ABS DODGE GRAND CARAVAN 2019 User Guide

Seat belts are necessary for your protection in all collisions,
and also are needed to help keep you in position, away
from an inflating air bag.
When the ORC detects a collision requiring the front air
bags, it signals the inflator units. A large quantity of
non-toxic gas is generated to inflate the front air bags.
The steering wheel hub trim cover and the upper passen-
ger side of the instrument panel separate and fold out of
the way as the air bags inflate to their full size. The front air
bags fully inflate in less time than it takes to blink your
eyes. The front air bags then quickly deflate while helping
to restrain the driver and front passenger.
Knee Impact Bolsters
The Knee Impact Bolsters help protect the knees of the
driver and front passenger, and position the front occu-
pants for improved interaction with the front air bags.
WARNING!
•Do not drill, cut, or tamper with the knee impact
bolsters in any way.
• Do not mount any accessories to the knee impact
bolsters such as alarm lights, stereos, citizen band
radios, etc.
Supplemental Driver Knee Air Bag
This vehicle is equipped with a Supplemental Driver Knee
Air Bag mounted in the instrument panel below the
steering column. The Supplemental Driver Knee Air Bag
provides enhanced protection during a frontal impact by
working together with the seat belts, pretensioners, and
front air bags.
Supplemental Side Air Bags
Supplemental Seat-Mounted Side Air Bags (SABs)
This vehicle is equipped with Supplemental Seat-Mounted
Side Air Bags (SABs).
Supplemental Seat-Mounted Side Air Bags (SABs) are
located in the outboard side of the front seats. The SABs are
marked with “SRS AIRBAG” or “AIRBAG” on a label or on
the seat trim on the outboard side of the seats.
5
SAFETY 201

The SABs may help to reduce the risk of occupant injury
during certain side impacts, in addition to the injury
reduction potential provided by the seat belts and body
structure.When the SAB deploys, it opens the seam on the outboard
side of the seatback’s trim cover. The inflating SAB deploys
through the seat seam into the space between the occupant
and the door. The SAB moves at a very high speed and
with such a high force that it could injure occupants if they
are not seated properly, or if items are positioned in the
area where the SAB inflates. Children are at an even greater
risk of injury from a deploying air bag.
WARNING!
Do not use accessory seat covers or place objects
between you and the Side Air Bags; the performance
could be adversely affected and/or objects could be
pushed into you, causing serious injury.
Front Supplemental Seat-Mounted Side Air Bag
202 SAFETY

Front Park/Turn Signal Lamps
1. Raise the hood to access the rear of the headlamphousing.
2. Twist the turn signal socket and remove from the headlamp housing, then pull the bulb out.
3.
Push the new bulb into the socket and reinstall the socket
by twisting until locked into the headlamp housing.
Fog Lamps
NOTE: Access to the fog lamp bulb is from the rear of the
fascia. On the left rear side of the fascia, remove the push
pin and lower the hinged access door on the air dam.
1. From behind the bumper fascia, or the access panel on the air dam, squeeze the two tabs on the side of the bulb
socket and pull straight out from the fog lamp.
CAUTION!
Do not touch the new bulb with your fingers. Oil
contamination will severely shorten bulb life. If the
bulb comes in contact with an oily surface, clean the
bulb with rubbing alcohol.
2. Disconnect the wire harness from the bulb. 3. Reconnect the wiring harness to the new bulb and
reinstall by inserting the new bulb straight into the fog
lamp until it locks into place.
Rear Tail, Stop, Turn Signal, Side Marker And
Backup Lamps
1. Raise the liftgate.
2. Remove the tail lamp assembly by removing the twoscrews from the inboard side. Use a fiber stick or similar
tool to gently pry the light on the outboard side to
disengage the two ball studs.
Tail Lamp Assembly Screws
7
IN CASE OF EMERGENCY 289

