fuel DODGE GRAND CARAVAN 2017 5.G Service Manual

Loose Fuel Filler Cap Message
If the vehicle diagnostic system determines that the fuel
filler cap is loose, improperly installed, or damaged, a
“gASCAP” message will display in the odometer or a
“CHECK GASCAP” message will be displayed in the
instrument cluster display. Refer to “Instrument Cluster
Display” in “Understanding Your Instrument Panel” for
further information. Tighten the gas cap until a “clicking”
sound is heard. This is an indication that the gas cap is
properly tightened.
Push the odometer reset button to turn the message off. If
the problem persists, the message will appear the next time
the vehicle is started. This might indicate a damaged cap. If
the problem is detected twice in a row, the system will turn
on the MIL. Resolving the problem will turn the MIL light
off.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass an
inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.For states that require an Inspection and Mainte-
nance (I/M), this check verifies the “Malfunction
Indicator Light (MIL)” is functioning and is not on
when the engine is running, and that the OBD II system is
ready for testing.
Normally, the OBD II system will be ready. The OBD II
system may notbe ready if your vehicle was recently
serviced, recently had a dead battery or a battery replace-
ment. If the OBD II system should be determined not ready
for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition actuated test, which you
can use prior to going to the test station. To check if your
vehicle’s OBD II system is ready, you must do the follow-
ing:
1. Cycle the ignition switch to the ON position, but do not crank or start the engine.
NOTE: If you crank or start the engine, you will have to
start this test over.
2. As soon as you cycle the ignition switch to the ON position, you will see the “Malfunction Indicator Light
(MIL)” symbol come on as part of a normal bulb check.
7
MAINTAINING YOUR VEHICLE 461

WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If you
have any doubt about your ability to perform a service
job, take your vehicle to a competent mechanic.
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
“Maintenance Schedule”, there are other components
which may require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or perform
repairs and service when necessary could result in
more costly repairs, damage to other components or
negatively impact vehicle performance. Immediately
(Continued)
CAUTION! (Continued)
have potential malfunctions examined by an autho-
rized dealer or qualified repair center.
• Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage your engine,
transmission, or air conditioning. Such damage is not
covered by the New Vehicle Limited Warranty. If a
flush is needed because of component malfunction,
use only the specified fluid for the flushing proce-
dure.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must be
maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop. The best time to
check the engine oil level is about five minutes after a fully
warmed engine is shut OFF.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Maintain the
7
MAINTAINING YOUR VEHICLE 463

oil level between the MIN and MAX markings on the
dipstick. Adding one quart of oil when the reading is at the
MIN mark will result in a MAX reading on these engines.
CAUTION!
Overfilling or underfilling will cause oil aeration, or
loss of oil pressure. This could damage your engine.
Change Engine Oil
The oil change indicator system will remind you that it is
time to take your vehicle in for scheduled maintenance.
Refer to the “Maintenance Schedule” for further informa-
tion.
NOTE:Under no circumstances should oil change inter-
vals exceed 10,000 miles (16,000 km), twelve months or 350
hours of engine run time, whichever comes first. The 350
hours of engine run or idle time is generally only a concern
for fleet customers.
Engine Oil Selection
For best performance and maximum protection under all
types of operating conditions, the manufacturer only rec-
ommends engine oils that are API Certified and meet the
requirements of FCA Material Standard MS-6395.
American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has been
certified by the American Petroleum In-
stitute (API). The manufacturer only rec-
ommends API Certified engine oils.
This symbol certifies 0W-20, 5W-20, 0W-
30, 5W-30 and 10W-30 engine oils.
CAUTION!
Do not use chemical flushes in your engine oil as the
chemicals can damage your engine. Such damage is not
covered by the New Vehicle Limited Warranty.
Engine Oil Viscosity (SAE Grade) — 3.6L Engine
MOPAR SAE 5W-20 engine oil approved to FCA Material
Standard MS-6395 such as Pennzoil, Shell Helix or equiva-
lent is recommended for all operating temperatures. This
engine oil improves low temperature starting and vehicle
fuel economy.
464 MAINTAINING YOUR VEHICLE

