brake DODGE JOURNEY 2017 1.G Workshop Manual

ENGINE COMPARTMENT — 2.4L
1 — Engine Coolant Reservoir7 — Power Distribution Center (Fuses)
2 — Power Steering Fluid Reservoir 8 — Air Cleaner Filter
3 — Engine Oil Fill 9 — Automatic Transmission Dipstick (4–Speed Only – If Equipped)
4 — Brake Fluid Reservoir 10 — Washer Fluid Reservoir
5 — Remote Jump Start (Positive Battery Post) 11 — Coolant Pressure Cap
6 — Remote Jump Start (Negative Battery Post) 12 — Engine Oil Dipstick
7
MAINTAINING YOUR VEHICLE 429

ENGINE COMPARTMENT — 3.6L
ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors the
performance of the emissions, engine, and automatic trans-
mission control systems. When these systems are operatingproperly, your vehicle will provide excellent performance
and fuel economy, as well as engine emissions well within
current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light” (MIL). It
1 — Engine Coolant Reservoir
5 — Air Cleaner Filter
2 — Power Steering Fluid Reservoir 6 — Washer Fluid Reservoir
3 — Brake Fluid Reservoir 7 — Engine Oil Dipstick
4 — Power Distribution Center (Fuses) 8 — Engine Oil Fill
430 MAINTAINING YOUR VEHICLE

Points To Remember
NOTE:When the vehicle is stopped after a few miles/
kilometers of operation, you may observe vapor coming
from the front of the engine compartment. This is normally
a result of moisture from rain, snow, or high humidity
accumulating on the radiator and being vaporized when
the thermostat opens, allowing hot engine coolant (anti-
freeze) to enter the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
• Do not overfill the coolant expansion bottle.
• Check the coolant freeze point in the radiator and in the
coolant expansion bottle. If engine coolant (antifreeze)
needs to be added, the contents of the coolant expansion
bottle must also be protected against freezing.
• If frequent engine coolant (antifreeze) additions are
required, the cooling system should be pressure tested
for leaks.
• Maintain engine coolant (antifreeze) concentration at a
minimum of 50% OAT coolant (conforming to MS.90032) and distilled water for proper corrosion pro-
tection of your engine which contains aluminum com-
ponents.
• Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
• Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install ONLY
the correct type thermostat. Other designs may result in
unsatisfactory engine coolant (antifreeze) performance,
poor gas mileage, and increased emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically. Refer
to the “Maintenance Schedule” for the proper maintenance
intervals.
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MAINTAINING YOUR VEHICLE 449

WARNING!
Riding the brakes can lead to brake failure and possi-
bly a collision. Driving with your foot resting or riding
on the brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible
brake damage. You would not have your full braking
capacity in an emergency.
Master Cylinder — Brake Fluid Level Check
Check the fluid level in the master cylinder immediately if
the “Brake Warning Light” indicates system failure.
Check the fluid level in the master cylinder when perform-
ing underhood services.
Clean the top of the master cylinder area before removing
the cap. If necessary, add fluid to bring the fluid level up to
the requirements described on the brake fluid reservoir.
Overfilling of fluid is not recommended because it may
cause leaking in the system.
Fluid level can be expected to fall as the brake pads wear.
Brake fluid level should be checked when pads are re-
placed. However, low fluid level may be caused by a leak
and a checkup may be needed.Use only manufacturer’s recommended brake fluid. Refer
to “Fluids, Lubricants, And Genuine Parts” in “Maintain-
ing Your Vehicle” for further information.
WARNING!
•
Use only manufacturer’s recommended brake fluid.
Refer to “Fluids, Lubricants, And Genuine Parts” in
“Maintaining Your Vehicle” for further information.
Using the wrong type of brake fluid can severely
damage your brake system and/or impair its perfor-
mance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
• To avoid contamination from foreign matter or mois-
ture, use only new brake fluid or fluid that has been
in a tightly closed container. Keep the master cylin-
der reservoir cap secured at all times. Brake fluid in
a open container absorbs moisture from the air
resulting in a lower boiling point. This may cause it
to boil unexpectedly during hard or prolonged brak-
ing, resulting in sudden brake failure. This could
result in a collision.
(Continued)
450 MAINTAINING YOUR VEHICLE

