cooling DODGE GRAND CARAVAN 2020 User Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 2020, Model line: GRAND CARAVAN, Model: DODGE GRAND CARAVAN 2020Pages: 380, PDF Size: 14.92 MB
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236SERVICING AND MAINTENANCE
The A/C air filter is located in the fresh air inlet
behind the glove compartment. Perform the
following procedure to replace the filter:
1. Open the glove compartment and remove
all contents.
2. Push in on the sides of the glove compartment, remove tether and lower the
door.
3. Pivot the glove compartment downward.
4. Disengage the two retaining tabs that secure the filter cover to the HVAC housing,
and remove the cover.
A/C Air Filter Replacement
5. Remove the A/C air filter by pulling it straight out of the housing.
6. Install the A/C air filter with the arrow on the filter pointing toward the floor. When
installing the filter cover, make sure the
retaining tabs fully engage the cover. 7. Rotate the glove compartment door back
into position and reinstall tether.
Accessory Drive Belt Inspection
WARNING!
Do not remove the cabin air filter while the
vehicle is running, or while the ignition is in
the ACC or ON/RUN mode. With the cabin air
filter removed and the blower operating, the
blower can contact hands and may propel dirt
and debris into your eyes, resulting in
personal injury.
CAUTION!
The cabin air filter is identified with an arrow
to indicate airflow direction through the filter.
Failure to properly install the filter will result
in the need to replace it more often.
WARNING!
Do not attempt to inspect an accessory
drive belt with vehicle running.
When working near the radiator cooling fan,
disconnect the fan motor lead. The fan is
temperature controlled and can start at any
time regardless of ignition mode. You could
be injured by the moving fan blades.
You can be badly injured working on or
around a motor vehicle. Only do service
work for which you have the knowledge and
the proper equipment. If you have any
doubt about your ability to perform a
service job, take your vehicle to a compe -
tent mechanic.
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SERVICING AND MAINTENANCE239
Under normal operating conditions, the
catalytic converter will not require
maintenance. However, it is important to keep
the engine properly tuned to ensure proper
catalyst operation and prevent possible catalyst
damage.
NOTE:
Intentional tampering with emissions control
systems can result in civil penalties being
assessed against you. In unusual situations involving grossly malfunc
-
tioning engine operation, a scorching odor may
suggest severe and abnormal catalyst
overheating. If this occurs, stop the vehicle, turn
off the engine and allow it to cool. Service,
including a tune-up to manufacturer's specifi -
cations, should be obtained immediately.
To minimize the possibility of catalytic converter
damage:
Do not interrupt the ignition when the trans -
mission is in gear and the vehicle is in
motion.
Do not try to start the vehicle by pushing or
towing the vehicle.
Do not idle the engine with any ignition
components disconnected or removed, such
as when diagnostic testing, or for prolonged
periods during very rough idle or malfunc -
tioning operating conditions.
Cooling System
Damage to the catalytic converter can
result if your vehicle is not kept in proper
operating condition. In the event of engine
malfunction, particularly involving engine
misfire or other apparent loss of perfor -
mance, have your vehicle serviced
promptly. Continued operation of your
vehicle with a severe malfunction could
cause the converter to overheat, resulting
in possible damage to the converter and
vehicle.
CAUTION! (Continued)
WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from
your radiator. If you see or hear steam
coming from under the hood, do not open
the hood until the radiator has had time to
cool. Never open a cooling system pressure
cap when the radiator or coolant bottle is
hot.
Keep hands, tools, clothing, and jewelry
away from the radiator cooling fan when
the hood is raised. The fan starts automati -
cally and may start at any time, whether the
engine is running or not.
When working near the radiator cooling fan,
disconnect the fan motor lead or turn the
ignition to the OFF mode. The fan is
temperature controlled and can start at any
time the ignition is in the ON mode.7
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240SERVICING AND MAINTENANCE
Engine Coolant Checks
Check the engine coolant (antifreeze)
protection every 12 months (before the onset of
freezing weather, where applicable). If the
engine coolant (antifreeze) is dirty, the system
should be drained, flushed, and refilled with
fresh OAT coolant (conforming to MS.90032) by
an authorized dealer. Check the front of the
A/C condenser for any accumulation of bugs,
leaves, etc. If dirty, clean by gently spraying
water from a garden hose vertically down the
face of the condenser.
