oil level DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1997, Model line: NEON, Model: DODGE NEON 1997 1.GPages: 256, PDF Size: 2.99 MB
Page 15 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-02 COMPONENT INDEX
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION.......................................................... 3
Component Page
A/C Compressor Clutch.................8W-42
A/C Compressor Clutch Relay............8W-42
A/C Cycling Switch....................8W-42
A/C Heater Blower Motor................8W-42
A/C Heater Control Switch...............8W-42
A/C High Pressure Switch...............8W-42
A/C Low Pressure Switch................8W-42
ABS Hydraulic Modulator...............8W-35
ABS Pump Motor......................8W-35
ABS Pump Motor Relay.................8W-35
ABS Relay Box........................8W-35
ABS System Relay.....................8W-35
ABS Warning Lamp....................8W-35
Airbag Control Module..................8W-43
Airbag Impact Sensors..................8W-43
Airbag Warning Lamp..................8W-40
Antenna.............................8W-47
Anti-Lock Warning Lamp................8W-40
Ash Receiver Lamp....................8W-44
Automatic Shut Down Relay.............8W-30
Back-Up Lamp Switch..................8W-51
Back-Up Lamps.......................8W-51
Battery..............................8W-20
Battery Temperature Sensor.............8W-30
Blower Motor Resistor Block.............8W-42
Brake Warning Lamp...................8W-40
Brake Warning Lamp Switch.............8W-40
Camshaft Position (CMP) Sensor..........8W-30
Capacitor.........................8W-10, 20
Charge Indicator Lamp.................8W-40
Check Engine Lamp....................8W-40
Cigar Lighter Relay....................8W-41
Cigar Lighter/Power Outlet..............8W-41
Circuit Breaker.....................8W-11,62
Circuit Breaker (FB)...................8W-11
Clockspring..........................8W-41
Cluster Illumination Lamps..............8W-40
Clutch Pedal Position Switch..........8W-10, 21
Combination Flasher...................8W-52
Controller Anti-Lock Brake..............8W-35
Crankshaft Position (CKP) Sensor.........8W-30
Data Link Connector...................8W-30
Diode............................8W-15, 42
Dome Lamp..........................8W-44Component Page
Door Ajar Switches.....................8W-44
Door Jamb Switches....................8W-40
Door Lock Motors......................8W-61
Door Lock Switches....................8W-61
Door Speakers........................8W-47
Driver Side Airbag.....................8W-43
Duty Cycle Evap/Purge Solenoid..........8W-30
EGR Transducer Solenoid...............8W-30
Engine Coolant Temperature (ECT) Sensor . . 8W-30
Engine Coolant Temperature Gauge.......8W-40
Engine Oil Pressure Switch..............8W-40
Engine Starter Motor...................8W-21
Engine Starter Motor Relay..............8W-21
Fog Lamp Relay....................8W-50, 51
Fog Lamps........................8W-50, 51
Front Fog Lamp Switch.................8W-50
Fuel Gauge...........................8W-40
Fuel Injectors.........................8W-30
Fuel Pump Module.....................8W-30
Fuel Pump Relay......................8W-30
Fuse Block...........................8W-11
Fuses (FB)...........................8W-11
Fuses (PDC)..........................8W-10
Fusible Link.......................8W-20, 21
Generator............................8W-20
Glove Box Lamp And Switch.............8W-44
Ground Distribution....................8W-15
Headlamp Dimmer And Optical
Horn Switch........................8W-50
Headlamp Leveling Motors..............8W-50
Headlamp Leveling Switch...............8W-50
Headlamp Switch......................8W-50
Headlamps...........................8W-50
Heated Oxygen Sensors.................8W-30
High Beam Indicator Lamp..............8W-40
Horn Relay...........................8W-41
Horn Switches........................8W-41
Horns...............................8W-41
IAT/MAP Sensor......................8W-30
Idle Air Control (IAC) Motor.............8W-30
Ignition Coil Pack.....................8W-30
Ignition Switch........................8W-10
Immobilizer Engine Sensor..............8W-30
Immobilizer Sensor....................8W-30
PL8W - 02 COMPONENT INDEX 8W - 02 - 1
Page 83 of 256
Downloaded from www.Manualslib.com manuals search engine ²Circuit K59 connects to cavity 58 of the PCM
connector.
²Circuit K60 connects to cavity 49 of the PCM
connector.
POWER STEERING PRESSURE SWITCH
The power steering pressure switch opens and
closes circuit K10 between the Powertrain Control
Module (PCM) and ground. Circuit K10 connects to
cavity 45 of the PCM connector.
