high beam DODGE NEON 2000 Service User Guide

HEADLAMP ALIGNMENT
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION
HEADLAMP ALIGNMENT....................2
SERVICE PROCEDURES
HEADLAMP ALIGNMENT PREPARATION........2ADJUSTMENTS
HEADLAMP ADJUSTMENT USING
ALIGNMENT SCREEN....................2
DESCRIPTION AND OPERATION
HEADLAMP ALIGNMENT
Headlamps can be aligned using the screen method
provided in this section. This method will require the
vehicle to be parked on a flat, level surface with a
minimum of 15 meters of working room in front of a
flat, level perpendicular wall or aiming.
Each headlamp has a focal point circle molded on
the lens directly in front of each headlamp bulb.
These focal point circles are used to set up lines on a
wall, or aiming board for visually aiming the head-
lamps.
The driving (high) beam location does not require
adjustment. It will be correct when the passing (low)
beam headlamps are aimed correctly.
SERVICE PROCEDURES
HEADLAMP ALIGNMENT PREPARATION
(1) Verify headlamp dimmer switch and high beam
indicator operation.
(2) Inspect and correct damaged or defective com-
ponents that could interfere with proper headlamp
alignment.
(3) Verify that the headlamp leveling switch is in
the ª0º position.
(4) Verify proper tire inflation.
(5) Clean the headlamp lenses.
(6) Verify that the luggage area is not heavily
loaded.
(7) Fuel tank should be FULL. Add 2.94 kg (6.5
lbs.) of weight over the fuel tank for each estimated
gallon of missing fuel.
ADJUSTMENTS
HEADLAMP ADJUSTMENT USING ALIGNMENT
SCREEN
ALIGNMENT SCREEN PREPARATION
(1) Position the vehicle on a level surface 10
meters in front of a level, flat wall or aiming board.
(2) Tape a vertical line on the wall extending 1
meter up from the floor, making sure this line is even
with the centerline of the vehicle (Fig. 1).
(3) Measure the cross-car distance between the
two headlamp focal point circles (1174mm). Transfer
half of this distance (587mm) to the left of the vehicle
centerline and tape another vertical line up from the
floor 1 meter (Fig. 1). Repeat for the right side of the
centerline.
(4) Measure the distance from the floor to the focal
point circle on the headlamp lens (635mm, but may
vary due to variations in tire size and vehicle suspen-
sion height). Transfer this measurement to the wall
and tape a horizontal line extending approximately 1
meter beyond each vertical focal point line (Fig. 1).
(5) Use these lines for left and right adjustment
reference.
HEADLAMP ADJUSTMENT
Horizontal Adjustment
The horizontal position of the passing (low) beam
pattern is adjusted by turning the T-15 Torx screw.
Located through the slot in the upper-crossmember
between the two attaching straps of the headlamp.
Vertical Adjustment
The vertical position of the passing (low) beam pat-
tern is adjusted by turning the Phillips screw on top
of the headlamp leveling motor. Located between the
headlamp housing and the upper-crossmember, just
inboard of the fender.
Adjust the passing (low) beam headlamp pat-
terns to the locations shown in the chart pro-
vided (Fig. 1).
8L - 2 LAMPSPL

BULB APPLICATION
TABLE OF CONTENTS
page page
GENERAL INFORMATION
INTRODUCTION.........................19
SPECIFICATIONS
EXTERIOR LAMPS........................19INTERIOR LAMPS........................19
GENERAL INFORMATION
INTRODUCTION
The following Bulb Application Tables list the lamp
title on the left side of the column and trade number
or part number on the right.
CAUTION: Do not use bulbs that have a higher can-
dle power than the bulb listed in the Bulb Applica-
tion Table. Damage to lamp can result.
Do not touch halogen bulbs with fingers or other
possibly oily surfaces. Bulb life will be reduced.
If a halogen bulb is contaminated with oil, clean
bulb with denatured alcohol or ammonia based sol-
vent.
SPECIFICATIONS
EXTERIOR LAMPS
LAMP BULB
Lowbeam Headlamp..................9006XS
Highbeam Headlamp.................9005XS
Center High Mounted Stop.............W16W
Front Position........................ W5W
Side Repeater / Turn Signal............... 37R
Rear License Plate..................... W5W
Front Turn Signal....................P214W
Tail/Stop...........................P27/7W
Rear Turn Signal....................P27/7W
Back-up...........................P27/7W
Rear Fog Lamp......................P27/7W
INTERIOR LAMPS
LAMP BULB
ABS ...............................PC194
Airbag.............................PC194
AshTray .............................. 161
Brake Warning System Indicator.........PC194
Cigar Lighter.......................... 203
Climate Controls........................ 203
Console Gear Selector.................... 161
Dome Light............................ 578
Glove Box............................. 194
High Beam Indicator..................PC194
Ignition Key........................... 161
Instrument Cluster...................PC194
Rear Cargo............................ 912
Seat Belt Indicator.....................PC74
Service Engine Soon...................PC194
Turn Signal Indicator..................PC194
Underhood............................ 105
Visor Vanity........................6501966
Volts Indicator........................PC74
PLLAMPS 8L - 19