WARNING!(Continued)
•A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.
CAUTION!
•The catalytic converter requires the use of unleaded
fuel only. Leaded gasoline will destroy the effective-
ness of the catalyst as an emissions control device
and may seriously reduce engine performance and
cause serious damage to the engine.
• Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and
vehicle. Under normal operating conditions, the catalytic converter
will not require maintenance. However, it is important to
keep the engine properly tuned to assure proper catalyst
operation and prevent possible catalyst damage.
NOTE:
Intentional tampering with emissions control sys-
tems can result in civil penalties being assessed against
you.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe and
abnormal catalyst overheating. If this occurs, stop the
vehicle, turn off the engine and allow it to cool. Service,
including a tune-up to manufacturer’s specifications,
should be obtained immediately.
To minimize the possibility of catalytic converter damage:
• Do not shut off the engine or interrupt the ignition,
when the transmission is in gear and the vehicle is in
motion.
• Do not try to start the engine by pushing or towing the
vehicle.
• Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough idle
or malfunctioning operating conditions.7
MAINTAINING YOUR VEHICLE 467

Cavity Cartridge FuseMini-FuseDescription
M23 –10 Amp Red Horn
M24 –25 Amp Clear Rear Wiper
M25 –20 Amp Yellow Fuel Pump
M26 –10 Amp Red Power Mirror Switch, Driver Window Switch
M27 –10 Amp Red Wireless Control Module, Keyless Entry Module
M28 –10 Amp Red Powertrain, Transmission Control Module
M29 –10 Amp Red Occupant Classification Module
M30 –15 Amp Blue Diagnostic Feed
M31 –20 Amp Yellow Back-Up Lamps
M32 –10 Amp Red Airbag Module, THATCHUM – If Equipped
M33 –10 Amp Red Powertrain
M34 –10 Amp Red Park Assist, Heater Climate Control Module,
Headlamp Wash, Compass, Rear Camera, DoorLamps, Flashlight, Relay Diesel Cabin Heater
M35 –10 Amp Red Heated Mirrors
M36 –20 Amp Yellow Power Outlet #3 (Instrument Panel or with Con-
sole Center)
7
MAINTAINING YOUR VEHICLE 489

Cavity Cartridge FuseMini-FuseDescription
M37 –10 Amp Red Antilock Brakes, Stability Control, Stop Lamp,
Fuel Pump
M38 –25 Amp Clear Door Lock/Unlock Motors, Liftgate Lock/
Unlock Motors
The power windows are fused by a 25 Amp circuit breaker
located in the Totally Integrated Power Module.
VEHICLE STORAGE
If you are leaving your vehicle dormant for more than 21
days, you may want to take steps to protect your battery.
You may do the following:
• Remove the 60 Amp cartridge in the Totally Integrated
Power Module (TIPM) labeled Ignition-Off Draw (IOD).
• Or, disconnect the negative cable from the battery.
• Anytime you store your vehicle, or keep it out of service
for two weeks or more, run the air conditioning system
at idle for about five minutes in the fresh air and high
blower setting. This will ensure adequate system lubri-
cation to minimize the possibility of compressor damage
when the system is started again.
490 MAINTAINING YOUR VEHICLE

FLUID CAPACITIES
U.S.Metric
Fuel (Approximate) 20 Gallons76 Liters
Engine Oil with Filter
3.6L Engine (SAE 5W-20, API Certified). 6 Quarts5.6 Liters
Cooling System *
3.6L Engine (MOPAR Antifreeze/Engine Coolant 10
Year/150,000 Mile Formula or equivalent) meeting the
requirements of FCA Material Standard MS.90032. 13.4 Quarts
12.6 Liters
* Includes heater and coolant recovery bottle filled to MAX level. Add 2.9 Quarts (2.8 Liters) if equipped with a rear
heater.
7
MAINTAINING YOUR VEHICLE 495