Circuit Z12 provides ground for the power steering
pressure switch. The grounding point for circuit Z12
is the left side of the radiator closure panel.
TORQUE CONVERTER CLUTCH SOLENOID (TCC)
The Powertrain Control Module (PCM) operates
the TCC solenoid by providing a ground path on cir-
cuit K54. Circuit K54 connects to PCM cavity 79.
Circuit F12 supplies battery voltage to the TCC
solenoid. Circuit F12 connects to a bus bar in the
fuse block fed by circuit A21. A 15 amp fuse in the
fuse block, cavity 10, protects circuit F12. Circuit F12
connects to cavity 20 of the PCM connector.
HELPFUL INFORMATION
Circuit F12 splices to feed the ABS control module,
PCM, EGR solenoid, leak detection pump, and the
duty cycle EVAP/Purge solenoid. The F12 circuit also
connects to a bus bar in the PDC that supplies volt-
age to the coil side of radiator fan relay, A/C clutch
relay, and fuel pump relay.
In the RUN or START position, the ignition switch
connects circuit A1 from the fuse block and circuit
A21. Circuit A1 connects to battery voltage and is
protected by a 30 amp fuse in the PDC.
DUTY CYCLE EVAP/PURGE SOLENOID
Circuit F12 supplies battery voltage to the Duty
Cycle EVAP/Purge solenoid. The Powertrain Control
Module (PCM) switches ground path for the solenoid
ON and OFF through circuit K52.
Circuit F12 connects to a bus bar in the fuse block
fed by circuit A21. A 15 amp fuse in the fuse block,
cavity 10, protects circuit F12. Circuit F12 also con-
nects to cavity 20 of the PCM connector.
Circuit K52 connects to cavity 68 of the PCM, and
cavity 1 of the solenoid connector.
HELPFUL INFORMATION
Circuit F12 splices to feed the ABS control module,
PCM, EET solenoid, leak detection pump, and the
TCC solenoid. The F12 circuit also connects to a bus
bar in the PDC that supplies voltage to the coil side
of radiator fan relays, A/C clutch relay, and fuel
pump relay.
In the START or RUN position, the ignition switch
connects circuit A1 from the fuse block and circuitA21. Circuit A1 connects to battery voltage and is
protected by a 30 amp fuse in the PDC.
EGR TRANSDUCER (EET) SOLENOID
Circuit F12 supplies battery voltage to the EET
solenoid. The Powertrain Control Module (PCM)
switches ground path for the solenoid ON and OFF
through circuit K35.
Circuit F12 connects to a bus bar in the fuse block
fed by circuit A21. A 15 amp fuse in the fuse block,
cavity 10, protects circuit F12. Circuit F12 also con-
nects to cavity 20 of the PCM.
Circuit K35 connects to cavity 40 of the PCM con-
nector.
HELPFUL INFORMATION
Circuit F12 splices to feed the ABS control module,
PCM, Duty Cycle EVAP/Purge solenoid, leak detec-
tion pump, and the TCC solenoid. The F12 circuit
also connects to a bus bar in the PDC that supplies
voltage to the coil side of radiator fan relays, A/C
clutch relay, and fuel pump relay.
In the START or RUN position, the ignition switch
connects circuit A1 from the fuse block and circuit
A21. Circuit A1 connects to battery voltage and is
protected by a 30 amp fuse in the PDC.
LOW FUEL DETECT INPUT
Circuit G4 provides an input to the Powertrain Con-
trol Module (PCM) indicating fuel tank level. This cir-
cuit connects to cavity 23 of the PCM connector.
The G4 circuit is also used for the fuel gauge
located in the instrument cluster. For operation of
the fuel gauge, refer to section 8W-40.
PARK/NEUTRAL POSITION SWITCH INPUT (3±SPD
TRANSMISSION)
On vehicles equipped with the 3±spd automatic
transmission the park/neutral switch provides an
input to the Powertrain Control Module (PCM).
When CLOSED, the park/neutral position switch
provides a ground path on circuit T41 for the coil
side of the engine starter motor relay. The case
grounded switch provides ground for circuit T41.
Circuit A41 from the ignition switch provides bat-
tery voltage to the coil side of the relay.
Circuit T41 splices to cavity 76 of the PCM. The
park/neutral position switch provides an input to the
Powertrain Control Module (PCM).
HELPFUL INFORMATION
In the START position, the ignition switch connects
circuit A1 from the Power Distribution Center (PDC)
to circuit A41. A 30 amp fuse protects circuits A1 and
A41.
