wheel DODGE JOURNEY 2009 1.G Repair Manual

WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause axle and
tire damage or failure. A tire could explode and
injure someone. Do not spin your vehicle’s wheels
faster than 30 mph (48 km/h) or for longer than 30
seconds continuously without stopping when you
are stuck, and don’t let anyone near a spinning
wheel, no matter what the speed.
CAUTION!
Racing the engine or spinning the wheels too fast
may lead to transaxle overheating and failure. It can
also damage the tires. Do not spin the wheels above
30 mph (48 km/h). Do not spin the wheels continu-
ously for more than 30 seconds.
WHAT TO DO IN EMERGENCIES 411
6

TOWING A DISABLED VEHICLE
Without The Ignition Key
Front Wheel Drive (FWD)
Special care must be taken when the vehicle is towed
with the ignition in the LOCK position. Flat bed towing
is the preferred towing method. However, if a flat bed
towing vehicle is not available, a wheel lift towing
vehicle may be used. Furthermore, rear towing is not
recommended with the front wheels on the ground, as
transaxle damage can result. If rear towing is the only
alternative, a front end dolly must be used. Proper
towing equipment is necessary to prevent damage to the
vehicle.
All Wheel Drive (AWD)
Your vehicle must be transported on a flat bed truck.
Towing This Vehicle Behind Another Vehicle (Flat
Towing With The Key In The Ignition And All Four
Wheels On The Ground)
CAUTION!
•If the vehicle being towed requires steering, the
ignition switch must be in the ON position, not in
the LOCK or ACC position.
•Do not attempt to tow this vehicle from the front
with sling type towing equipment. Damage to the
front fascia will result.
•Do not push or tow this vehicle with another
vehicle as damage to the bumper fascia and trans-
axle may result.
412 WHAT TO DO IN EMERGENCIES

If you must use the accessories (wipers, defrosters, etc.)
while being towed, the key must be in the ON position,
not the ACC position. Make certain the transaxle remains
in NEUTRAL.
Front Wheel Drive (FWD)
Your vehicle may be towed under the following condi-
tions: The shift lever must be in NEUTRAL, the distance
to be traveled must not exceed 15 mi (25 km), and the
towing speed must not exceed 25 mph (40 km/h).
Exceeding these towing limits may cause a transaxle
failure. If the transaxle is not operative, or if the vehicle is
to be towed more than 15 mi (25 km), the vehicle must be
transported either with a flat bed truck or with the front
wheels off the ground.
All Wheel Drive (AWD)
Your vehicle may be towed under the following condi-
tions: The shift lever must be in NEUTRAL, the distance
to be traveled must not exceed 15 mi (25 km), the towingspeed must not exceed 25 mph (40 km/h), and both front
and rear wheels must be on the ground. Exceeding these
towing limits may cause a transaxle failure. If the trans-
axle is not operative, or if the vehicle is to be towed more
than 15 mi (25 km), the vehicle must be transported on a
flat bed truck.
Towing This Vehicle Behind Another Vehicle With
A Tow Dolly
Front Wheel Drive (FWD)
Rear towing is not recommended
with the front wheels
on the ground, as transaxle damage can result. If rear
towing is the only alternative, a front end dolly must be
used. Proper towing equipment is necessary to prevent
damage to the vehicle.
WHAT TO DO IN EMERGENCIES 413
6

All Wheel Drive (AWD)
CAUTION!
The manufacturer does not recommend towing an
All-Wheel Drive (AWD) on a tow dolly. Vehicle
damage may occur.
414 WHAT TO DO IN EMERGENCIES

▫A/C Air Filter — If Equipped ............434
▫ Power Steering — Fluid Check ............436
▫ Front Suspension Ball Joints ..............437
▫ Steering Linkage ......................437
▫ Body Lubrication .....................437
▫ Wiper Blades ........................437
▫ Windshield Washers/Rear Window Washer . . . 438
▫ Exhaust System ......................439
▫ Cooling System .......................440
▫ Hoses And Vacuum/Vapor Harnesses .......445
▫ Fuel System .........................446
▫ Brake System ........................446
▫ Automatic Transaxle ...................449 ▫
Front And Rear Wheel Bearings ...........451
▫ Appearance Care And Protection From
Corrosion ...........................452
▫ Cleaning The Cupholders ...............457
 Fuses (Totally Integrated Power Module) ......457
 Vehicle Storage ........................464
 Replacement Bulbs ......................465
 Bulb Replacement ......................466
▫ Low Beam Headlight, High Beam Headlight,
Front Turn Signal/Park Light, Side
Marker Light ........................466
▫ Front Fog Light ......................467
▫ Tail/Stop Light, Rear Turn Signal Light,
Tail Light, Backup Light ................468
416 MAINTAINING YOUR VEHICLE