FLUIDS, LUBRICANTS, AND GENUINE PARTS
Engine
ComponentFluid, Lubricant, or Genuine Part
Engine Coolant We recommend you use MOPAR Antifreeze/Coolant 10 Year/150,000 Mile Formula OAT
(Organic Additive Technology) meeting the requirements of FCA Material Standard
MS.90032.
Engine Oil We recommend you use API Certified SAE 5W-20 Engine Oil, meeting the requirements
of FCA Material Standard MS-6395 such as MOPAR, Pennzoil, and Shell Helix. Refer to
your engine oil filler cap for correct SAE grade.
Engine Oil Filter We recommend you use MOPAR Engine Oil Filters.
Spark Plugs We recommend you use MOPAR Spark Plugs.
Fuel Selection – 3.6L Engine 87 Octane, 0-15% Ethanol.
Fuel Selection – 3.6L Flex
Fuel (E-85) Engine 87 Octane, Up to 85% Ethanol.
496 MAINTAINING YOUR VEHICLE

MAINTENANCE SCHEDULE
Your vehicle is equipped with an automatic oil change
indicator system. The oil change indicator system will
remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change
indicator message will illuminate. This means that service
is required for your vehicle. Operating conditions such as
frequent short-trips, trailer tow, extremely hot or cold
ambient temperatures, and E85 fuel usage will influence
when the “Oil Change Required” message is displayed.
Severe Operating Conditions can cause the change oil
message to illuminate as early as 3,500 miles (5,600 km)
since last reset. Have your vehicle serviced as soon as
possible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If a
scheduled oil change is performed by someone other than
your authorized dealer, the message can be reset by
referring to the steps described under “Instrument Cluster
Display” in “Understanding Your Instrument Panel” for
further information.NOTE:
Under no circumstances should oil change inter-
vals exceed 10,000 miles (16,000 km), twelve months or 350
hours of engine run time, whichever comes first. The 350
hours of engine run or idle time is generally only a concern
for fleet customers.
Severe Duty All Models
Change Engine Oil at 4,000 miles (6,500 km) if the vehicle
is operated in a dusty and off road environment or is
operated predominately at idle or only very low engine
RPM’s. This type of vehicle use is considered Severe Duty.
Once A Month Or Before A Long Trip:
• Check engine oil level.
• Check windshield washer fluid level.
• Check tire pressure and look for unusual wear or
damage. Rotate tires at the first sign of irregular wear,
even if it occurs before the oil indicator system turns on.
• Check the fluid levels of the coolant reservoir, brake
master cylinder, and power steering and fill as needed.
• Check function of all interior and exterior lights.
500 MAINTENANCE SCHEDULES

About Your Brakes........................ .359
Adding Engine Coolant (Antifreeze) .............473
Adding Fuel ............................. .404
Adding Washer Fluid ........................471
Additives, Fuel ............................401
Adjust Forward ...............................142
Rearward ............................. .142
AirBag ..................................60 Air Bag Operation .........................62
Air Bag Warning Light .....................59
Driver Knee Air Bag .......................63
Enhanced Accident Response ..............69, 454
Event Data Recorder (EDR) .................455
If A Deployment Occurs ....................68
Knee Impact Bolsters .......................63
Maintaining Your Air Bag System ..............69
Side Air Bags ............................64
Transporting Pets .........................91
Air Bag Light ........................59, 93, 242
Air Bag Maintenance .........................69
Air Cleaner, Engine (Engine Air Cleaner Filter) ......466
Air Conditioner Maintenance ..................468
Air Conditioning .......................... .323
Air Conditioning Controls ....................323 Air Conditioning Filter
...................337, 469
Air Conditioning, Operating Tips ...............336
Air Conditioning, Rear Zone ...............327, 334
Air Conditioning Refrigerant ...............468, 469
Air Conditioning System ...............323, 329, 468
Air Conditioning System, Zone Control ...........323
Air Pressure, Tires ..........................380
Alarm (Security Alarm) ....................13, 247
Alterations/Modifications, Vehicle ................6
Antenna, Satellite Radio ..................... .293
Antifreeze (Engine Coolant) ................473, 495
Disposal ...............................475
Anti-Lock Brake System (ABS) .................360
Anti-Lock Warning Light .....................249
Appearance Car

e .......................... .479
Ashtray .................................214
Assistance Towing ..........................123
Assist, Hill Start .......................... .362
Auto Down Power Windows ...................31
Automatic Dimming Mirror ...................102
Automatic Door Locks .....................28, 29
Automatic Headlights .......................173
Automatic Temperature Control (ATC) ...........329
Automatic Transmission ...............344, 478, 479
Adding Fluid .......................... .479
512 INDEX