low oil pressure DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1997, Model line: NEON, Model: DODGE NEON 1997 1.GPages: 256, PDF Size: 2.99 MB
Page 15 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-02 COMPONENT INDEX
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION.......................................................... 3
Component Page
A/C Compressor Clutch.................8W-42
A/C Compressor Clutch Relay............8W-42
A/C Cycling Switch....................8W-42
A/C Heater Blower Motor................8W-42
A/C Heater Control Switch...............8W-42
A/C High Pressure Switch...............8W-42
A/C Low Pressure Switch................8W-42
ABS Hydraulic Modulator...............8W-35
ABS Pump Motor......................8W-35
ABS Pump Motor Relay.................8W-35
ABS Relay Box........................8W-35
ABS System Relay.....................8W-35
ABS Warning Lamp....................8W-35
Airbag Control Module..................8W-43
Airbag Impact Sensors..................8W-43
Airbag Warning Lamp..................8W-40
Antenna.............................8W-47
Anti-Lock Warning Lamp................8W-40
Ash Receiver Lamp....................8W-44
Automatic Shut Down Relay.............8W-30
Back-Up Lamp Switch..................8W-51
Back-Up Lamps.......................8W-51
Battery..............................8W-20
Battery Temperature Sensor.............8W-30
Blower Motor Resistor Block.............8W-42
Brake Warning Lamp...................8W-40
Brake Warning Lamp Switch.............8W-40
Camshaft Position (CMP) Sensor..........8W-30
Capacitor.........................8W-10, 20
Charge Indicator Lamp.................8W-40
Check Engine Lamp....................8W-40
Cigar Lighter Relay....................8W-41
Cigar Lighter/Power Outlet..............8W-41
Circuit Breaker.....................8W-11,62
Circuit Breaker (FB)...................8W-11
Clockspring..........................8W-41
Cluster Illumination Lamps..............8W-40
Clutch Pedal Position Switch..........8W-10, 21
Combination Flasher...................8W-52
Controller Anti-Lock Brake..............8W-35
Crankshaft Position (CKP) Sensor.........8W-30
Data Link Connector...................8W-30
Diode............................8W-15, 42
Dome Lamp..........................8W-44Component Page
Door Ajar Switches.....................8W-44
Door Jamb Switches....................8W-40
Door Lock Motors......................8W-61
Door Lock Switches....................8W-61
Door Speakers........................8W-47
Driver Side Airbag.....................8W-43
Duty Cycle Evap/Purge Solenoid..........8W-30
EGR Transducer Solenoid...............8W-30
Engine Coolant Temperature (ECT) Sensor . . 8W-30
Engine Coolant Temperature Gauge.......8W-40
Engine Oil Pressure Switch..............8W-40
Engine Starter Motor...................8W-21
Engine Starter Motor Relay..............8W-21
Fog Lamp Relay....................8W-50, 51
Fog Lamps........................8W-50, 51
Front Fog Lamp Switch.................8W-50
Fuel Gauge...........................8W-40
Fuel Injectors.........................8W-30
Fuel Pump Module.....................8W-30
Fuel Pump Relay......................8W-30
Fuse Block...........................8W-11
Fuses (FB)...........................8W-11
Fuses (PDC)..........................8W-10
Fusible Link.......................8W-20, 21
Generator............................8W-20
Glove Box Lamp And Switch.............8W-44
Ground Distribution....................8W-15
Headlamp Dimmer And Optical
Horn Switch........................8W-50
Headlamp Leveling Motors..............8W-50
Headlamp Leveling Switch...............8W-50
Headlamp Switch......................8W-50
Headlamps...........................8W-50
Heated Oxygen Sensors.................8W-30
High Beam Indicator Lamp..............8W-40
Horn Relay...........................8W-41
Horn Switches........................8W-41
Horns...............................8W-41
IAT/MAP Sensor......................8W-30
Idle Air Control (IAC) Motor.............8W-30
Ignition Coil Pack.....................8W-30
Ignition Switch........................8W-10
Immobilizer Engine Sensor..............8W-30
Immobilizer Sensor....................8W-30
PL8W - 02 COMPONENT INDEX 8W - 02 - 1
Page 16 of 256
Downloaded from www.Manualslib.com manuals search engine Component Page
Instrument Cluster....................8W-40
Instrument Panel Speakers..............8W-47
Intermittent Wipe/Wash Switch...........8W-53
Key-In Switch........................8W-40