Check the engine cooling system hoses for
brittle rubber, cracking, tears, cuts, and
tightness of the connection at the coolant
recovery bottle and radiator. Inspect the entire
system for leaks. DO NOT REMOVE THE
COOLANT PRESSURE CAP WHEN THE COOLING
SYSTEM IS HOT.
Cooling System — Drain, Flush And Refill
NOTE:
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added to
the system please contact an authorized
dealer. If the engine coolant (antifreeze) is dirty or
contains visible sediment, have an authorized
dealer clean and flush with OAT coolant
(antifreeze) (conforming to MS.90032).
Refer to the “Maintenance Plan” in this section
for the proper maintenance intervals.
Selection Of Coolant
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information.
NOTE:
Mixing of engine coolant (antifreeze) other
than specified Organic Additive Technology
(OAT) engine coolant (antifreeze), may result
in engine damage and may decrease corro
-
sion protection. Organic Additive Technology
(OAT) engine coolant is different and should
not be mixed with Hybrid Organic Additive
Technology (HOAT) engine coolant (anti -
freeze) or any “globally compatible” coolant
(antifreeze). If a non-OAT engine coolant
(antifreeze) is introduced into the cooling
system in an emergency, the cooling system
will need to be drained, flushed, and refilled
with fresh OAT coolant (conforming to
MS.90032), by an authorized dealer as soon
as possible.
Do not use water alone or alcohol-based
engine coolant (antifreeze) products. Do not
use additional rust inhibitors or antirust prod -
ucts, as they may not be compatible with the
radiator engine coolant and may plug the
radiator.
This vehicle has not been designed for use
with propylene glycol-based engine coolant
(antifreeze). Use of propylene glycolbased
engine coolant (antifreeze) is not
recommended.
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added
to the system please contact an authorized
dealer.
Adding Coolant
Your vehicle has been built with an improved
engine coolant (OAT coolant conforming to
MS.90032) that allows extended maintenance
intervals. This engine coolant (antifreeze) can
be used up to ten years or 150,000 miles
(240,000 km) before replacement.
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SERVICING AND MAINTENANCE241
To prevent reducing this extended maintenance
period, it is important that you use the same
engine coolant (OAT coolant conforming to
MS.90032) throughout the life of your vehicle.
Please review these recommendations for
using Organic Additive Technology (OAT) engine
coolant (antifreeze) that meets the
requirements of FCA Material Standard
MS.90032. When adding engine coolant
(antifreeze):
We recommend using Mopar
Antifreeze/Coolant 10 Year/150,000 Mile
(240,000 km) Formula OAT (Organic Additive
Technology) that meets the requirements of
FCA Material Standard MS.90032.
Mix a minimum solution of 50% OAT engine
coolant that meets the requirements of FCA
Material Standard MS.90032 and distilled
water. Use higher concentrations (not to
exceed 70%) if temperatures below −34°F
(−37°C) are anticipated. Please contact an
authorized dealer for assistance.
Use only high purity water such as distilled or
deionized water when mixing the water/
engine coolant (antifreeze) solution. The use
of lower quality water will reduce the amount
of corrosion protection in the engine cooling
system.
NOTE:
It is the owner's responsibility to maintain the
proper level of protection against freezing
according to the temperatures occurring in
the area where the vehicle is operated.
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added
to the system, please contact a local autho -
rized dealer.
Mixing engine coolant (antifreeze) types is
not recommended and can result in cooling
system damage. If HOAT and OAT coolant are
mixed in an emergency, have a authorized
dealer drain, flush, and refill with OAT coolant
(conforming to MS.90032) as soon as
possible.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss
of engine coolant (antifreeze), and to ensure
that engine coolant (antifreeze) will return to
the radiator from the coolant expansion bottle/
recovery tank if so equipped.
The cap should be inspected and cleaned if
there is any accumulation of foreign material on
the sealing surfaces.
WARNING!
Do not open hot engine cooling system.
Never add engine coolant (antifreeze) when
the engine is overheated. Do not loosen or
remove the cap to cool an overheated
engine. Heat causes pressure to build up in
the cooling system. To prevent scalding or
injury, do not remove the pressure cap
while the system is hot or under pressure.
Do not use a pressure cap other than the
one specified for your vehicle. Personal
injury or engine damage may result.
