battery DODGE NEON 2004 2.G User Guide

MAINTAINING YOUR VEHICLE
CONTENTS
m2.0L Engine Compartment...............165
mOnboard Diagnostic System Ð OBD II......166
mEmissions Inspection And Maintenance
Programs
............................167
mReplacement Parts.....................168
mDealer Service........................168
mMaintenance Procedures.................169
NEngine Oil..........................169
NIgnition Wiring System.................174
NCrankcase Emission Control System........174
NFuel Filter..........................175
NAir Cleaner Element (Filter)..............175NMaintenance-Free Battery................175
NAir Conditioner......................176
NPower Steering Fluid Check..............177
NFront Suspension Ball Joints..............178
NBody Lubrication.....................178
NWindshield Wiper Blades................178
NWindshield Wiper Blade Replacement.......179
NWindshield Washer Aiming..............179
NWindshield Washer Reservoir.............179
NExhaust System......................179
NCooling System.......................180
7

EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle's emissions control system.
Failure to pass could prevent vehicle registration.
For states which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Lamp)
is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.
Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle's OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn off
the ignition key or start the engine. This means that
your vehicle's OBD system isnot readyand you
shouldnotproceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn off the ignition key or
start the engine. This means that your vehicle's OBD
system isreadyand you can proceed to the I/M
station.
MAINTAINING YOUR VEHICLE 167
7

If your OBD system isnot ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD
system to update. A recheck with the above test routine
may then indicate that the system is now ready.
Regardless of whether your vehicle's OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have your
vehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.REPLACEMENT PARTS
Use of genuine Mopar parts for normal/scheduled main-
tenance and repairs is highly recommended to insure the
designed performance. Damage or failures caused by the
use of non-Mopar parts for maintenance and repairs will
not be covered by the manufacturer warranty.
DEALER SERVICE
Your dealer has the qualified service personnel, special
tools and equipment to perform all service operations in
an expert manner. Service manuals are available which
include detailed service information for your vehicle.
Refer to these manuals before attempting any procedure
yourself.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
168 MAINTAINING YOUR VEHICLE

Fuel Filter
A plugged fuel filter can cause hard starting or limit the
speed at which a vehicle can be driven. Should an
excessive amount of dirt accumulate in the fuel tank,
frequent filter replacement may be necessary.
Air Cleaner Element (Filter)
Under normal driving conditions, replace the filter at the
intervals shown on Schedule ªAº. If, however, you drive the
vehicle frequently under dusty or severe conditions, the
filter element should be inspected periodically and replaced
if necessary at the intervals shown on Schedule ªBº.
WARNING!
The air cleaner can provide a measure of protection
in the case of engine backfire. Do not remove the air
cleaner unless such removal is necessary for repair or
maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with
the air cleaner removed. Failure to do so can result in
serious personal injury.
Maintenance-Free Battery
The top of the MAINTENANCE-FREE battery is perma-
nently sealed. You will never have to add water, nor is
periodic maintenance required.
CAUTION!
When servicing the battery, always reinstall the
battery thermowrap. The thermowrap provides bat-
tery heat protection and will extend overall battery
life. Failure to reinstall the thermowrap can result in
evaporative loss of the battery fluid.
MAINTAINING YOUR VEHICLE 175
7

WARNING!
Battery posts, terminals and related accessories con-
tain lead and lead compounds. Wash hands after
handling.
Battery fluid is a corrosive acid solution and can
burn or even blind you. Don't allow battery fluid to
contact your eyes, skin or clothing. Don't lean over a
battery when attaching clamps. If acid splashes in
eyes or on skin, flush the area immediately with
large amounts of water.
Battery gas is flammable and explosive. Keep flame
or sparks away from the battery. Don't use a booster
battery or any other booster source with an output
greater than 12 volts. Don't allow cable clamps to
touch each other.
CAUTION!
It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to the
negative post. Battery posts are marked positive (+)
and negative (-) and identified on the battery case.
Cable clamps should be tight on the terminal posts
and free of corrosion. Apply grease to posts and
clamps after tightening.
If a ªfast chargerº is used while the battery is in the
vehicle, disconnect both vehicle battery cables be-
fore connecting the charger to battery. Do not use a
ªfast chargerº to provide starting voltage as battery
damage can result.
Air Conditioner
Check the air conditioning system at the start of the
warm weather season.
NOTE:If your air conditioning performance seems
lower than expected, check the front of the A/C con-
denser for an accumulation of dirt or insects. Clean with
176 MAINTAINING YOUR VEHICLE

FUSES
Underhood Fuses (Power Distribution Center)
A Power Distribution Center is located in the engine
compartment; next to the battery. A label identifying the
components and circuits is located on the underside of
the cover.
Interior Fuses
The fuse access panel is behind the end cover at the left
side of the instrument panel. To remove the panel, pull it
out, as shown. A diagram identifying the components
and circuits is located on the inside of the cover.
MAINTAINING YOUR VEHICLE 195
7