Knock Sensor.........................8W-30
License Lamps........................8W-51
Low Oil Pressure Lamp.................8W-40
Map/Reading Lamps...................8W-44
Master Power Window Switch............8W-60
Mercury Switch.......................8W-44
Noise Supressor.......................8W-30
Park Brake Switch.....................8W-40
Park/Neutral Position Switch.............8W-51
Park/Turn Signal Lamps................8W-52
Passenger Side Airbag..................8W-43
Power Distribution Center...............8W-10
Power Folding Mirror Relay..............8W-62
Power Mirror Fuse Holder...............8W-62
Power Mirror Switch...................8W-62
Power Mirrors........................8W-62
Power Steering Pressure Switch..........8W-30
Power Sunroof Motor...................8W-64
Power Window Motors..................8W-60
Power Window Switches.................8W-60
Powertrain Control Module..............8W-30
PRNDL Lamp........................8W-44
Pump Motor Driver....................8W-35
Radiator Fan Motor....................8W-42Component Page
Radio...............................8W-47
Rear Fog Lamp Switch..................8W-51
Rear Window Defogger..................8W-48
Rear Window Defogger Switch............8W-48
Repeater Lamps....................8W-50, 52
Seat Belt Warning Lamp................8W-40
Solid State Fan Relay..................8W-42
Speakers............................8W-47
Splice Information.....................8W-30
Stop Lamp Switch.....................8W-30
Sunroof Slide Switch...................8W-64
Sunroof Vent Switch....................8W-64
Switch Illumination....................8W-48
Tail/Stop Lamps.......................8W-51
Throttle Position (TP) Sensor.............8W-30
Torque Converter Clutch Solenoid.........8W-30
Trunk Lamp..........................8W-44
Trunk Switch.........................8W-44
Turn Indicator Lamps..................8W-40
Turn Signal Lamps....................8W-52
Turn Signal/Hazard Switch..............8W-52
Underhood Lamp......................8W-44
Vapor Canister Leak Detector............8W-30
Vehicle Speed Sensor...................8W-30
Visor/Vanity Lamps....................8W-44
Wheel Speed Sensors...................8W-35
Windshield Washer Pump Motor..........8W-53
Wipe/Wash Switch.....................8W-53
Wiper Motor..........................8W-53
8W - 02 - 2 8W - 02 COMPONENT INDEXPL
SPECIAL TOOLS (Continued)
Page 78 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-30 FUEL/IGNITION SYSTEMS
INDEX
page page
DESCRIPTION AND OPERATION
AUTOMATIC SHUT DOWN RELAY.......... 15
BATTERY FEED........................ 14
BATTERY TEMPERATURE SENSOR......... 18
CAMSHAFT POSITION SENSOR........... 16
CRANKSHAFT POSITION SENSOR......... 16
DATA LINK CONNECTOR................. 15
DUTY CYCLE EVAP/PURGE SOLENOID...... 19
EGR TRANSDUCER (EET) SOLENOID....... 19
ENGINE COOLANT
TEMPERATURE SENSOR............... 16
FUEL INJECTORS....................... 18
FUEL PUMP MOTOR.................... 15
HEATED OXYGEN SENSORS.............. 16
IDLE AIR CONTROL MOTOR.............. 18
IGNITION COIL PACK.................... 18IGNITION SWITCH...................... 14
INTAKE AIR TEMPERATURE SENSOR....... 17
KNOCK SENSOR....................... 17
LOW FUEL DETECT INPUT............... 19
MANIFOLD ABSOLUTE
PRESSURE SENSOR.................. 17
PARK/NEUTRAL POSITION SWITCH INPUT
(3±SPD TRANSMISSION)................ 19
POWER (DEVICE) GROUND............... 14
POWER STEERING PRESSURE SWITCH..... 19
SIGNAL GROUND....................... 14
THROTTLE POSITION SENSOR............ 17
TORQUE CONVERTER CLUTCH SOLENOID
(TCC)............................... 19
VEHICLE SPEED SENSOR................ 15
DESCRIPTION AND OPERATION
IGNITION SWITCH
In the RUN position, the ignition switch connects
circuit A1 from the Power Distribution Center (PDC)
to circuit A21. A 30 amp fuse in the PDC protects cir-
cuits A1 and A21. Circuit A21 feeds a bus bar in the
fuse block. The bus bar feeds circuits G5, F12, and
F15.
²Circuit G5 powers the gauge cluster warning
lamps and the daytime running lamp (DRL) module.
Fuse cavity 11 (5 amp) in the fuse block protects cir-
cuit G5.
²Circuit F12 splices to the Powertrain Control
Module (PCM), duty cycle purge solenoid, EGR sole-
noid, ABS system, and a bus bar in the PDC. The
bus bar in the PDC feeds the coil side of the radiator
fan relay, A/C compressor clutch relay, and the fuel
pump relay. A 15 amp fuse in the fuse block, cavity
10, protects circuit F12.
²Circuit F15 feeds the Airbag Control Module
(ACM). A 10 amp fuse in the fuse block, cavity 9, pro-
tects circuit F15.