PL8W - 30 FUEL/IGNITION SYSTEMS 8W - 30 - 19
DESCRIPTION AND OPERATION (Continued)
Page 98 of 256
Downloaded from www.Manualslib.com manuals search engine ST-RUN A21
FUEL
LEVEL
SENSOR
SIGNAL
INSTRUMENT
CLUSTER
G5
20
DB/WT
G20
22
VT/YL
G20
20
VT/YL
G20
20
VT/YL
G4
20
DB
G4
20
DB
Z3
16
BK/OR
Z3
14
BK/OR
G6
22
GY
G6
20
GY
G6
18
GY
S201
SWITCH PRESSURE
OIL
ENGINE
BLOCK
FUSE
G4
20
DB
G204
8C161
4C103
1C28C1
6C230
3C160
23
10C25C1
1
10
31
POWERTRAIN
CONTROL
MODULE
FUEL
PUMP
MODULE SENSOR TEMPERATURE
COOLANT
ENGINE
3G4
18
DB
C1609
C10311
BK/PK20 G3
BK/PK22 G3
BK/PK20 G3
MODULE CONTROL
POWERTRAIN
8
3C2
CHECK
ENGINE
LAMP
DRIVER
C
6
C160
7C103
4C2
5A FUSE
11
SENSOR
SIGNAL
ENGINE
COOLANT
TEMPERATURE
GAUGELAMP ENGINE
CHECK
FUEL
GAUGE
LAMP PRESSURE
OIL
LOW FUEL
TANK
SENDING
UNIT
DB/WT20 G5
6
NO
CONNECTIONG4
20
DB
7C105
C2
C2
(8W-15-7)(8W-11-2)
(8W-15-7)(8W-30-10)
(8W-30-10) (8W-30-7)
(8W-30-11) (8W-11-10)(8W-10-12)
8W - 40 - 6 8W-40 INSTRUMENT CLUSTERPL-RHD
978W-1PLR04005
Page 99 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-40 INSTRUMENT CLUSTER
INDEX
page page
DESCRIPTION AND OPERATION
AIRBAG WARNING LAMP.................. 8
ANTI-LOCK WARNING LAMP............... 9
BRAKE WARNING INDICATOR LAMP......... 8
CHARGE INDICATOR LAMP................ 8
ENGINE COOLANT TEMPERATURE GAUGE . . . 7
FUEL GAUGE........................... 7
HEADLAMP ON CHIME.................... 8
HELPFUL INFORMATION.................. 9
HIGH BEAM INDICATOR LAMP.............. 8
INSTRUMENT CLUSTER.................. 7KEY-IN CHIME.......................... 8
LOW FUEL LAMP........................ 8
LOW OIL PRESSURE LAMP................ 8
ODOMETER............................ 8
RIGHT AND LEFT TURN
SIGNAL INDICATORS................... 8
SEAT BELT WARNING INDICATOR........... 8
SERVICE ENGINE SOON LAMP............. 8
SPEEDOMETER......................... 7
TACHOMETER.......................... 7
DESCRIPTION AND OPERATION
INSTRUMENT CLUSTER
The Instrument Cluster, located on the right side
of the instrument panel, provides the operator with
gauges and warning lamps relating to vehicle opera-
tion. All gauges in the standard and optional cluster
are magnetic type and logic driven.
Battery voltage for the clusters warning lamps and
gauges is provided on the G5 circuit. This circuit con-
nects from the fuse block and is protected bya5amp
fuse located in cavity 11. The cluster is powered only
when the ignition switch is in the START or RUN
position. The cluster is also powered on initial driv-
er's door opening.
Illumination lamps, internal to the cluster, receive
battery voltage on the E2 circuit from the 4 amp fuse
located in cavity 12 of the fuse block. This circuit is
HOT only when the headlamp switch is in the ON
position. Grounding for the cluster is provided on the
Z3 circuit and terminates at the instrument panel
left center support.
The M1 circuit also feeds the cluster through a 10
amp fuse in the Power Distribution Center (PDC).
This fuse is HOT at all times and also used to power
the underhood lamp, and the interior lamps. The
fuse is also lifted OPEN during vehicle shipping to
reduce battery draw.
SPEEDOMETER
The speedometer and odometer receive their infor-
mation on the G7 circuit from the Vehicle Speed Sen-
sor (VSS) on manual and 3±spd automatic
transmission applications. The G7 circuit also pro-
vides a signal to the Powertrain Control Module
(PCM).Logic internal to the instrument cluster adjusts the
position of the gauge pointer to the correct vehicle
speed using the signal on the G7 circuit.
TACHOMETER
The tachometer is connected to the Powertrain
Control Module (PCM) on the G21 circuit. It uses
solid state circuity to decode the ignition pulses
received from the PCM to adjust the gauge pointer to
the proper position.