8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............8W-42
A/C Compressor Clutch.................8W-42
A/C Cycling Switch....................8W-42
A/C Heater Blower Motor...............8W-42
A/C Heater Control....................8W-42
A/C Pressure Switches..................8W-42
Airbag Control Module.................8W-43
Airbags.............................8W-43
Antenna.............................8W-47
Automatic Shut Down Relay.............8W-30
Back-Up Lamp Switch..................8W-51
Back-Up Lamps.......................8W-51
Battery.............................8W-20
Blower Motor Resistor Block.............8W-42
Brake Lamp Switch....................8W-30
Brake Shift Interlock Solenoid...........8W-30
Brake Warning Indicator Switch..........8W-40
Camshaft Position Sensor...............8W-30
Cargo Lamp..........................8W-44
Center High Mounted Stop Lamp.........8W-51
Center Stack Lamp....................8W-44
Cigar Lighter/Power Outlet..............8W-41
Circuit Breakers (FB)..................8W-11
City Lamps..........................8W-50
Clockspring.....................8W-33, 41, 43
Clutch Interlock Switch.................8W-30
Combination Flasher...................8W-52
Controller Anti-Lock Brake..............8W-35
Crankshaft Position Sensor..............8W-30
Data Link Connector...................8W-30
Decklid Release Switch.................8W-44
Decklid Solenoid......................8W-61
Diode No. 1..........................8W-42
Dome Lamp..........................8W-44
Dome Lamp/Intrusion Sensor............8W-44
Door Ajar Switches....................8W-40
Door Lock Motors.....................8W-61
Engine Coolant Temperature Sensor.......8W-30
Engine Oil Pressure Switch..............8W-30
Engine Starter Motor Relay.............8W-21
Engine Starter Motor..................8W-21
Fog Lamps........................8W-50, 51
Front Fog Lamp Switch.................8W-50
Fuel Injectors........................8W-30
Fuel Pump Module....................8W-30
Fuel Pump Relay......................8W-30
Fuel Tank...........................8W-30
Fuses (FB)...........................8W-11
Fuses (PDC).........................8W-10
Fuse Block...........................8W-11
Fusible Link A11...................8W-20, 21
Grounds.............................8W-15Component Page
Generator...........................8W-20
Glove Box Lamp/Switch.................8W-44
Headlamp Beam Select..............8W-40, 50
Headlamp Leveling Motors..............8W-50
Headlamp Leveling Switch Illumination....8W-50
Headlamp Leveling Switch..............8W-50
Headlamp Switch...................8W-50, 51
Headlamps..........................8W-50
Horns..............................8W-41
Horn Relay..........................8W-41
Horn Switch.........................8W-41
Hood Ajar Switch......................8W-39
Idle Air Control Motor..................8W-30
Ignition Coil.........................8W-30
Ignition Switch.......................8W-10
Indicators...........................8W-40
Indicator Drivers......................8W-40
Inlet Air Temperature Sensor............8W-30
Instrument Cluster....................8W-40
Instrument Panel Drivers...............8W-40
Knock Sensor.........................8W-30
Leak Detection Pump..................8W-30
License Lamps........................8W-51
Manifold Absolute Pressure Sensor........8W-30
Map/Reading Lamps...................8W-44
Multi- Function Switch.........8W-40, 50, 51, 52
Noise Suppressor......................8W-30
Oxygen Sensors.......................8W-30
Park Brake Switch....................8W-40
Park/Neutral Position Switch............8W-51
Park/Turn Signal Lamps................8W-52
Power Distribution Center...............8W-10
Power Mirror Switch...................8W-62
Power Steering Pressure Switch..........8W-30
Powertrain Control Module..............8W-30
PRNDL Lamp........................8W-44
Proportional Evap/Purge Solenoid.........8W-30
Radiator Fan Motor....................8W-42
Radiator Fan Relay....................8W-42
Radio...............................8W-47
Rear Window Defogger Switch...........8W-48
Rear Window Defogger.................8W-48
Remote Keyless Entry Module............8W-39
Repeater Lamps......................8W-52
Seat Belt Switch......................8W-40
Sentry Key Immobilizer Module..........8W-39
Side Marker Lamps....................8W-50
Siren...............................8W-39
Speakers............................8W-47
Splice Information.....................8W-70
Sunroof Control Module................8W-64
Sunroof Motor........................8W-64
PL8W - 02 COMPONENT INDEX 8W - 02 - 1