BATTERY FEED
Circuit A14 from the Power Distribution Center
(PDC) supplies battery voltage to cavity 46 of the
Powertrain Control Module (PCM). A 20 amp fuse in
the PDC protects circuit A14.
HELPFUL INFORMATION
Circuit A14 connects to a bus bar in the PDC that
the battery feeds. Circuit A14 powers the AutomaticShut Down (ASD) relay and fuel pump relay. The
A14 circuit also splices to the data link connector.
POWER (DEVICE) GROUND
Circuit Z12 connects to cavities 10 and 50 of the
Powertrain Control Module (PCM). The Z12 circuit
provides ground for PCM internal drivers that oper-
ate high current devices like the injectors and igni-
tion coils.
Internal to the PCM, the power (device) ground cir-
cuit connects to the PCM sensor return circuit (from
circuit K4) and the signal ground circuit (Z11).
HELPFUL INFORMATION
Circuit Z12 which supplies ground for the PCM
high current drivers, has the same termination point
as circuit Z11. The termination point is the left side
of the radiator closure panel.
If the system loses ground for the ganged circuits,
at the left side of the radiator closure panel, the vehi-
cle will not operate. Check the connection at the
ganged ground circuit eyelet.
SIGNAL GROUND
The signal ground circuit Z11 connects to cavity 47
of the PCM. The Z11 circuit provides ground for the
sensors that provide inputs to the PCM. Internal to
the PCM, the signal ground circuit connects to the
PCM sensor return circuit (from circuit K4) and the
power (device) ground circuit (Z12).
The termination point for circuit Z11 is an eyelet
attached to the left side of the radiator closure panel.
8W - 30 - 14 8W - 30 FUEL/IGNITION SYSTEMSPL
Page 80 of 256
Downloaded from www.Manualslib.com manuals search engine ²Crankshaft position sensor
²Camshaft position sensor
²Battery temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Knock sensor
²Intake air temperature sensor
HEATED OXYGEN SENSORS
Circuit A14 is a bus bar in the Power Distribution
Center (PDC), and connects to battery voltage. The
contact side of the Automatic Shut Down (ASD) relay
connects circuit A14 and circuit A142. A 20 amp fuse
in the PDC protects circuits A14 and A142.
Circuit A14 also supplies voltage to the coil side of
the ASD relay. The Powertrain Control Module
(PCM) controls the ground path circuit for the coil
side of the ASD relay on circuit K51. Circuit K51 con-
nects to cavity 67 of the PCM connector.
Circuit A142 splices to supply voltage for the
upstream and downstream heated oxygen sensors.
The A142 circuit also splices to cavity 6 of the
PCM. The input provided by circuit A142 at cavity 6
tells the PCM that the ASD relay energized.
Circuit K41 delivers the signal from the upstream
heated oxygen sensor to the PCM. Circuit K41 con-
nects to cavity 30 of the PCM connector.
Circuit K141 delivers the signal from the down-
stream heated oxygen sensor to the PCM. Circuit
K141 connects to cavity 51 of the PCM connector.
The PCM provides a ground for the upstream and
downstream heated oxygen sensor signals (circuit
K41 and K141) through circuit K4. Circuit K4 con-
nects to cavity 43 of the PCM connector.
Circuit Z1 provides ground for the heater circuits
in each sensor. Circuit Z1 terminates at the left side
of the radiator closure panel.
HELPFUL INFORMATION
Circuit A142 splices to supply voltage to the fuel
injectors, ignition coil, ASD relay, generator, and the
upstream and downstream heated oxygen sensors.
The PCM controls the ground circuit for each of the
components powered by circuit A142.
CRANKSHAFT POSITION SENSOR
Circuit K7 supplies 8 volts from the Powertrain
Control Module (PCM) to the crankshaft position
sensor. The K7 circuit connects to cavity 44 of the
PCM connector.
Circuit K24 from the sensor provides an input sig-
nal to the PCM. The K24 circuit connects to cavity 32
of the PCM connector.
The PCM provides ground for the crankshaft position
sensor signal (circuit K24) through circuit K4. Circuit
K4 connects to cavity 43 of the PCM connector.
HELPFUL INFORMATION
Circuit K7 splices to supply 8 volts to the camshaft
position sensor and vehicle speed sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Upstream heated oxygen sensor
²Downstream heated oxygen sensor
²Camshaft position sensor
²Battery temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Knock sensor
²Intake air temperature sensor
²Vehicle speed sensor
CAMSHAFT POSITION SENSOR
Circuit K7 supplies 8 volts from the Powertrain
Control Module (PCM) to the camshaft position sen-
sor. The K7 circuit connects to cavity 44 of the PCM
connector.