ENGINE COOLANT TEMPERATURE GAUGE
The temperature gauge is connected to the engine
coolant temperature sensor on the G20 circuit. The
engine coolant temperature sensor for the gauge is a
combination unit. One side of the unit is used for the
Powertrain Control Module (PCM) and the other side
for the cluster. The sending unit is case grounded to
the engine.
The logic driven gauge moves in response to the
measured resistance of the engine coolant tempera-
ture sending unit.
FUEL GAUGE
The fuel level gauge is connected to the fuel pump
module on the G4 circuit. The fuel pump module con-
tains the fuel pump and a variable resistor for the
gauge. Grounding for the fuel pump module is pro-
vided on the Z2 circuit and terminates at the left
rear wheel house.
The logic driven gauge moves in response to the
measured resistance of the fuel tank sending unit.
The fuel level sensor contains a variable resistor.
As the position of the float arm on the level sensor
changes, the resistor changes the current flow
through the fuel gauge circuit. A change in current
flow alters the magnetic field in the fuel gauge which
changes the pointer position.
PL8W - 40 INSTRUMENT CLUSTER 8W - 40 - 7
Page 100 of 256
Downloaded from www.Manualslib.com manuals search engine ODOMETER
The speedometer and odometer receive their infor-
mation on the G7 circuit from the Vehicle Speed Sen-
sor (VSS) on vehicles equipped with the manual or
3±spd automatic transmission. This circuit also pro-
vides a signal to the Powertrain Control Module
(PCM).
Logic internal to the cluster steps the odometer at
a high rate to indicate the proper mileage.
SERVICE ENGINE SOON LAMP
The Service Engine Soon lamp illuminates when
the ignition switch is in the ON position and prior to
starting the vehicle. The lamp will turn off after the
vehicle is started.
If while the vehicle is running a problem is
detected in the engine control system the lamp is
illuminated. This is accomplished by the Powertrain
Control Module (PCM) grounding the G3 circuit.
SEAT BELT WARNING INDICATOR
The fasten seat belt indicator is used with the
warning chime to indicate to the operator to fasten
the seat belt. There is a switch located in the drivers
side B-pillar that is normally OPEN with the seat
belt buckled.
If the seat belt is not buckled the switch CLOSES
and a ground path is completed from the G10 circuit
to the Z1 circuit. This will illuminate the lamp in the
instrument cluster.
When the ignition switch is moved to the START
position the lamp will illuminate. Logic internal to
the instrument cluster determines the length of time.
LOW FUEL LAMP
The low fuel lamp is used to indicate to the opera-
tor that the fuel level is below a predetermined level.
This lamp is logic driven by the instrument cluster.
When the instrument cluster determines a low fuel
condition based on an input from the fuel tank gauge
level sending unit (circuit G4) it illuminates the
lamp.
HEADLAMP ON CHIME
The headlamp ON chime is used to indicate to the
operator that the headlamps or parking lamps are
ON when the drivers door is OPEN. If the lamps are
ON and the drivers door is opened, a ground path is
completed from the G26 circuit at the cluster,
through the headlamp switch, to the G16 circuit and
ending at the door ajar switch. The door ajar switch
is case grounded.
KEY-IN CHIME
The key-in chime is used to indicate to the opera-
tor that the key is in the ignition with the driversdoor OPEN. If the key is in the ignition and the driv-
ers door is OPEN, a ground path is completed from
the G26 circuit at the cluster, through the CLOSED
key-in switch, to the G16 circuit and terminating at
the door ajar switch which is case grounded.
CHARGE INDICATOR LAMP
The Charge Indicator lamp is used to alert the
operator that the charging system voltage has fallen
below the normal operating range. This circuit is con-
trolled by the Powertrain Control Module (PCM).
When the PCM determines a problem, it grounds the
G12 circuit.
AIRBAG WARNING LAMP
The Airbag Warning lamp is used to alert the oper-
ator of a problem with the Airbag system. The lamp
is illuminated when the Airbag Control Module
(ACM) grounds the R41 circuit. Refer to the appro-
priate section of the Service Manual or Diagnostic
Test Procedures Manual to diagnosis this system.
LOW OIL PRESSURE LAMP
The low oil pressure lamp is used to indicate to the
operator that the engine oil pressure has dropped
below a predetermined pressure. Power for the lamp
is provided on the G5 circuit which also powers the
other warning lamps.
When the oil pressure is low the normally OPEN
oil pressure switch CLOSES completing a path to
ground on circuit G6. The oil pressure switch is case
grounded to the engine block.