CAUTION!
The winch mechanism is designed for use with the
winch T-handle only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
3. To remove the compact spare tire/cover assembly, as- semble the winch T-handle extensions to form a spare
tire hook, and pull the spare tire out from under the
vehicle. NOTE:
If either front tire is flat it may be necessary to jack
up the vehicle to remove the compact spare tire/cover
assembly from under the vehicle.
4. Stand the tire/cover assembly upright. Squeeze the winch retaining tabs together while simultaneously
pushing them through the hole in the cover and the steel
rim. This will free the winch cable from the spare tire.
Pulling Spare Tire
Removing Wheel Spacer
302 IN CASE OF EMERGENCY

CAUTION!
Do not attempt to raise the vehicle by jacking on
locations other than those indicated.
Rear jack locations are between a pair of down-facing tabs
on the sill flange of the vehicle side body.
Jack LocationsJack Location
7
IN CASE OF EMERGENCY 305

11. Stow the cable and wheel spacer before driving thevehicle. Reassemble the winch handle extensions to
form a “T” and fit the winch T-handle over the drive
nut. Rotate the nut to the right until the winch mecha-
nism clicks at least three times.
NOTE: Refer to the “Spare Tire Tools” section for instruc-
tions on assembling the T-handle.
12. Stow the jack, jack handle and winch handle tools back in the stowage compartment.
13. Check the compact spare tire pressure as soon as possible. Correct the tire pressure, as required.
Securing The Compact Spare Tire
1. Assemble the winch handle extensions to form aT-handle and fit the winch T-handle over the drive nut.
Rotate the nut to the left until the winch mechanism
stops turning freely. This will allow enough slack in the
cable to allow you to pull the wheel spacer out from
under the vehicle.
WARNING!
A loose compact spare tire/cover assembly, thrown
forward in a collision or hard stop could endanger the
occupants of the vehicle. Always stow the compact
spare tire with the cover assembly in the place pro-
vided.
CAUTION!
The winch mechanism is designed for use with the
winch T-handle only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
2. Assemble the winch handle extensions to form the spare tire hook, and pull the wheel spacer from under the
vehicle.
3. Turn the compact spare tire so that the valve stem is down, and place the tire into the compact spare tire/
cover assembly. Slide the wheel spacer through the
center of the wheel and compact spare tire/cover assem-
bly, so that the two retainer tabs snap out and engage the
compact spare tire cover on the opposite side.
310 IN CASE OF EMERGENCY

WARNING!
Verify that both retainer tabs of the wheel spacer have
been properly extended through the center of the
wheel and compact spare tire/cover assembly. Failure
to properly engage both retainer tabs could result in
loss of the compact spare tire and cover assembly,
which will cause vehicle damage and may cause loss of
vehicle control and serious personal injury.
CAUTION!
The compact spare tire/cover assembly must be used
when the compact spare tire is stored. Failure to use
this cover could drastically reduce the life of the
compact spare tire.
4. Using the winch T-handle, rotate the drive nut to the right until the compact spare tire/cover assembly is
drawn into place against the underside of the vehicle. 5. Continue to rotate the nut to the right until you hear the
winch mechanism click three times. It cannot be over-
tightened. Check under the vehicle to ensure the com-
pact spare tire/cover assembly is positioned correctly
against the underside of the vehicle.
CAUTION!
The winch mechanism is designed specifically to stow
a compact spare tire only. Do not attempt to use the
winch to stow the full size deflated tire, or any other
full-size tire, as the tire may not be held securely.
Vehicle damage may result.
Road Tire Installation
Vehicles Equipped With Wheel Covers
1. Mount the road tire on the axle.
2. To ease the installation process for steel wheels withwheel covers, install two lug nuts on the mounting
studs which are on each side of the valve stem. Install
the lug nuts with the cone shaped end of the nut toward
the wheel. Lightly tighten the lug nuts.
7
IN CASE OF EMERGENCY 311