Circuit K44 from the sensor provides an input sig-
nal to the PCM. The K44 circuit connects to cavity 33
of the PCM connector.
The PCM provides ground for the camshaft posi-
tion sensor signal (circuit K44) through circuit K4.
Circuit K4 connects to cavity 43 of the PCM connec-
tor.
HELPFUL INFORMATION
Circuit K7 splices to supply 8 volts to the camshaft
position sensor and vehicle speed sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Upstream heated oxygen sensor
²Downstream heated oxygen sensor
²Crankshaft position sensor
²Battery temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Engine coolant temperature sensor
²Knock sensor
²Intake air temperature sensor
²Vehicle speed sensor
ENGINE COOLANT TEMPERATURE SENSOR
The engine coolant temperature sensor provides an
input to the Powertrain Control Module (PCM) on
circuit K2. The sensor also operates the engine cool-
ant temperature gauge in the instrument cluster on
circuit G20. Refer to Section 8W-40 for coolant tem-
perature gauge circuit description.
From circuit K2 the engine coolant temperature
sensor draws up to 5 volts from the PCM. The sensor
is a variable resistor. As coolant temperature
changes, the resistance in the sensor changes causing
8W - 30 - 16 8W - 30 FUEL/IGNITION SYSTEMSPL
DESCRIPTION AND OPERATION (Continued)
Page 82 of 256
Downloaded from www.Manualslib.com manuals search engine The PCM provides ground for the knock sensor sig-
nal (circuit K42) through circuit K4. Circuit K4 con-
nects to cavity 43 of the PCM connector.
HELPFUL INFORMATION
Circuit K4 splices to supply ground for the signals
from the following:
²Upstream heated oxygen sensor
²Downstream heated oxygen sensor
²Battery temperature sensor
²Camshaft position sensor
²Crankshaft position sensor
²Engine coolant temperature sensor
²Throttle position sensor
²Intake air temperature sensor
²Manifold absolute pressure sensor
²Vehicle speed sensor
BATTERY TEMPERATURE SENSOR
From circuit G31 the battery temperature sensor
draws voltage from the Powertrain Control Module
(PCM). The sensor is a variable resistor. As battery
temperature changes, the resistance in the sensor
changes causing a change in current draw. Circuit
G31 connects to cavity 52 of the PCM connector.
The PCM provides ground for the battery tempera-
ture sensor signal (circuit G31) through circuit K4. Cir-
cuit K4 connects to cavity 43 of the PCM connector.
HELPFUL INFORMATION
Circuit K4 splices to supply ground for the signals
from the following:
²Upstream heated oxygen sensor
²Downstream heated oxygen sensor
²Camshaft position sensor
²Crankshaft position sensor
²Engine coolant temperature sensor
²Throttle position sensor
²Manifold absolute pressure sensor
²Knock sensor
²Intake air temperature sensor
²Vehicle speed sensor
FUEL INJECTORS
Circuit A14 is a bus bar in the Power Distribution
Center (PDC), and connects to battery voltage. The
contact side of the Automatic Shut Down (ASD) relay
connects circuit A14 and circuit A142. A 20 amp fuse
in the PDC protects circuits A14 and A142.
Circuit A14 also supplies voltage to the coil side of
the ASD relay. The Powertrain Control Module
(PCM) controls the ground circuit for the coil side of
the ASD relay on circuit K51. Circuit K51 connects to
cavity 67 of the PCM connector.
Circuit A142 supplies voltage for the fuel injectors.
The PCM controls the ground circuit of each injector.²Circuit K11 is the ground circuit for Injector #1.
Circuit K11 connects to cavity 13 of the PCM.
²Circuit K12 is the ground circuit for Injector #2.
Circuit K12 connects to cavity 17 of the PCM.
²Circuit K13 is the ground circuit for Injector #3.
Circuit K13 connects to cavity 7 of the PCM.
²Circuit K14 is the ground circuit for Injector #4.
Circuit K14 connects to cavity 16 of the PCM.
HELPFUL INFORMATION
Circuit A142 splices to supply voltage to the fuel
injectors, ignition coil, ASD relay, generator, and the
upstream and downstream heated oxygen sensors.
The PCM controls the ground circuit for each of the
components powered by circuit A142.
The injectors operate in sequence. Refer to Group
14 for system operation.
IGNITION COIL PACK
Circuit A14 is a bus bar in the Power Distribution
Center (PDC), and connects to battery voltage. The
contact side of the Automatic Shut Down (ASD) relay
connects circuit A14 and circuit A142. A 20 amp fuse
in the PDC protects circuits A14 and A142.
Circuit A14 also supplies voltage to the coil side of
the ASD relay. The Powertrain Control Module
(PCM) controls the ground path circuit for the coil
side of the ASD relay on circuit K51. Circuit K51 con-
nects to cavity 67 of the PCM connector.