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242SERVICING AND MAINTENANCE
Disposal Of Used Coolant
Used ethylene glycol-based coolant (antifreeze)
is a regulated substance requiring proper
disposal. Check with your local authorities to
determine the disposal rules for your
community. To prevent ingestion by animals or
children, do not store ethylene glycol-based
coolant in open containers or allow it to remain
in puddles on the ground. If ingested by a child
or pet, seek emergency assistance
immediately. Clean up any ground spills
immediately.
Points To Remember
NOTE:
When the vehicle is stopped after a few miles/
kilometers of operation, you may observe vapor
coming from the front of the engine
compartment. This is normally a result of
moisture from rain, snow, or high humidity
accumulating on the radiator and being
vaporized when the thermostat opens, allowing
hot engine coolant (antifreeze) to enter the
radiator. If an examination of your engine compartment
shows no evidence of radiator or hose leaks,
the vehicle may be safely driven. The vapor will
soon dissipate.
Do not overfill the coolant expansion bottle.
Check the coolant freeze point in the radiator
and in the coolant expansion bottle. If engine
coolant (antifreeze) needs to be added, the
contents of the coolant expansion bottle
must also be protected against freezing.
If frequent engine coolant (antifreeze) addi-
tions are required, the cooling system should
be pressure tested for leaks.
Maintain engine coolant (antifreeze) concen
-
tration at a minimum of 50% OAT coolant
(conforming to MS.90032) and distilled
water for proper corrosion protection of your
engine which contains aluminum
components.
Make sure that the coolant expansion bottle
overflow hoses are not kinked or obstructed.
Keep the front of the radiator clean. If your
vehicle is equipped with air conditioning,
keep the front of the condenser clean.
Do not change the thermostat for Summer or
Winter operation. If replacement is ever
necessary, install ONLY the correct type ther -
mostat. Other designs may result in unsatis -
factory engine coolant (antifreeze)
performance, poor gas mileage, and
increased emissions.
Brake System
In order to ensure brake system performance,
all brake system components should be
inspected periodically. Refer to the
“Maintenance Plan” in this section for the
proper maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your foot
resting or riding on the brake pedal can result
in abnormally high brake temperatures,
excessive lining wear, and possible brake
damage. You would not have your full braking
capacity in an emergency.
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TECHNICAL SPECIFICATIONS271
FLUID CAPACITIES
US Metric
Fuel (Approximate) 20 Gallons76 Liters
Engine Oil with Filter
3.6L Engine
(SAE 5W-20, API Certified). 6 Quarts
5.6 Liters
Cooling System *
3.6L Engine (Mopar Antifreeze/
Engine Coolant 10 Year/150,000
Mile (240,000 km) Formula or
equivalent) meeting the
requirements of FCA Material
Standard MS.90032. 13.4 Quarts
12.6 Liters
* Includes heater and coolant recovery bottle filled to MAX level. Add 2.9 Quarts (2.8 Liters) if equipped with a rear heater.
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TECHNICAL SPECIFICATIONS273
(Continued)
(Continued)
CAUTION!
Mixing of engine coolant (antifreeze) other
than specified Organic Additive Technology
(OAT) engine coolant (antifreeze), may
result in engine damage and may decrease
corrosion protection. Organic Additive Tech -
nology (OAT) engine coolant is different and
should not be mixed with Hybrid Organic
Additive Technology (HOAT) engine coolant
(antifreeze) or any “globally compatible”
coolant (antifreeze). If a non-OAT engine
coolant (antifreeze) is introduced into the
cooling system in an emergency, the
cooling system will need to be drained,
flushed, and refilled with fresh OAT coolant
(conforming to MS.90032), by an autho -
rized dealer as soon as possible.Do not use water alone or alcohol-based
engine coolant (antifreeze) products. Do
not use additional rust inhibitors or antirust
products, as they may not be compatible
with the radiator engine coolant and may
plug the radiator.
CAUTION! (Continued)
This vehicle has not been designed for use
with propylene glycol-based engine coolant
(antifreeze). Use of propylene glycol-based
engine coolant (antifreeze) is not
recommended.