In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may indicate severe
and abnormal catalyst overheating. If this occurs, safely
bring the vehicle to a complete stop, shut the engine OFF,
and allow the vehicle to cool. Thereafter, obtain service,
including a tune-up to manufacturer’s specifications im-
mediately.
To minimize the possibility of catalyst damage:
•Do not shut OFF the engine or interrupt the ignition
when the transaxle is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any ignition coil connec-
tors disconnected for prolonged periods.
Maintenance-Free Battery
You will never have to add water, nor is periodic main-
tenance required.
NOTE:The battery is stored in a compartment that is
located behind the left front fender and is accessible
through the wheel well. The wheel and tire assemble do
not need to be removed to access the compartment.
Remote battery terminals are located in the engine com-
partment for jump-starting.
To access the battery, turn the steering wheel fully to the
right and remove the access panel from the inner fender
shield.
MAINTAINING YOUR VEHICLE 431
7

Fluid and Filter Changes
Change the automatic transaxle fluid and filter at the
intervals shown in the “Maintenance Schedule” in this
manual.
In addition, change the fluid and filter if the transaxle is
disassembled for any reason.
Selection of Lubricant
It is important that the proper lubricant is used in the
transaxle to assure optimum transaxle performance. Use
only manufacturer ’s recommended transmission fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in this
section for the correct fluid type. It is important that the
transmission fluid be maintained at the prescribed level
using the recommended fluid. No chemical flushesshould be used in any transaxle; only the approved
lubricant may be used.
Special Additives
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transaxle. The only exception to this policy is
the use of special dyes to aid in detecting fluid leaks. In
addition, avoid using transmission sealers as they may
adversely affect seals.
Front and Rear Wheel Bearings
Front and rear wheel bearings are permanently sealed.
No regular maintenance is required for these compo-
nents.
MAINTAINING YOUR VEHICLE 451
7

•Use MoparCleaner Wax to remove road film, stains
and to protect your paint finish. Take care never to
scratch the paint.
•Avoid using abrasive compounds and power buffing
that may diminish the gloss or thin out the paint
finish.
CAUTION!
Do not use abrasive or strong cleaning materials such
as steel wool or scouring powder that will scratch
metal and painted surfaces.
Special Care
•
If you drive on salted or dusty roads or if you drive
near the ocean, hose off the undercarriage at least once
a month.
•It is important that the drain holes in the lower edges
of the doors, rocker panels, and cargo area be kept
clear and open.
•If you detect any stone chips or scratches in the paint,
touch them up immediately. The cost of such repairs is
considered the responsibility of the owner.
•If your vehicle is damaged due to an accident or
similar cause, which destroys the paint and protective
coating, have your vehicle repaired as soon as pos-
sible. The cost of such repairs is considered the respon-
sibility of the owner.
•If you carry special cargo such as chemicals, fertilizers,
de-icer salt, etc., be sure that such materials are well
packaged and sealed.
•If a lot of driving is done on gravel roads, consider
mud or stone shields behind each wheel.
MAINTAINING YOUR VEHICLE 453
7

•Use Mopartouch up paint on scratches as soon as
possible. Your authorized dealer has touch up paint to
match the color of your vehicle.
Wheel and Wheel Trim Care
All wheels and wheel trim, especially aluminum and
chrome plated wheels should be cleaned regularly with a
mild soap and water to prevent corrosion. To remove
heavy soil and/or excessive brake dust, use Mopar 
Wheel Cleaner (05066247AB) or equivalent or select a
nonabrasive, non-acidic cleaner. Do not use scouring
pads, steel wool, a bristle brush, or metal polishes. Only
Mopar or equivalent is recommended. Do not use oven
cleaner. Avoid automatic car washes that use acidic
solutions or harsh brushes that may damage the wheels’
protective finish.
Interior Care
Instrument Panel Cover
The instrument panel cover has a low glare surface,
which minimizes reflections in the windshield. Do not
use protectants or other products, which may cause
undesirable reflections. Use soap and warm water to
restore the low glare surface.
Cleaning Interior Trim
Interior Trim should be cleaned starting with a damp
cloth, a damp cloth with Mopar Total Clean, then
Mopar Spot & Stain Remover if absolutely necessary. Do
not use harsh cleaners or Armorall. Use Mopar Total
Clean to clean vinyl upholstery
Cleaning Leather Upholstery
Mopar Total Clean is specifically recommended for
leather upholstery.
454 MAINTAINING YOUR VEHICLE

CavityCartridge
Fuse Mini-
Fuse Description
M16 —10 Amp
Red
Occupant Restraint
Controller (ORC)/
Occupant Classifica-
tion Module (OCM)
M17 —15 Amp
Blue Left Park/Side
Marker/Running/Tail
Lights, License Lights
M18 —15 Amp
Blue Right Park/Side
Marker/Running/Tail
Lights
M19 —25 Amp
Natural Auto Shut Down
(ASD) #1 and #2Cavity
Cartridge
Fuse Mini-
Fuse Description
M20
—15 Amp
Blue
Electronic Vehicle In-
formation Center
(EVIC) - if equipped,
Interior Lighting,
Steering Wheel
Switches - if
equipped, Switch
Bank
M21 —20 Amp
Yellow Auto Shut Down
(ASD) #3
M22 —10 Amp
Red Right Horn
M23 —10 Amp
Red Left Horn
M24 —25 Amp
Natural Rear Wiper
462 MAINTAINING YOUR VEHICLE