HIGH BEAM INDICATOR LAMP
The High Beam Indicator Lamp is used to indicate
to the operator that the high beam headlamps are
ON. Power is supplied to the cluster on the L3 cir-
cuit. Ground is provided on the Z3 circuit.
Circuit L3 connects from the headlamp dimmer
switch to the instrument cluster.
RIGHT AND LEFT TURN SIGNAL INDICATORS
These lamps are used to indicate to the operator
which turn signal is ON. Power for the lamps comes
from the turn signal switch. The L60 circuit is for the
right turn indicator, and the L61 circuit is used for
the left turn signal indicator. Ground for the circuits
is provided on the Z3 circuit.
BRAKE WARNING INDICATOR LAMP
The Brake Warning Indicator lamp is used to alert
the operator of a problem with the vehicles braking
system. The lamp illuminates when the ignition
switch is turned to START position to perform a self
check.
8W - 40 - 8 8W - 40 INSTRUMENT CLUSTERPL
DESCRIPTION AND OPERATION (Continued)
Page 144 of 256
Downloaded from www.Manualslib.com manuals search engine Circuit L2 connects to the multi- function switch and
feeds the L4 circuit (for low beam operation). The L4
circuit connects to a bus bar in the fuse block. Cir-
cuits L43 and L44 connect to the bus bar in fuse
block and power the low beam headlamps. Circuit
L43 supplies voltage to the left headlamp. Circuit
L44 supplies voltage to the right headlamp. Both the
L43 and L44 circuits have separate 10 amp fuses
located in fuse block. Fuse 17 protects circuit L43,
and fuse 18 protects circuit L44.
When the operator selects high beam operation
with the turn signal stalk of the multi-function
switch, circuit L2 connects to the L3 Circuit L3 pow-
ers high beam operation.
HEADLAMP GROUND
Although circuit Z1 provides ground for the right
and left headlamps it has different termination
points for both. For the right headlamp the Z1 circuit
terminates at the right inner fender shield. For the
left headlamp the Z1 circuit terminates at the left
side of the radiator closure panel.
HELPFUL INFORMATION
²Check for a blown fuse in cavity 17 for L43 and
cavity 18 for L44.
²Check the 40 amp fuse located in the PDC.
²The headlamp switch has a 24 amp internal cir-
cuit breaker.
²For the left front parking lamp, turn signal, side
marker lamp and left headlamp, the Z1 circuit
grounding point is the left side of the radiator closure
panel.
²For the right front parking lamp, turn signal,
side marker lamp and right headlamp, the Z1 circuit
grounding point is in the right fender side shield.
HEADLAMP LEVELING MOTORS
The headlamp leveling system used in this vehicle
uses a variable position switch located in the instru-
ment panel along with headlamp leveling motors
located at the headlamps.
Power for the switch and the leveling motors is
supplied on circuit L43. This circuit is HOT when the
headlamp switch is in the ON position and the oper-
ator has selected LOW beam operation. In addition,circuit L43 is protected by a 10 amp fuse located in
the fuse block and is the feed for the left LOW beam
headlamp.
Ground for the switch is supplied on circuit Z1.
When the operator moves the switch, power is sup-
plied on circuit L13 from the switch to the headlamp
leveling motors. Ground for the leveling motors is
supplied on circuit Z1 and has the same termination
point as the respective headlamps.
The headlamp leveling switch also has a lamp
located in it for night illumination. Power for the
lamp is supplied on circuit E2. The E2 circuit is HOT
when the operator has turned the headlamp switch
to the PARK or ON position. The E2 circuit is pro-
tected by a 4 amp fuse located in the fuse block.
FOG LAMPS (FRONT)
The fog lamp system in this vehicle uses a switch
located in the instrument panel along with a relay
located in the Power Distribution Center (PDC).
Power for the switch is supplied on circuit L7. This
circuit is the feed for the front and rear parking
lamps and is HOT when the headlamp switch is in
the PARK position.
Power for the contact side of the relay is supplied
on circuit F61. This circuit is HOT at all times and
protected by a 20 amp fuse in the PDC. Ground for
the coil side of the relay is supplied in circuit Z1.
When the operator turns the lamps ON by closing
the switch, power flows on circuit L7 through the
switch to circuit L35. Circuit L35 connects from the
switch to the coil side of the fog lamp relay. With this
input the contacts in the fog lamp relay CLOSE con-
necting circuits F61 and L39.
Circuit L39 connects from the relay to the fog
lamps. Ground for the lamps is supplied on circuit
Z1.