Circuit A142 supplies voltage for the ignition coil
pack. The coil pack consists of two individual coils
molded together. The PCM controls the ground cir-
cuit of each coil.
²Circuit K19 is the ground circuit for the ignition
coil that fires spark plugs # 1 and # 4. Circuit K19
connects to cavity 2 of the PCM.
²Circuit K17 is the ground circuit for the ignition
coil that fires spark plugs #2 and # 3. Circuit K17
connects to cavity 3 of the PCM.
HELPFUL INFORMATION
Circuit A142 splices to supply voltage to the fuel
injectors, ignition coil, ASD relay, generator, upstream
heated oxygen sensor and downstream heated oxygen
sensor. The PCM controls the ground circuit for each of
the components powered by circuit A142.
IDLE AIR CONTROL MOTOR
The Powertrain Control Module (PCM) operates
the Idle Air Control (IAC) motor through 4 circuits -
K39, K40, K59, and K60. Each circuit connects to
separate cavities in the PCM connector.
²Circuit K39 connects to cavity 57 of the PCM
connector.
²Circuit K40 connects to cavity 48 of the PCM
connector.
8W - 30 - 18 8W - 30 FUEL/IGNITION SYSTEMSPL
DESCRIPTION AND OPERATION (Continued)
Page 83 of 256
Downloaded from www.Manualslib.com manuals search engine ²Circuit K59 connects to cavity 58 of the PCM
connector.
²Circuit K60 connects to cavity 49 of the PCM
connector.
POWER STEERING PRESSURE SWITCH
The power steering pressure switch opens and
closes circuit K10 between the Powertrain Control
Module (PCM) and ground. Circuit K10 connects to
cavity 45 of the PCM connector.
Circuit Z12 provides ground for the power steering
pressure switch. The grounding point for circuit Z12
is the left side of the radiator closure panel.
TORQUE CONVERTER CLUTCH SOLENOID (TCC)
The Powertrain Control Module (PCM) operates
the TCC solenoid by providing a ground path on cir-
cuit K54. Circuit K54 connects to PCM cavity 79.
Circuit F12 supplies battery voltage to the TCC
solenoid. Circuit F12 connects to a bus bar in the
fuse block fed by circuit A21. A 15 amp fuse in the
fuse block, cavity 10, protects circuit F12. Circuit F12
connects to cavity 20 of the PCM connector.
HELPFUL INFORMATION
Circuit F12 splices to feed the ABS control module,
PCM, EGR solenoid, leak detection pump, and the
duty cycle EVAP/Purge solenoid. The F12 circuit also
connects to a bus bar in the PDC that supplies volt-
age to the coil side of radiator fan relay, A/C clutch
relay, and fuel pump relay.
In the RUN or START position, the ignition switch
connects circuit A1 from the fuse block and circuit
A21. Circuit A1 connects to battery voltage and is
protected by a 30 amp fuse in the PDC.
DUTY CYCLE EVAP/PURGE SOLENOID
Circuit F12 supplies battery voltage to the Duty
Cycle EVAP/Purge solenoid. The Powertrain Control
Module (PCM) switches ground path for the solenoid
ON and OFF through circuit K52.
Circuit F12 connects to a bus bar in the fuse block
fed by circuit A21. A 15 amp fuse in the fuse block,
cavity 10, protects circuit F12. Circuit F12 also con-
nects to cavity 20 of the PCM connector.
Circuit K52 connects to cavity 68 of the PCM, and
cavity 1 of the solenoid connector.
HELPFUL INFORMATION
Circuit F12 splices to feed the ABS control module,
PCM, EET solenoid, leak detection pump, and the
TCC solenoid. The F12 circuit also connects to a bus
bar in the PDC that supplies voltage to the coil side
of radiator fan relays, A/C clutch relay, and fuel
pump relay.
In the START or RUN position, the ignition switch
connects circuit A1 from the fuse block and circuitA21. Circuit A1 connects to battery voltage and is
protected by a 30 amp fuse in the PDC.
EGR TRANSDUCER (EET) SOLENOID
Circuit F12 supplies battery voltage to the EET
solenoid. The Powertrain Control Module (PCM)
switches ground path for the solenoid ON and OFF
through circuit K35.
Circuit F12 connects to a bus bar in the fuse block
fed by circuit A21. A 15 amp fuse in the fuse block,
cavity 10, protects circuit F12. Circuit F12 also con-
nects to cavity 20 of the PCM.
Circuit K35 connects to cavity 40 of the PCM con-
nector.
HELPFUL INFORMATION
Circuit F12 splices to feed the ABS control module,
PCM, Duty Cycle EVAP/Purge solenoid, leak detec-
tion pump, and the TCC solenoid. The F12 circuit
also connects to a bus bar in the PDC that supplies
voltage to the coil side of radiator fan relays, A/C
clutch relay, and fuel pump relay.
