battery DODGE NEON SRT 2004 2.G User Guide

MAINTAINING YOUR VEHICLE
CONTENTS
m2.4L Turbo Charged Engine Compartment....133
mOnboard Diagnostic System Ð OBD II......134
mEmissions Inspection And Maintenance
Programs
............................134
mReplacement Parts.....................136
mDealer Service........................136
mMaintenance Procedures.................136
NEngine Oil..........................137
NIgnition Wiring System.................142
NCrankcase Emission Control System........142
NFuel Filter..........................142
NAir Cleaner Element (Filter)..............142NMaintenance-Free Battery................142
NAir Conditioner......................144
NPower Steering Fluid Check..............145
NFront Suspension Ball Joints..............145
NBody Lubrication.....................145
NWindshield Wiper Blades................146
NWindshield Wiper Blade Replacement.......146
NWindshield Washer Aiming..............146
NWindshield Washer Reservoir.............147
NExhaust System......................147
NCooling System.......................148
7

Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle's OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
5. Approximately 15 seconds later, one of two things will
happen:a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn off
the ignition key or start the engine. This means that
your vehicle's OBD system isnot readyand you
shouldnotproceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn off the ignition key or
start the engine. This means that your vehicle's OBD
system isreadyand you can proceed to the I/M
station.
If your OBD system isnot ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD
system to update. A recheck with the above test routine
may then indicate that the system is now ready.
Regardless of whether your vehicle's OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have your
MAINTAINING YOUR VEHICLE 135
7

Engine Timing Belt
Replace the engine timing belt at the intervals described
in the appropriate maintenance schedule.
Ignition Wiring System
The ignition cables should be kept clean and properly
connected. Terminals should be fully seated. Cracked,
damaged, or faulty cables should be replaced.
Crankcase Emission Control System
Proper operation of this system depends on freedom
from sticking or plugging due to deposits. As vehicle
mileage builds up, the PCV valve and passages may
accumulate deposits. If a valve is not working properly,
replace it with a new valve. DO NOT ATTEMPT TO
CLEAN THE OLD PCV VALVE!
Check ventilation hose for indication of damage or
plugging deposits. Replace if necessary.
Fuel Filter
A plugged fuel filter can cause hard starting or limit the
speed at which a vehicle can be driven. Should an
excessive amount of dirt accumulate in the fuel tank,
frequent filter replacement may be necessary.
Air Cleaner Element (Filter)
Under normal driving conditions, replace the filter at the
intervals shown on Schedule ªAº. If, however, you drive
the vehicle frequently under dusty or severe conditions,
the filter element should be inspected periodically and
replaced if necessary at the intervals shown on Schedule
ªBº.
WARNING!
The air cleaner can provide a measure of protection
in the case of engine backfire. Do not remove the air
cleaner unless such removal is necessary for repair or
maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with
the air cleaner removed. Failure to do so can result in
serious personal injury.
Maintenance-Free Battery
The top of the MAINTENANCE-FREE battery is perma-
nently sealed. You will never have to add water, nor is
periodic maintenance required.
142 MAINTAINING YOUR VEHICLE

CAUTION!
When servicing the battery, always reinstall the
battery thermowrap. The thermowrap provides bat-
tery heat protection and will extend overall battery
life. Failure to reinstall the thermowrap can result in
evaporative loss of the battery fluid.
WARNING!
Battery posts, terminals and related accessories con-
tain lead and lead compounds. Wash hands after
handling.
Battery fluid is a corrosive acid solution and can
burn or even blind you. Don't allow battery fluid to
contact your eyes, skin or clothing. Don't lean over a
battery when attaching clamps. If acid splashes in
eyes or on skin, flush the area immediately with
large amounts of water.
Battery gas is flammable and explosive. Keep flame
or sparks away from the battery. Don't use a booster
battery or any other booster source with an output
greater than 12 volts. Don't allow cable clamps to
touch each other.
MAINTAINING YOUR VEHICLE 143
7