WARNING!(Continued)
•Keep Tire Service Kit away from open flames or heat
source.
• A loose Tire Service Kit thrown forward in a collision
or hard stop could endanger the occupants of the
vehicle. Always stow the Tire Service Kit in the place
provided. Failure to follow these warnings can result
in injuries that are serious or fatal to you, your
passengers, and others around you.
• Take care not to allow the contents of Tire Service Kit
to come in contact with hair, eyes, or clothing. Tire
Service Kit sealant is harmful if inhaled, swallowed,
or absorbed through the skin. It causes skin, eye, and
respiratory irritation. Flush immediately with plenty
of water if there is any contact with eyes or skin.
Change clothing as soon as possible, if there is any
contact with clothing.
• Tire Service Kit Sealant solution contains latex. In
case of an allergic reaction or rash, consult a physi-
cian immediately. Keep Tire Service Kit out of reach
of children. If swallowed, rinse mouth immediately
with plenty of water and drink plenty of water. Do
not induce vomiting! Consult a physician immedi-
ately. Sealing A Tire With Tire Service Kit
Whenever You Stop To Use Tire Service Kit:
1. Pull over to a safe location and turn on the vehicle’s
Hazard Warning flashers.
2. Verify that the valve stem (on the wheel with the deflated tire) is in a position that is near to the ground.
This will allow the Tire Service Kit Hose to reach the
valve stem and keep the Tire Service Kit flat on the
ground. This will provide the best positioning of the kit
when injecting the sealant into the deflated tire and
running the air pump. Move the vehicle as necessary to
place the valve stem in this position before proceeding.
3. Place the transmission in PARK and cycle the ignition in the OFF position.
4. Apply the parking brake.
Setting Up To Use Tire Service Kit:
1. Uncoil the Sealant Hose and then remove the cap from the fitting at the end of the hose.
2. Place the Tire Service Kit flat on the ground next to the deflated tire.
7
IN CASE OF EMERGENCY 317

CAUTION!
Do not use chemical flushes in your air conditioning
system as the chemicals can damage your air condition-
ing components. Such damage is not covered by the
New Vehicle Limited Warranty.
Refrigerant Recovery And Recycling R-134a — If
Equipped
R-134a Air Conditioning Refrigerant is a hydrofluoro-
carbon (HFC) that is an ozone-friendly substance. The
manufacturer recommends that air conditioning service be
performed by an authorized dealer or other service facili-
ties using recovery and recycling equipment.
NOTE:Use only manufacturer approved A/C system PAG
compressor oil and refrigerants.
A/C Air Filter
Refer to the “Maintenance Plan” in the “Scheduled Servic-
ing” chapter for the proper maintenance intervals.
WARNING!
Do not remove the cabin air filter while the vehicle is
running, or while the ignition is in the ACC or ON/
RUN mode. With the cabin air filter removed and the
blower operating, the blower can contact hands and
may propel dirt and debris into your eyes, resulting in
personal injury.
The A/C air filter is located in the fresh air inlet behind the
glove compartment. Perform the following procedure to
replace the filter:
1. Open the glove compartment and remove all contents.
2. Push in on the sides of the glove compartment, remove tether and lower the door.
3. Pivot the glove compartment downward.
4. Disengage the two retaining tabs that secure the filter cover to the HVAC housing, and remove the cover.
8
SERVICING AND MAINTENANCE 345

5. Remove the A/C air filter by pulling it straight out ofthe housing.
6.
Install the A/C air filter with the arrow on the filter
pointing toward the floor. When installing the filter cover,
make sure the retaining tabs fully engage the cover.
CAUTION!
The cabin air filter is identified with an arrow to
indicate airflow direction through the filter. Failure to
properly install the filter will result in the need to
replace it more often. 7. Rotate the glove compartment door back into position
and reinstall tether.
Accessory Drive Belt Inspection
WARNING!
•Do not attempt to inspect an accessory drive belt
with vehicle running.
• When working near the radiator cooling fan, discon-
nect the fan motor lead. The fan is temperature
controlled and can start at any time regardless of
ignition mode. You could be injured by the moving
fan blades.
• You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
A/C Air Filter Replacement
346 SERVICING AND MAINTENANCE