In the START or RUN position, the ignition switch
connects circuit A1 from the fuse block and circuit
A21. Circuit A1 connects to battery voltage and is
protected by a 30 amp fuse in the PDC.
LOW FUEL DETECT INPUT
Circuit G4 provides an input to the Powertrain Con-
trol Module (PCM) indicating fuel tank level. This cir-
cuit connects to cavity 23 of the PCM connector.
The G4 circuit is also used for the fuel gauge
located in the instrument cluster. For operation of
the fuel gauge, refer to section 8W-40.
PARK/NEUTRAL POSITION SWITCH INPUT (3±SPD
TRANSMISSION)
On vehicles equipped with the 3±spd automatic
transmission the park/neutral switch provides an
input to the Powertrain Control Module (PCM).
When CLOSED, the park/neutral position switch
provides a ground path on circuit T41 for the coil
side of the engine starter motor relay. The case
grounded switch provides ground for circuit T41.
Circuit A41 from the ignition switch provides bat-
tery voltage to the coil side of the relay.
Circuit T41 splices to cavity 76 of the PCM. The
park/neutral position switch provides an input to the
Powertrain Control Module (PCM).
HELPFUL INFORMATION
In the START position, the ignition switch connects
circuit A1 from the Power Distribution Center (PDC)
to circuit A41. A 30 amp fuse protects circuits A1 and
A41.
PL8W - 30 FUEL/IGNITION SYSTEMS 8W - 30 - 19
DESCRIPTION AND OPERATION (Continued)
Page 90 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-35 ANTI-LOCK BRAKES
INDEX
page page
DESCRIPTION AND OPERATION
ABS PUMP MOTOR RELAY................ 6
ABS SYSTEM RELAY..................... 6
ABS WARNING LAMP..................... 6
ANTI-LOCK BRAKES..................... 6BRAKE SWITCH INPUT................... 7
DATA LINK CONNECTOR.................. 7
HELPFUL INFORMATION.................. 7
HYDRAULIC MODULATOR................. 6
WHEEL SPEED SENSORS................. 7
DESCRIPTION AND OPERATION
ANTI-LOCK BRAKES
Power for the Anti-Lock brake system is supplied
by two fuses. There is a 15 amp fuse located in the
fuse block cavity 10. This fuse supplies power to the
Controller Anti Lock Brake (CAB), and the ABS sys-
tem relay on the F12 circuit. The F12 circuit also
supplies power to the Powertrain Control Module
(PCM). Power for the fuse is supplied on the A21 cir-
cuit from the ignition switch. This fuse is HOT in the
START/RUN position.
The second fuse is located in the Power Distribu-
tion Center (PDC). It is a 40 amp fuse. This fuse is
HOT at all times and supplies power to the contact
side of the ABS pump motor relay.
There are three grounding points used in the ABS
system. One is a case ground on the CAB. The sec-
ond is the Z12 circuit at the CAB connector cavity 5.
This ground is spliced, and terminates at the left side
of the radiator closure panel.
The third ground is on the Z1 circuit. This ground
is used for the ABS hydraulic modulator, ABS system
relay, and the ABS pump motor. This ground, like the
Z12 ground splices and terminates at the left head-
lamp ground.
Additional information on the circuit function of
the ABS system is listed below. For diagnostic and
testing procedures, refer to the appropriate section of
the Service Manual or the Diagnostic Test Proce-
dures Manual.
ABS WARNING LAMP
The ABS warning lamp is an output from the Con-
troller Anti Lock Brake (CAB) and the ABS relay
box. It is used to alert the operator of a problem in
the ABS system. The G19 circuit from the CAB and
the ABS system relay is used to detect a problem. If
a problem is detected, the CAB grounds the G19 cir-
cuit and illuminates the lamp in the instrument clus-
ter.
Circuit G19 is also an output of the CAB to the
ABS system relay contact side.
ABS SYSTEM RELAY
The system relay is used for the operation of the
ABS system. Power for the relay is supplied on the
B57 circuit from cavity 57 of the Controller Anti Lock
Brake (CAB).
Ground for the relay is on the Z1 circuit. This
ground is spliced in with the pump motor and termi-
nates at the left headlamp ground.
When the system is operating normally power for
the contact side of the relay is supplied from the
CAB on the B57 circuit. It passes through the relay
to the Z1 ground and terminates at the left headlamp
ground. If a problem is detected in the system, the
contact side of the relay switches from the Z1 to the
F12 circuit. This causes the ABS warning lamp in
the instrument cluster to illuminate.