HELPFUL INFORMATION
²Check the 20 amp fuse located in the PDC for
the fog lamps
²Check the lamp filament
²Check the grounding points for the lamps,
switch and relay
8W - 50 - 8 8W - 50 FRONT LIGHTINGPL
DESCRIPTION AND OPERATION (Continued)
Page 189 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-80 CONNECTOR PIN-OUTS
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
Component Page
A/C Compressor Clutch................8W-80-4
A/C Cycling switch...................8W-80-4
A/C-Heater Blower Motor..............8W-80-4
A/C-Heater Control Switch.............8W-80-4
A/C High Pressure Switch..............8W-80-4
A/C Low Ptressure Switch..............8W-80-5
ABS Hydraulic Modulator..............8W-80-5
ABS Relay Box......................8W-80-5
Airbag Control Module................8W-80-5
Ash Receiver lamp...................8W-80-6
Back-Up Lamp Switch (MTX)...........8W-80-6
Battery Temperature Sensor............8W-80-6
Blower Motor Resister Block............8W-80-6
Brake Warning Lamp Switch...........8W-80-6
C101..............................8W-80-7
C102..............................8W-80-7
C103..............................8W-80-7
C105..............................8W-80-8
C108..............................8W-80-8
C160..............................8W-80-8
C161..............................8W-80-8
C203..............................8W-80-9
C205..............................8W-80-9
C206..............................8W-80-9
C225..............................8W-80-9
C230.............................8W-80-10
C231.............................8W-80-10
C241.............................8W-80-10
C301.............................8W-80-11
C303.............................8W-80-11
C309.............................8W-80-11
C315.............................8W-80-11
C323.............................8W-80-11
C324.............................8W-80-11
C325.............................8W-80-12
C340.............................8W-80-12
C341.............................8W-80-12
Camshaft Position Sensor.............8W-80-12
Clockspring........................8W-80-12
Clutch Pedal Position Switch (MTX).....8W-80-12
Controller Anti-Lock Brake............8W-80-13
Crankshaft Position Sensor............8W-80-14
Data Link Connector.................8W-80-14
Dome Lamp........................8W-80-14
Downstream Heated Oxygen Sensor.....8W-80-15Component Page
Driver Side Airbag..................8W-80-15
Duty Cycle Evap/Purge Solenoid........8W-80-15
EGR Transducer solenoid.............8W-80-15
Engine Coolant Temperature
Sensor (ECT).....................8W-80-15
Engine Oil Pressure Switch............8W-80-16
Front Fog Lamp Switch...............8W-80-16
Fuel Injector No.1...................8W-80-16
Fuel Injector No.2...................8W-80-16
Fuel Injector No.3...................8W-80-16
Fuel Injector No.4...................8W-80-16
Fuel Pump Module..................8W-80-17
Generator.........................8W-80-17
Glove Box Lamp and Switch...........8W-80-17
Headlamp Dimmer and Optical
Horn Switch.....................8W-80-17
Headlamp Leveling Switch............8W-80-17
Headlamp Switch...................8W-80-17
Horn No.1.........................8W-80-18
Horn No.2.........................8W-80-18
(IAT/Map) Sensor...................8W-80-18
Idle Air Control Motor (IAC)...........8W-80-18
Ignition Coil Pack...................8W-80-18
Ignition Switch.....................8W-80-19
Immobilizer Engine Sensor............8W-80-19
Immobilizer Sensor..................8W-80-19
Instument Cluster - C1...............8W-80-19
Instument Cluster - C2...............8W-80-19
Intermittent Wipe/Wash Switch........8W-80-20
Key-In Switch......................8W-80-20
Knock Sensor......................8W-80-20
Left Airbag Impact Sensor.............8W-80-20
Left Back-Up Lamp..................8W-80-20
Left Door Lock Switch................8W-80-21