25A NO. 2
BREAKER
CIRCUIT4443
BLOCK FUSE
17
MULTI-
0
123 LOW 2 HEAD
1 PARK
0 OFF
SWITCH
FUNCTION
1819
16 HEADLAMP
SWITCH5 FLASH 4 HIGH
S209
F3
12
LB/ORF3
12
LB/OR
F3
12
LB/OR
L3
14
RD/OR
H
(8W-11-21)TO
S215
L4
14
VT/WT
G
(8W-11-20)F
(8W-11-19)
MULTI-
FUNCTION
SWITCH
TO
FUSE
BLOCK
TO201
MODULE ENTRY
KEYLESS
REMOTE
L4
14
VT/WTL4
14
VT/WTL4
16
VT/WTL4
16
VT/WT
S212 BATT A3
HEADLAMP
BEAM
SELECT
5 4 3
EXPORT) BUILT-UP-
LHD
(EXCEPT
CLUSTER
INSTRUMENT
EXPORT BUILT-UP-EXCEPTBUILT-UP-
EXPORT EXPORT BUILT-UP- BUILT-UP-
EXPORTEXCEPT
(8W-11-2)
(8W-11-3)
(8W-50-2)
(8W-50-4)
(8W-39-12)
(8W-39-13) (8W-10-9)
(8W-40-12) (8W-11-19)
8W - 11 - 18 8W-11 FUSE BLOCKPL
008W-10PLI01118