CAUTION! (Continued)
8
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369
Brake System
...................................... 242, 266Anti-Lock (ABS).......................................... 266Fluid Check..................................... 243, 274Parking...................................................... 164Warning Light.............................................. 94Brake/Transmission Interlock....................... 166Bulb Replacement......................................... 194Bulbs, Light.......................................... 161, 194
C
Calibration Compass
..................................................... 89Camera, Rear................................................ 179Capacities, Fluid............................................ 271Caps, FillerOil (Engine)................................................ 231Power Steering.......................................... 173Radiator (Coolant Pressure)...................... 241Car Washes................................................... 263Carbon Monoxide Warning.................. 159, 270CargoVehicle Loading........................................... 63Cargo Area Cover............................................. 63Cargo Compartment........................................ 63Luggage Carrier........................................... 79Cellular Phone..................................... 304, 359Center High Mounted Stop Light...................197Certification Label......................................... 182Chains, Tire.................................................... 260Change Oil Indicator........................................ 87
Changing A Flat Tire............................. 202, 244Chart, Tire Sizing........................................... 246Check Engine Light
(Malfunction Indicator Light)......................... 102Checking Your Vehicle For Safety................. 159Checks, Safety.............................................. 159Child Restraint.............................................. 141Child RestraintsBooster Seats........................................... 144Child Seat Installation..................... 153, 155How To Stow An unused ALR Seat Belt.... 152Infant And Child Restraints....................... 142Locating The LATCH Anchorages.............. 149Lower Anchors And Tethers For Children.. 146Older Children And Child Restraints......... 143Seating Positions...................................... 145Using The Top Tether Anchorage.............. 157Clean Air Gasoline......................................... 268CleaningWheels..................................................... 259Climate Control................................................ 42Automatic.................................................... 48Manual........................................................ 42Coat Hook........................................................ 73Cold Weather Operation............................... 163Compact Spare Tire...................................... 257Compass.......................................................... 88Calibration................................................... 89Variance...................................................... 89Computer, Trip/Travel............................... 87, 93
Console............................................................69Floor............................................................69Console, Overhead...........................................71Contract, Service........................................... 365Cooling Pressure Cap (Radiator Cap)............ 241Cooling System............................................. 239Adding Coolant (Antifreeze)...................... 240Cooling Capacity....................................... 271Disposal Of Used Coolant......................... 242Drain, Flush, And Refill............................. 240Inspection................................................. 240Points To Remember................................ 242Pressure Cap............................................ 241Radiator Cap............................................. 241Selection Of Coolant
(Antifreeze).............................240, 271, 272Corrosion Protection..................................... 262Cruise Light................................................... 100Cupholders............................................. 73, 265Customer Assistance.................................... 364Cybersecurity................................................ 275
D
Daytime Brightness, Interior Lights..................41Daytime Running Lights............................37, 38Dealer Service............................................... 233Defroster, Windshield................................... 160Delay (Intermittent) Wipers..............................42Diagnostic System, Onboard......................... 101
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370
Dimmer Switch Headlight
.............................................. 37, 38DipsticksAutomatic Transmission............................ 244Oil (Engine)................................................ 232Power Steering.......................................... 173Disabled Vehicle Towing................................ 224DisposalAntifreeze (Engine Coolant)....................... 242Door Ajar................................................... 95, 96Door Ajar Light.......................................... 95, 96Door LocksAutomatic.................................................... 17Doors............................................................... 16Driver’s Seat Back Tilt..................................... 20DrivingThrough Flowing, Rising, Or Shallow
Standing Water
......................................... 192DVD Player (Video Entertainment System).... 344
E
Economy (Fuel) Mode.................................... 167Electric Brake Control System....................... 104Anti-Lock Brake System............................. 103Traction Control System............................ 109Electric Remote Mirrors................................... 36Electrical Power Outlets................................... 75Electronic Speed Control (Cruise Control)...... 173
Electronic Stability Control (ESC).................. 105Electronic Throttle Control Warning Light......... 95Emergency, In Case OfFreeing Vehicle When Stuck..................... 223Hazard Warning Flasher........................... 194Jacking................................... 202, 206, 244Jump Starting........................................... 219Emission Control System Maintenance........ 102Engine........................................................... 231Air Cleaner................................................ 235Block Heater............................................. 163Break-In Recommendations..................... 163Checking Oil Level.................................... 232Compartment........................................... 231Compartment Identification...................... 231Coolant (Antifreeze).................................. 272Cooling..................................................... 239Exhaust Gas Caution....................... 159, 270Fails To Start............................................ 163Flooded, Starting...................................... 163Oil........................................... 233, 271, 272Oil Filler Cap............................................. 231Oil Filter.................................................... 234Oil Selection.................................... 233, 271Oil Synthetic............................................. 234Overheating.............................................. 221Starting..................................................... 162