WARNING!(Continued)
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
• Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
Automatic Transmission
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life. Use
only the manufacturer ’s specified transmission fluid. Refer
to “Fluids, Lubricants, And Genuine Parts” in this section
for fluid specifications. It is important to maintain the
transmission fluid at the correct level using the recom-
mended fluid. No chemical flushes should be used in any
transmission; only the approved lubricant should be used.
CAUTION!
Using a transmission fluid other than the manufactur-
er ’s recommended fluid may cause deterioration in
transmission shift quality and/or torque converter
shudder, and will require more frequent fluid and
filter changes. Refer to “Fluids, Lubricants, And Genu-
ine Parts” in this section for fluid specifications.
Special Additives
The manufacturer strongly recommends against using any
special additives in the transmission.
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid additives
to the transmission. The only exception to this policy is the
use of special dyes for diagnosing fluid leaks. Avoid using
transmission sealers as they may adversely affect seals.7
MAINTAINING YOUR VEHICLE 451

CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New Vehicle
Limited Warranty.
Fluid Level Check — Four-Speed Automatic
Transmission
Use the following procedure to check the transmission
fluid level properly:
1. Park the vehicle on level ground.
2. Run the engine at normal idle speed for at least 60seconds, and leave the engine running for the rest of this
procedure.
3. Fully apply the parking brake, and press the brake pedal.
4. Place the gear selector momentarily into each gear position (allowing time for the transmission to fully
engage in each position), ending with the transmission
in PARK.
5. Wipe the area around the dipstick clean to prevent dirt from entering the transmission. 6. Remove the dipstick and determine if the fluid is hot or
cold. You can also read the transmission fluid tempera-
ture using the instrument cluster. Refer to Instrument
Cluster Display inUnderstanding Your Instrument
Panel for further information. Hot fluid is approxi-
mately 180°F (82°C), which is the normal operating
temperature after the vehicle is driven at least 15 miles
(24 km). Hot fluid cannot be held comfortably between
the fingertips. Cold fluid is at a temperature of approxi-
mately 80°F (27°C).
7. Wipe the dipstick clean and reinsert it until seated. Then, remove the dipstick and note the fluid level on
both sides. The fluid level reading is only valid if there
is a solid coating of oil on both sides of the dipstick.
Note that the holes in the dipstick will be full of fluid if
the actual level is at or above the hole.
• If the fluid is hot, the fluid level should be in the
crosshatched area marked “HOT” (between the upper
two holes in the dipstick).
• If the fluid is cold, the fluid level should be between
the lower two holes in the area marked “COLD”.
If the fluid level is low, add fluid through the dipstick tube
to bring it to the proper level. Do not overfill. After adding
any quantity of oil through the dipstick tube, wait at least
452 MAINTAINING YOUR VEHICLE

two minutes for the oil to fully drain into the transmission
before rechecking the fluid level.
NOTE:If it is necessary to check the transmission below
the operating temperature, the fluid level should be be-
tween the two COLD (lower) holes on the dipstick with the
fluid at approximately 80°F (27°C). If the fluid level is
correctly established at 80°F (27°C), it should be between
the HOT (upper) reference holes when the transmission
reaches 180°F (82°C). Remember it is best to check the level
at the normal operating temperature.
8. Check for leaks. Release the parking brake.
CAUTION!
•Using a transmission fluid other than the manufactur-
er’s recommended fluid may cause deterioration in
transmission shift quality and/or torque converter shud-
der, and will require more frequent fluid and filter
changes. Refer to “Fluids, Lubricants, And Genuine
Parts” in this section for fluid specifications.
• Dirt and water in the transmission can cause serious
damage. To prevent dirt and water from entering the
transmission after checking or replenishing fluid,
make sure that the dipstick cap is re-seated properly.
Fluid Level Check — Six-Speed Automatic
Transmission
The fluid level is preset at the factory and does not require
adjustment under normal operating conditions. Routine
fluid level checks are not required, therefore the transmis-
sion filler tube is capped and no dipstick is provided. Your
authorized dealer can check your transmission fluid level
using a special service dipstick. If you notice fluid leakage
or transmission malfunction, visit your authorized dealer
immediately to have the transmission fluid level checked.
Operating the vehicle with an improper fluid level can
cause severe transmission damage.
CAUTION!
If a transmission fluid leak occurs, visit your autho-
rized dealer immediately. Severe transmission damage
may occur. Your authorized dealer has the proper tools
to adjust the fluid level accurately.
Fluid And Filter Changes
Refer to the “Maintenance Schedule” for the proper main-
tenance intervals.
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MAINTAINING YOUR VEHICLE 453