ABS PUMP MOTOR RELAY
The ABS pump motor relay controls when the
pump motor runs. Power for the coil side of the relay
is supplied from cavity 47 of the Controller Anti Lock
Brake (CAB) on the B47 circuit. This circuit also sup-
plies voltage for the contact side of the system relay.
The ground side of the coil is controlled by the B116
circuit. Circuit B116 connects to cavity 16 of the CAB
connector.
Circuit B120 from cavity 20 of the CAB connector
powers the ABS pump motor. This circuit is also used
as an input to the CAB for pump motor monitoring.
HYDRAULIC MODULATOR
The hydraulic modulator is used for the controlling
of the brake system pressure to the wheels. The mod-
ulator is made up of four solenoids.
Circuits involved are, B142 for the left front wheel,
B143 for the right front wheel, B146 for the left rear
wheel, and B148 for the right rear wheel.
The solenoids use a common ground on the Z1 cir-
cuit. There are two Z1 circuits from the modulator.
Both of these grounds terminate at the left headlamp
ground, and are spliced in with the ABS pump motor
and the ABS system relay.
8W - 35 - 6 8W - 35 ANTI-LOCK BRAKESPL
Page 93 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-40 INSTRUMENT CLUSTER
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION.......................................................... 7
Component Page
ABS Relay Box......................8W-40-5
Airbag Control Module................8W-40-5
Airbag Warning Lamp.................8W-40-5
Anti-Lock Warning Lamp..............8W-40-5
Brake Warning Lamp.................8W-40-5
Brake Warning Lamp Switch...........8W-40-5
Charge Indicator Lamp................8W-40-5
Check Engine Lamp..................8W-40-6
Cluster Illumination Lamps............8W-40-2
Controller Anti-Lock Brake.............8W-40-5
Engine Coolant Temperature Gauge......8W-40-6
Engine Coolant Temperature Sensor......8W-40-6
Engine Oil Pressure Switch............8W-40-6
Fuel Gauge.........................8W-40-6
Fuel Pump Module...................8W-40-6
Fuse 9 (FB).........................8W-40-2
Fuse 11 (FB)........................8W-40-6
Fuse 13 (PDC).......................8W-40-3
Fuse Block........................8W-40-2, 6
G101..............................8W-40-5
G204..............................8W-40-6
Headlamp Dimmer And Optical
Horn Switch......................8W-40-2
Headlamp Switch..................8W-40-2, 3
High Beam Indicator Lamp.............8W-40-2
Instrument Cluster...........8W-40-2, 3, 4, 5, 6
Key-In Switch.......................8W-40-3Component Page
Left Front Door Jamb Switch...........8W-40-3
Left Park/Turn Signal Lamp............8W-40-4
Left Repeater Lamp..................8W-40-4
Left Turn Indicator Lamp..............8W-40-4
Low Oil Pressure Lamp...............8W-40-6
Park Brake Switch...................8W-40-5
Power Distribution Center.............8W-40-3
Powertrain Control Module.........8W-40-3, 5, 6
Right Park/Turn Signal Lamp...........8W-40-4
Right Repeater Lamp.................8W-40-4
Right Turn Indicator Lamp.............8W-40-4
S107..............................8W-40-5
S112 ..............................8W-40-4
S116 ..............................8W-40-4
S127..............................8W-40-5
S201..............................8W-40-6
S203..............................8W-40-3
S207..............................8W-40-4
S208..............................8W-40-5
S209..............................8W-40-2
S210..............................8W-40-2
S212..............................8W-40-4
Seat Belt Warning Lamp...............8W-40-5
Turn Signal/Hazard Switch.............8W-40-4
Vehicle Speed Sensor..................8W-40-3
8W - 40 - 2 8W - 40 INSTRUMENT CLUSTERPL
Page 98 of 256
Downloaded from www.Manualslib.com manuals search engine ST-RUN A21
FUEL
LEVEL
SENSOR
SIGNAL
INSTRUMENT
CLUSTER
G5
20
DB/WT
G20
22
VT/YL
G20
20
VT/YL
G20
20
VT/YL
G4
20
DB
G4
20
DB
Z3
16
BK/OR
Z3
14
BK/OR
G6
22
GY
G6
20
GY
G6
18
GY
S201
SWITCH PRESSURE
OIL
ENGINE
BLOCK
FUSE
G4
20
DB
G204
8C161
4C103
1C28C1
6C230
3C160
23
10C25C1
1
10
31
POWERTRAIN
CONTROL
MODULE
FUEL
PUMP
MODULE SENSOR TEMPERATURE
COOLANT
ENGINE
3G4
18
DB
C1609
C10311
BK/PK20 G3
BK/PK22 G3
BK/PK20 G3
MODULE CONTROL
POWERTRAIN
8
3C2
CHECK
ENGINE
LAMP
DRIVER
C
6
C160
7C103
4C2
5A FUSE
11
SENSOR