8W-40 INSTRUMENT CLUSTER
Component Page
A/C Heater Control..................8W-40-10
Airbag Control Module................8W-40-6
Brake Warning Indicator..............8W-40-11
Brake Warning Indicator Switch........8W-40-5
Center Stack Lamp..................8W-40-10
Circuit Breaker No. 2 (FB)............8W-40-12
Combination Flasher................8W-40-3, 4
Controller Anti-Lock Brake.............8W-40-5
Data Link Connector.................8W-40-5
Dome Lamp........................8W-40-9
Dome Lamp/Intrusion Sensor...........8W-40-9
Driver Door Ajar Switch.............8W-40-7, 8
Engine Coolant Temperature Sensor.....8W-40-5
Engine Oil Pressure Switch............8W-40-5
Front Fog Lamp Switch..............8W-40-14
Fuel Pump Module...................8W-40-6
Fuse 1 (FB).......................8W-40-3, 4
Fuse 10 (FB)........................8W-40-2
Fuse 11 (FB)........................8W-40-2
Fuse 13 (PDC)......................8W-40-2
Fuse 15 (FB)........................8W-40-2
Fuse 15 (PDC).....................8W-40-3, 4
Fuse 19 (FB).......................8W-40-13
Fuse 20 (FB).......................8W-40-14
Fuse Block................8W-40-2, 3, 4, 12, 13
G101..............................8W-40-5
G204............................8W-40-2, 9
G301.............................8W-40-11
Headlamp Beam Select...............8W-40-12
Headlamp Leveling Switch............8W-40-10
Headlamp Switch...............8W-40-2, 12, 14Component Page
High Beam Indicator.................8W-40-11
Ignition Switch....................8W-40-7, 8
Indicator Drivers....................8W-40-11
Instrument Cluster.......8W-40-2, 3, 4, 6, 7, 8, 9,
10, 11, 12, 13, 14
Instrument Panel Drivers......8W-40-6, 7, 8, 9, 14
Left Front Fog Lamp................8W-40-13
Left Front Turn Signal Lamp...........8W-40-3
Left Park/Turn Signal Lamp..........8W-40-3, 4
Left Rear Door Ajar Switch...........8W-40-7, 8
Map/Reading Lamps..................8W-40-9
Multi-Function Switch..........8W-40-2, 3, 4, 9,
11, 12, 13, 14
Park Brake Switch..................8W-40-11
Passenger Door Ajar Switch..........8W-40-7, 8
Power Distribution Center.......8W-40-2, 3, 4, 14
Powertrain Control Module............8W-40-5
PRNDL Lamp......................8W-40-10
Radio.............................8W-40-10
Rear Window Defogger Switch.........8W-40-10
Remote Keyless Entry Module........8W-40-6, 8
Right Front Fog Lamp...............8W-40-13
Right Front Turn Signal Lamp..........8W-40-3
Right Park/Turn Signal Lamp.........8W-40-3, 4
Right Rear Door Ajar Switch..........8W-40-7, 8
Seat Belt Indicator..................8W-40-11
Seat Belt Switch....................8W-40-11
Sentry Key Immobilizer Module.........8W-40-6
Traction Control Switch..............8W-40-10
Vehicle Speed Sensor.................8W-40-5
PL8W - 40 INSTRUMENT CLUSTER 8W - 40 - 1

CLUSTER INSTRUMENT
25
G10
20
LG/RD
2
1
SWITCH BELT
SEAT
Z1
18
BK
Z1
16
BK
S311
G301
SEAT
BELT
INDICATOR
A3
C305
G10
20
LG/RD
22INDICATOR WARNING
BRAKE
SWITCH
BRAKE
PARK
G9
18
GY/BK
INDICATOR
DRIVERS
26
HIGH
BEAM
INDICATOR 17
MULTI-
FUNCTION
SWITCH
S215
L3
14
RD/OR
L3
16
RD/OR
DIMMER
SWITCH
HIGH
BEAM
OUTPUT
3
(8W-15-12)
(8W-15-13) (8W-15-12)
(8W-15-13) (8W-50-2)
(8W-50-4)
(8W-11-21)
PL8W-40 INSTRUMENT CLUSTER 8W - 40 - 11
PLI04011008W-10

VT/WT14L4
LB/OR12 F3
LB/OR12 F3
FUSE
BLOCK
43
44
CIRCUIT
BREAKER
NO. 2
25A
20
INSTRUMENT
CLUSTER
L4
16
VT/WT
S212 BATT A3
DIMMER
SWITCH
LOW
BEAM
OUTPUT
18
2
1 0
16HEADLAMP
SWITCH
HEADLAMP
BEAM
SELECT
MULTI-
5 HIGH
SWITCH FUNCTION
1 PARK
2 HEAD
3 REAR FOG
4 LOW
45
S209
0 OFF3
C
(8W-40-13)
TO
SWITCH FUNCTIONMULTI-
EXCEPT BUILT-UP-EXPORT
BUILT-UP-EXPORT
MTX
19
L4
14
VT/WT
(8W-11-2)
(8W-11-3)
(8W-11-18)
(8W-11-18)(8W-10-9)
(8W-50-2) (8W-11-18)
8W - 40 - 12 8W-40 INSTRUMENT CLUSTERPL
008W-10PLI04012