Engine Oil Viscosity....................................... 234Engine Oil Viscosity Chart.............................. 234Enhanced Accident Response
Feature................................................ 138, 225Ethanol.......................................................... 268Exhaust Gas Cautions.......................... 159, 270Exhaust System................................... 159, 238Exterior Lighting...............................................37Exterior Lights............................... 37, 161, 194
F
FiltersAir Cleaner
................................................ 235Air Conditioning................................. 58, 235Engine Oil........................................ 234, 272Engine Oil Disposal................................... 234FlashersHazard Warning........................................ 194Turn Signals............37, 100, 161, 196, 197Flash-To-Pass............................................ 37, 38Flooded Engine Starting................................ 163Floor Console...................................................69Fluid Capacities............................................ 271Fluid Leaks.................................................... 161Fluid Level ChecksAutomatic Transmission........................... 244Brake........................................................ 243Power Steering......................................... 173
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375
Specifications Fuel (Gasoline)
.......................................... 272Oil.............................................................. 272Speed ControlAccel/Decel............................................... 175Cancel....................................................... 175Resume..................................................... 175Speed Control (Cruise Control)...................... 173Starting.......................................................... 162Button......................................................... 11Cold Weather............................................ 163Engine Fails To Start................................. 163Starting And Operating.................................. 162Starting Procedures....................................... 162SteeringPower.............................................. 172, 173Tilt Column.................................................. 33Wheel, Heated...................................... 33, 34Wheel, Tilt................................................... 33Steering Wheel Audio Controls...................... 340Steering Wheel Mounted Sound System
Controls......................................................... 340Storage............................................................ 68Storage Bin...................................................... 68Storage, Vehicle...................................... 57, 262Storing Your Vehicle...................................... 262Stow ‘n Go (Fold In Floor) Seats....................... 21Stuck, Freeing............................................... 223Sunglasses Storage......................................... 78Supplemental Restraint System – Air Bag..... 132
Sway Control, Trailer..................................... 109Synthetic Engine Oil...................................... 234
T
Telescoping Steering Column.......................... 33Tilt Steering Column........................................ 33Time DelayHeadlight..................................................... 37Tire And Loading Information Placard........... 249Tire Markings................................................ 245Tire Safety Information................................. 245Tire Service Kit.............................................. 212Tires...................................161, 252, 257, 261Aging (Life Of Tires).................................. 255Air Pressure.............................................. 252Chains...................................................... 260Changing......................................... 202, 244Compact Spare......................................... 257General Information........................ 252, 257High Speed............................................... 253Inflation Pressure..................................... 253Jacking................................... 202, 206, 244Life Of Tires.............................................. 255Load Capacity........................................... 249Pressure Monitoring System (TPMS)..98, 115Quality Grading......................................... 261Radial....................................................... 254Replacement............................................ 255Rotation.................................................... 261Safety.............................................. 245, 252
Sizes......................................................... 246Snow Tires................................................ 257Spare Tires.............................205, 257, 258Spinning................................................... 254Trailer Towing........................................... 188Tread Wear Indicators.............................. 255Wheel Nut Torque..................................... 266To Open Hood..................................................61Tongue Weight/Trailer Weight...................... 186Torque Converter Clutch............................... 172Towing........................................................... 18324-Hour Towing Assistance...................... 312Disabled Vehicle....................................... 224Guide........................................................ 186Recreational............................................. 191Weight...................................................... 186Towing Assistance......................................... 312Towing Behind A Motorhome........................ 191Traction......................................................... 192Traction Control............................................ 109Trailer Sway Control (TSC)............................. 109Trailer Towing................................................ 183Cooling System Tips.................................. 190Hitches..................................................... 184Minimum Requirements........................... 187Tips........................................................... 189Trailer And Tongue Weight........................ 186Wiring....................................................... 189Trailer Towing Guide..................................... 186Trailer Weight................................................ 186
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