Left Door Window Motor..............8W-80-21
Left Fog Lamp......................8W-80-21
Left Front Door Lock Motor...........8W-80-21
Left Front Door Speaker..............8W-80-21
Left Front Wheel Speed Sensor.........8W-80-22
Left Headlamp.....................8W-80-22
Left Headlamp Leveling Motor.........8W-80-22
Left Instrument Panel Speaker
(Premium).......................8W-80-22
Left License Lamp...................8W-80-22
Left Park/Turn Signal Lamp...........8W-80-22
8W - 80 - 2 8W - 80 CONNECTOR PIN-OUTSPL
Page 207 of 256
Downloaded from www.Manualslib.com manuals search engine 978W-1
8W - 80 - 19 PL-RHD 8W-80 CONNECTOR PIN-OUTS
PLR08019
BLACK
51
10 6
IGNITION
SWITCH
CAV CIRCUIT FUNCTION
1 Z1 22BK GROUND
2 G9 22GY/BK RED BRAKE WARNING LAMP DRIVER
3 A2 12PK/BK FUSED B(+)
4 A22 12BK/OR IGNITION SWITCH OUTPUT (RUN)
5Ð Ð
6Ð Ð
7 A1 14RD FUSED (B+)
8 A31 14BK/WT IGNITION SWITCH OUTPUT (ACC/RUN)
9 A21 14DB IGNITION SWITCH OUTPUT (RUN/START)
10 A41 14YL/BK IGNITION SWITCH OUTPUT (START)
CAV CIRCUIT FUNCTION
1 K241 20GY/BK IMMOBILIZER SENSOR
2 K240 20GY IMMOBILIZER SENSOR
IMMOBILIZER
ENGINE SENSOR
CAV CIRCUIT FUNCTION
1 K241 20GY/BK IMMOBILIZER ENGINE SENSOR
2 K4 20BK/LB SENSOR GROUND
3K7 20OR 8 VOLT SUPPLYK7 20OR 8 VOLT SUPPLY
4 K240 GY IMMOBILIZER ENGINE SENSORIMMOBILIZER
SENSOR
CAV CIRCUIT FUNCTION
1Ð Ð
2 L3 16RD/OR DIMMER SWITCH HIGH BEAM OUTPUT
3 L60 22TN RIGHT TURN SIGNAL
4 G10 20LG/RD SEAT BELT SWITCH SENSE
5 G5 20DB/WT FUSED IGNITION SWITCH OUTPUT (RUN/START)
6 M1 22PK FUSED B(+)
7 G21 22GY/LB TACHOMETER SIGNAL
8 Z3 16BK/OR GROUND
9 R41 18BK/TN AIRBAG WARNING LAMP DRIVER
10 G7 22WT/OR VEHICLE SPEED SENSOR SIGNAL
BLACK
5 1
10 6
INSTRUMENT CLUSTER Ð C1
CAV CIRCUIT FUNCTION
1 G6 22GY OIL PRESSURE SWITCH SENSE
2 G19 22LG/OR ABS WARNING LAMP DRIVER
3 G3 22BK/PK CHECK ENGINE LAMP DRIVER
4 G20 22VT/YL ECT GAUGE SENSOR SIGNAL
5 G26 20LB KEY-IN IGNITION SWITCH SENSE
6 G9 22GY/BK RED BRAKE WARNING LAMP DRIVER
7 G12 22TN/BK GENERATOR LAMP DRIVER
8 L61 22LG LEFT TURN SIGNAL
9 E2 22OR PANEL LAMPS DRIVER
10 G4 20DB FUEL LEVEL SENSOR SIGNAL
BLACK
5 1
10 6
INSTRUMENT CLUSTER Ð C2
1 2
BLACK
12
34
BLACK
GRAY
NATURAL
12
34
Page 215 of 256
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8W - 80 - 27 PL-RHD 8W-80 CONNECTOR PIN-OUTS
PLR08027
CAV CIRCUIT FUNCTION
61 K6 20VT/WT 5 VOLT SUPPLY
62 K29 20WT/PK STOP LAMP SWITCH SENSE
63 Ð Ð
64 C28 18DB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
65 D21 20PK SCI TRANSMIT
66 G7 20WT/OR VEHICLE SPEED SENSOR SIGNAL
67 K51 18DB/YL AUTOMATIC SHUT DOWN RELAY CONTROL
68 K52 20PK/BK DUTY CYCLE EVAP/PURGE SOLENOID CONTROL
69 Ð Ð
70 Ð Ð
71 Z2 18BK/OR Ð
72 K107 18OR VAPOR CANISTER PUMP SWITCH DRIVER
73 G21 20GY/LB TACHOMETER SIGNAL
74 K31 18BR FUEL PUMP RELAY CONTROL
75 D20 20LG SCI RECEIVE
76 Ð **Ð
76 T41 20BR/YLllPARK/NEUTRAL POSITION SWITCH SENSE
77 K106 18WT/LG VAPOR CANISTER SOLENOID DRIVER
78 Ð Ð
79 Ð **Ð
79 K54 20OR/BKllTORQUE CONVERTOR CLUTCH SOLENOID CONTROL
80 Ð Ð
(CONTINUED)
*2.0L (SOHC) ENGINEl2.0L (DOHC) ENGINE
**MTXllATX
CAV CIRCUIT FUNCTION
1Ð Ð
2 K19 18BK/GY IGNITION COIL NO. 1, 3 DRIVER
3 K17 18DB/TN IGNITION COIL NO. 2, 4 DRIVER
4 K20 18DG GENERATOR FIELD DRIVER
5 V32 20YL/RD SPEED CONTROL FEED
6 A142 18DG/OR AUTOMATIC SHUT DOWN RELAY OUTPUT
7 K13 18YL/WT INJECTOR NO. 3 DRIVER
8 G3 20BK/PK CHECK ENGINE LAMP DRIVER
9Ð Ð
10 Z12 18BK/TN GROUND
11 Ð Ð
12 Ð Ð
13 K11 18WT/DB INJECTOR NO. 1 DRIVER
14 Ð Ð
15 Ð Ð
16 K14 18LB/BR INJECTOR NO. 4 DRIVER
17 K12 18TN INJECTOR NO. 2 DRIVER
18 K173 20LG RAD FAN PULSE CONTROL
19 Ð Ð
20 F12 18DB/WT FUSED IGNITION SWITCH OUTPUT (RUN/START)
21 Ð Ð
22 Ð Ð
23 G4 20DB FUEL LEVEL SENSOR SIGNAL
24 K42 20BK/LGlKNOCK SENSOR SIGNAL
24 K42 20DB/LG
*KNOCK SENSOR SIGNAL
31 40
21 30
11 20
110
POWERTRAIN CONTROL
MODULE Ð C2
BLACK
(CONTINUED ON NEXT PAGE)
Page 226 of 256
Downloaded from www.Manualslib.com manuals search engine Connector
Name/NumberColor Location Fig.