25A NO. 2
BREAKER
CIRCUIT
BATT A3
4443
BLOCK FUSE
1819
F3
12
LB/ORF3
12
LB/OR
F3
12
LB/OR
S209
2
1 0
1716HEADLAMP
SWITCH
HEADLAMP
BEAM
SELECT5 FLASH
MULTI-
4 HIGH
SWITCH FUNCTION
0 OFF
1 PARK
2 HEAD
3 LOW
2026
C
(8W-50-3)B
(8W-50-11)
A
(8W-50-3)TO
C103
TO
SWITCH FUNCTIONMULTI- FUSE
BLOCK
TO
S215 S212
DIMMER
SWITCH
LOW
BEAM
OUTPUTCLUSTER INSTRUMENT
34 5
L4
14
VT/WT
L4
16
VT/WTL4
14
VT/WTL4
14
VT/WT
L3
14
RD/OR
L3
16
RD/ORL3
14
RD/OR
OUTPUTBEAMHIGH SWITCH DIMMER
BATT A3
15A
FUSE
15 15
35
0
12 2
1 0
20
9
13
14
F33
20
PK/RD
0SWITCH LAMP
FOG
FRONT(8W-11-18) (8W-10-9)
(8W-11-2)
(8W-11-18)
(8W-11-21) (8W-11-18)
(8W-40-11)
(8W-40-12) (8W-10-9)
(8W-11-13)
8W - 50 - 2 8W-50 FRONT LIGHTING
EXCEPT BUILT-UP-EXPORTPL
008W-10PLI05002

25A NO. 2
BREAKER
CIRCUIT
BATT A0
4443
BLOCK FUSE
1918
F3
12
LB/ORF3
12
LB/OR
F3
12
LB/OR
S209
1716HEADLAMP
BEAM
SELECT5 HIGH
MULTI-
4 LOW
SWITCH FUNCTION
0 OFF
1 PARK
2 HEAD
3 REAR FOG
26
TO
C103
FUSE
BLOCKTO
S215 S212
DIMMER
SWITCH
HIGHCLUSTER INSTRUMENT
L3
16
RD/OR
45 66 FLASH
L3
14
RD/OR
L3
14
RD/ORL4
14
VT/WT
L4
14
VT/WT
E
(8W-50-5)D
(8W-50-5)SWITCH HEADLAMP
3
2 1 0
BEAM
OUTPUT
25A
FUSE
20
2035 15
15FUSE15A
BATT A3
F61
16
WT/ORF33
20
PK/RD
2013
0
123 3
2 1 00
123
0
14129 FRONT
FOG
LAMP
SWITCH
C14C10414F61
16
WT/OR
POWER
DISTRIBUTION
CENTER
(8W-11-20) (8W-10-7)
(8W-11-2)
(8W-11-3)
(8W-11-20)
(8W-11-23) (8W-11-20)
(8W-40-11) (8W-11-13)(8W-11-16)(8W-10-9)
(8W-10-2)
(8W-10-3)
(8W-50-8)
8W - 50 - 4 8W-50 FRONT LIGHTING
BUILT-UP-EXPORTPL
008W-10PLI05004

CAV CIRCUIT FUNCTION
1 Z1 18BK GROUND
2 Z2 18BK/LG GROUND
3 G4 18DB FUEL LEVEL SENSOR SIGNAL
4 A141 18DG/WT FUEL PUMP RELAY OUTPUT
LT GRAY
4
1
BLACK
CAV CIRCUIT FUNCTION
1
A142 18DG/OR AUTOMATIC SHUT DOWN RELAY OUTPUT 2K20 18DG GENERATOR FIELD DRIVER (+) 2
1
CAV CIRCUIT FUNCTION
1M1 20PK FUSED B (+)
2Z3 20BK/OR GROUND
1 2
FUEL PUMP
MODULE
GENERATOR
LAMP/SWITCHGLOVE BOX
HIGH
18BK Z1
2
18DG/RD X2 1
1
2BLACK
CAV CIRCUIT FUNCTION
GROUND
HORN RELAY OUTPUT
(BUILT-UP-EXPORT)SWITCH HEADLAMP LEVELING
L13 20BR/YL
E2 22OR
5 4
Z1 20BK 3
1
- - 2 L43 18VT CAV CIRCUIT FUNCTION
GROUND HEADLAMP ADJUST SIGNAL
FUSED LEFT LOW BEAM OUTPUT
PANEL LAMPS DRIVER 4
1
BLACK
BLACK
NOTE
HORN
PL8W-80 CONNECTOR PIN-OUTS 8W - 80 - 25
PLI08025J008W-10