SIGNAL
ENGINE
COOLANT
TEMPERATURE
GAUGELAMP ENGINE
CHECK
FUEL
GAUGE
LAMP PRESSURE
OIL
LOW FUEL
TANK
SENDING
UNIT
DB/WT20 G5
6
NO
CONNECTIONG4
20
DB
7C105
C2
C2
(8W-15-7)(8W-11-2)
(8W-15-7)(8W-30-10)
(8W-30-10) (8W-30-7)
(8W-30-11) (8W-11-10)(8W-10-12)
8W - 40 - 6 8W-40 INSTRUMENT CLUSTERPL-RHD
978W-1PLR04005
Page 99 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-40 INSTRUMENT CLUSTER
INDEX
page page
DESCRIPTION AND OPERATION
AIRBAG WARNING LAMP.................. 8
ANTI-LOCK WARNING LAMP............... 9
BRAKE WARNING INDICATOR LAMP......... 8
CHARGE INDICATOR LAMP................ 8
ENGINE COOLANT TEMPERATURE GAUGE . . . 7
FUEL GAUGE........................... 7
HEADLAMP ON CHIME.................... 8
HELPFUL INFORMATION.................. 9
HIGH BEAM INDICATOR LAMP.............. 8
INSTRUMENT CLUSTER.................. 7KEY-IN CHIME.......................... 8
LOW FUEL LAMP........................ 8
LOW OIL PRESSURE LAMP................ 8
ODOMETER............................ 8
RIGHT AND LEFT TURN
SIGNAL INDICATORS................... 8
SEAT BELT WARNING INDICATOR........... 8
SERVICE ENGINE SOON LAMP............. 8
SPEEDOMETER......................... 7
TACHOMETER.......................... 7
DESCRIPTION AND OPERATION
INSTRUMENT CLUSTER
The Instrument Cluster, located on the right side
of the instrument panel, provides the operator with
gauges and warning lamps relating to vehicle opera-
tion. All gauges in the standard and optional cluster
are magnetic type and logic driven.
Battery voltage for the clusters warning lamps and
gauges is provided on the G5 circuit. This circuit con-
nects from the fuse block and is protected bya5amp
fuse located in cavity 11. The cluster is powered only
when the ignition switch is in the START or RUN
position. The cluster is also powered on initial driv-
er's door opening.
Illumination lamps, internal to the cluster, receive
battery voltage on the E2 circuit from the 4 amp fuse
located in cavity 12 of the fuse block. This circuit is
HOT only when the headlamp switch is in the ON
position. Grounding for the cluster is provided on the
Z3 circuit and terminates at the instrument panel
left center support.
The M1 circuit also feeds the cluster through a 10
amp fuse in the Power Distribution Center (PDC).
This fuse is HOT at all times and also used to power
the underhood lamp, and the interior lamps. The
fuse is also lifted OPEN during vehicle shipping to
reduce battery draw.
SPEEDOMETER
The speedometer and odometer receive their infor-
mation on the G7 circuit from the Vehicle Speed Sen-
sor (VSS) on manual and 3±spd automatic
transmission applications. The G7 circuit also pro-
vides a signal to the Powertrain Control Module
(PCM).Logic internal to the instrument cluster adjusts the
position of the gauge pointer to the correct vehicle
speed using the signal on the G7 circuit.
TACHOMETER
The tachometer is connected to the Powertrain
Control Module (PCM) on the G21 circuit. It uses
solid state circuity to decode the ignition pulses
received from the PCM to adjust the gauge pointer to
the proper position.
ENGINE COOLANT TEMPERATURE GAUGE
The temperature gauge is connected to the engine
coolant temperature sensor on the G20 circuit. The
engine coolant temperature sensor for the gauge is a
combination unit. One side of the unit is used for the
Powertrain Control Module (PCM) and the other side
for the cluster. The sending unit is case grounded to
the engine.
The logic driven gauge moves in response to the
measured resistance of the engine coolant tempera-
ture sending unit.
FUEL GAUGE
The fuel level gauge is connected to the fuel pump
module on the G4 circuit. The fuel pump module con-
tains the fuel pump and a variable resistor for the
gauge. Grounding for the fuel pump module is pro-
vided on the Z2 circuit and terminates at the left
rear wheel house.
The logic driven gauge moves in response to the
measured resistance of the fuel tank sending unit.
The fuel level sensor contains a variable resistor.
As the position of the float arm on the level sensor
changes, the resistor changes the current flow
through the fuel gauge circuit. A change in current
flow alters the magnetic field in the fuel gauge which
changes the pointer position.
PL8W - 40 INSTRUMENT CLUSTER 8W - 40 - 7