Engine Oil Pressure
SwitchGN Rear of Engine 7
EGR Transducer
SolenoidGY Left Rear of
Engine7
Front Fog Lamp
SwitchGN Rear of Switch 14
Fuel Injector #1 BK At Injector 8
Fuel Injector #2 BK At Injector 8
Fuel Injector #3 BK At Injector 8
Fuel Injector #4 BK At Injector 8
Fuel Pump Module LT/
GYRight Rear
Frame Rail19
Generator BK Rear of
Generator7
Glove Box Lamp
and SwitchGY Rear of Switch 13
Headlamp Dimmer
and Optical Horn
SwitchBK Rear of Switch 10
Headlamp Leveling
SwitchBK Rear of Switch 10
Headlamp Switch BK Rear of Switch 14
Horn #1 BK Left Rear of
Fascia6
Horn #2 BK Left Rear of
Fascia6
Idle Air Control
MotorBK On Throttle
Body8
Ignition Coil Pack BK Top of Valve
Cover7
Ignition Switch BK Rear of Switch 10
Immobilizer Engine
SensorBK Right Fender
Side ShieldN/S
Immobilizer Sensor BK Top of I.P. N/S
Instrument Cluster
C1BK Rear of Cluster 14
Instrument Cluster
C2BK Rear of Cluster 14
Intake Air
Temp/MAP SensorBK Left Side of
Intake8
Intermittent
Wipe/Wash SwitchNAT Rear of Switch 10
Key-In Switch GN Rear of Switch 10
Knock Sensor GY Front of Engine 8Connector
Name/NumberColor Location Fig.
Left Airbag Impact
SensorGY Left Side of
Radiator Closure
Panel1
Left Back-Up Lamp GY At Lamp 20
Left Door Lock
SwitchWT At Switch 12
Left Door Window
MotorBK At Motor 12
Left Fog Lamp BK Rear of Lamp 4
Left Front Door
Lock MotorBK At Motor 12
Left Front Door
SpeakerBK At Speaker 12
Left Front Wheel
Speed SensorGY Left Fender Side
ShieldN/S
Left Headlamp BK At Lamp 6
Left Headlamp
Leveling MotorBK Rear of Left
HeadlampN/S
Left Instrument
Panel SpeakerBK At Speaker N/S
Left License Lamp NAT At Lamp 18
Left Park/Turn
Signal LampBK Rear of Lamp 6
Left Power Mirror BK At Mirror 12
Left Power Window
SwitchWT At Switch 12
Left Rear Door
Lock MotorBK Rear of Door 15
Left Rear Fog
LampNAT At Lamp N/S
Left Rear Speaker BK At Speaker 16
Left Rear Wheel
Speed SensorBK Left Rear Frame
RailN/S
Left Repeater Lamp BK At Lamp N/S
Left Tail/Stop Lamp BK At Lamp 20
Left Turn Signal
LampNAT At Lamp 6
Map/Reading
LampsBK At Lamp 9
Master Power
Window SwitchWT At Switch 12
Park/Neutral
Position SwitchBK Front of
Transmission3
Passenger Side
AirbagYL Left Side of I.P. 13
8W - 90 - 2 8W - 90 CONNECTOR/GROUND LOCATIONSPL
DESCRIPTION AND OPERATION (Continued)