Special Care
•If you drive on salted or dusty roads or if you drive near
the ocean, hose off the undercarriage at least once a
month.
• It is important that the drain holes in the lower edges of
the doors, rocker panels, and trunk be kept clear and
open.
• If you detect any stone chips or scratches in the paint,
touch them up immediately. The cost of such repairs is
considered the responsibility of the owner.
• If your vehicle is damaged due to a collision or similar
cause that destroys the paint and protective coating,
have your vehicle repaired as soon as possible. The cost
of such repairs is considered the responsibility of the
owner.
• If you carry special cargo such as chemicals, fertilizers,
de-icer salt, etc., be sure that such materials are well
packaged and sealed.
• If a lot of driving is done on gravel roads, consider mud
or stone shields behind each wheel.
• Use MOPAR Touch Up Paint on scratches as soon as
possible. Your authorized dealer has touch up paint to
match the color of your vehicle.
Wheel And Wheel Trim Care
• All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly with
a mild soap and water to prevent corrosion.
• To remove heavy soil and/or excessive brake dust, use
MOPAR Wheel Cleaner.
NOTE: If your vehicle is equipped with Dark Vapor or
Black Satin Chrome wheels DO NOT USE wheel cleaners,
abrasives or polishing compounds. They will permanently
damage this finish and such damage is not covered by the
New Vehicle Limited Warranty. USE ONLY MILD SOAP
AND WATER WITH A SOFT CLOTH. Used on a regular
basis this is all that is required to maintain this finish.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush, or
metal polishes. Do not use oven cleaner. These prod-
ucts may damage the wheel’s protective finish. Avoid
automatic car washes that use acidic solutions or harsh
brushes that may damage the wheel’s protective finish.
Only MOPAR Wheel Cleaner or equivalent is recom-
mended.
456 MAINTAINING YOUR VEHICLE

CavityCartridge Fuse Mini-Fuse Description
F141 40 Amp Green –Anti-Lock Brake System
F142 40 Amp Green –Glow Plugs – If Equipped
F143 40 Amp Green –Exterior Lights 1
F144 40 Amp Green –Exterior Lights 2
F145 30 Amp Pink –To Body Computer – Lamp
F146 30 Amp Pink – Spare
F147 30 Amp Pink – Spare
F148 40 Amp Green –Radiator Fan Motor
F149 30 Amp Pink –Starter Solenoid
F150 –25 Amp Clear Powertrain Control Modules
F151 30 Amp Pink –Headlamp Washer Motor – If Equipped
F152 –25 Amp Clear Diesel Fuel Heater – If Equipped
F153 –20 Amp Yellow Fuel Pump
F156 –10 Amp Red Brake/Electronic Stability Control Module
F157 –10 Amp Red Power Transfer Unit Module – If Equipped
F158 –10 Amp Red Active Hood Module – If Equipped
F159 –10 Amp Red Spare
F160 –20 Amp Yellow Interior Lights
F161 –20 Amp Yellow Horn
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MAINTAINING YOUR VEHICLE 463

CavityCartridge Fuse Mini-Fuse Description
F162 40 Amp Red/20
Amp Lt. Blue –
Cabin Heater #1/Vacuum Pump – If
Equipped
F163 50 Amp Red –Cabin Heater #2 – If Equipped
F164 –25 Amp Clear Powertrain Auto Shutdown
F165 –20 Amp Yellow Powertrain Shutdown
F166 –20 Amp Yellow Spare
F167 –30 Amp Green Powertrain Shutdown
F168 –10 Amp Red Air Conditioner Clutch
F169 40 Amp Green –Emissions – Partial Zero Emissions Vehicle
Motor
F170 –15 Amp Blue Emissions – Partial Zero Emissions Vehicle
Actuators
F172 –20 Amp Yellow Spare
F173 –25 Amp Clear Anti Lock Brake Valves
F174 –20 Amp Yellow Siren – If Equipped
F175 –30 Amp Green Spare
F176 –10 Amp Red Powertrain Control Modules
464 MAINTAINING YOUR VEHICLE