CAUTION!
When replacing a blown fuse, it is important to use
only a fuse having the correct amperage rating. The
use of a fuse with a rating other than indicated may
result in a dangerous electrical system overload. If a
properly rated fuse continues to blow, it shows a
problem in the circuit that must be corrected.
VEHICLE STORAGE
If you will not be using your vehicle for more than 21
days you may want to take steps to preserve your battery.
You may:
²Disengage the mini fuse in the Power Distribution
Center labeled IOD (Ignition Off-Draw).
²Or, disconnect the negative cable from the battery.
REPLACEMENT BULBS
LIGHT BULBS Ð Inside Bulb No.
ABS Indicator.......................... LED
Airbag Indicator........................ LED
Brake System Warning Indicator............. LED
Climate Controls........................ LED
Console Gear Selector...................PC194
Dome Light............................T579
Front Fog Indicator...................... LED
High Beam Indicator....................PC194
Instrument Cluster Illumination............PC194
Low Fuel Indicator....................... LED
Low Oil Pressure Indicator................. LED
Rear Cargo............................T906
Seat Belt Indicator....................... LED
Security Alarm Indicator................... LED
Malfunction Indicator Light................ LED
Turn Signal Indicator....................PC194
Voltage Indicator........................ LED
All the inside bulbs are brass or glass wedge base.
Aluminum base bulbs are not approved and should not
be used for replacement.
196 MAINTAINING YOUR VEHICLE

²If equipped for and operating with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow schedule ªBº of the
9Maintenance Schedules9section of this manual.
NOTE:Most vehicles are operated under the conditions
listed for Schedule9B9.
Second is ScheduleªAº. It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule9B9.
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
²
Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required.
Once a Month
²
Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transaxle and add
as needed.
²Check all lights and all other electrical items for correct
operation.
MAINTENANCE SCHEDULES 205
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ABS (Anti-Lock Brake) System............. 124
Adding Engine Coolant (Antifreeze)......... 182
Adding Fuel.......................... 145
Air Cleaner, Engine..................... 175
Air Conditioning....................104,176
Air Conditioning Controls................ 104
Air Conditioning Refrigerant.............. 177
Air Conditioning System................. 176
Air Pressure, Tires...................... 134
Airbag................................ 31
Airbag Deployment...................... 37
Airbag Light.......................39,47,80
Airbag Maintenance...................... 39
Airbag, Side........................... 38
Alarm, Panic........................... 18
Alarm System........................20,80
Alignment and Balance.................. 139
Alterations/Modifications, Vehicle............ 6
Antenna, Satellite Radio................... 97
Antifreeze (Engine Coolant)............200,201
Capacities........................... 200
Anti-Lock Brake System.................. 124
Anti-Lock Warning Light.................. 79Anti-Theft Security Alarm................. 20
Appearance Care....................... 190
Arming Theft System..................... 20
Ashtrays and Lighter..................... 70
Automatic Door Locks.................... 16
Automatic Transaxle........... 9,114,116,117,187
Fluid and Filter Changes................ 189
Fluid Level Check..................... 187
Interlock System....................14,116
Reset Mode.......................... 117
Selection Of Lubricant................. 187
Shifting............................. 117
Special Additives..................... 189
Ball Joints............................ 178
Battery............................... 175
Keyless Transmitter Replacement.......... 19
Belts, Drive........................... 173
Belts, Engine.......................... 174
Body Mechanism Lubrication.............. 178
B-Pillar Location....................... 129
Brake Fluid........................... 201
Brake, Parking......................... 121
230 INDEX

Theft Alarm.......................... 80
Turn Signal.....................62,79,199
Voltage.............................. 80
Warning (Instrument Cluster Description).... 78
Loading Vehicle........................ 147
Tires ............................... 129
Locks................................ 14
Child Protection....................... 16
Door............................... 14
Power Door.......................... 15
Steering Wheel........................ 13
Lubrication, Body....................... 178
Maintenance.......................169,204
Maintenance, Airbag..................... 39
Maintenance Free Battery................. 175
Maintenance Procedures.................. 169
Maintenance Schedule................... 204
Schedule9A9......................... 215
Schedule9B9......................... 207
Maintenance, Sunroof.................... 69
Malfunction Indicator Light.............81,167
Manual, Service........................ 225Manual Transaxle...............67,114,119,189
Downshifting........................ 121
Fluid Level Check..................... 189
Frequency of Fluid Change.............. 190
Lubricant Selection.................... 189
Map/Reading Lights..................... 60
Master Cylinder........................ 186
Mirrors............................... 51
Compass/Temperature.................. 51
Electric Remote....................... 54
Outside............................. 54
Rearview............................ 51
Modifications/Alterations, Vehicle............ 6
Mopar Parts........................168,224
Multi-Function Control Lever.............61,62
Occupant Restraints...................... 23
Odometer
Trip ................................ 81
Oil, Engine.........................169,200
Capacity............................ 200
Change Interval...................... 170
Checking........................... 169
236 INDEX