CAUTION!
It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to the
negative post. Battery posts are marked positive (+)
and negative (-) and identified on the battery case.
Cable clamps should be tight on the terminal posts
and free of corrosion. Apply grease to posts and
clamps after tightening.
If a ªfast chargerº is used while the battery is in the
vehicle, disconnect both vehicle battery cables be-
fore connecting the charger to battery. Do not use a
ªfast chargerº to provide starting voltage as battery
damage can result.
Air Conditioner
Check the air conditioning system at the start of the
warm weather season.
NOTE:If your air conditioning performance seems
lower than expected, check the front of the A/C con-
denser for an accumulation of dirt or insects. Clean witha gentle water spray from behind the radiator and
through the condenser as required. Fabric front fascia
protectors may reduce air flow to the condenser, reducing
air conditioning performance.
WARNING!
The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal injury
or damage to the system, adding refrigerant or any
repair requiring lines to be disconnected should be
done by an experienced repairman.
Refrigerant Recovery And Recycling
The air conditioning system of your vehicle contains
R-134a, a refrigerant that does not deplete the ozone layer
in the upper atmosphere. The manufacturer recommends
that air conditioning service be done by facilities using
refrigerant recycling and recovery equipment that meets
SAE standard J1991.
144 MAINTAINING YOUR VEHICLE

Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage will also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the
vehicle to wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
FUSES
Underhood Fuses (Power Distribution Center)
A Power Distribution Center is located in the engine
compartment; next to the battery. A label identifying the
components and circuits is located on the underside of
the cover.
160 MAINTAINING YOUR VEHICLE

Interior Fuses
The fuse access panel is behind the end cover at the left
side of the instrument panel. To remove the panel, pull it
out, as shown. A diagram identifying the components
and circuits is located on the inside of the cover.CAUTION!
When replacing a blown fuse, it is important to use
only a fuse having the correct amperage rating. The
use of a fuse with a rating other than indicated may
result in a dangerous electrical system overload. If a
properly rated fuse continues to blow, it shows a
problem in the circuit that must be corrected.
VEHICLE STORAGE
If you will not be using your vehicle for more than 21
days you may want to take steps to preserve your battery.
You may:
²Disengage the mini fuse in the Power Distribution
Center labeled IOD (Ignition Off-Draw).
²Or, disconnect the negative cable from the battery.
MAINTAINING YOUR VEHICLE 161
7

NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow schedule ªBº of the
9Maintenance Schedules9section of this manual.
NOTE:Most vehicles are operated under the conditions
listed for Schedule9B9.
Second is ScheduleªAº. It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule9B9
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
²
Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required.
Once a Month
²
Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder and transaxle and add as needed.
²Check all lights and all other electrical items for correct
operation.
²Check rubber seals on each side of the radiator for
proper fit.
MAINTENANCE SCHEDULES 169
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ABS (Anti-Lock Brake) System.............. 94
Adding Engine Coolant (Antifreeze)......... 150
Adding Fuel........................... 116
Air Cleaner, Engine..................... 142
Air Conditioning.....................78,144
Air Conditioning Controls................. 78
Air Conditioning Refrigerant.............. 144
Air Conditioning System................. 144
Air Pressure, Tires...................... 105
Airbag................................ 27
Airbag Deployment...................... 33
Airbag Light.......................35,44,65
Airbag Maintenance...................... 35
Airbag, Side........................... 34
Alarm, Panic........................... 17
Alarm System.......................... 65
Alignment and Balance.................. 110
Alterations/Modifications, Vehicle............ 6
Antenna, Satellite Radio................... 76
Antifreeze (Engine Coolant)............165,166
Anti-Lock Brake System................... 94
Anti-Lock Warning Light.................. 63
Appearance Care....................... 155Ashtrays and Lighter..................... 58
Automatic Door Locks.................... 13
Ball Joints............................ 145
Battery............................... 142
Keyless Transmitter Replacement.......... 18
Belts, Drive........................... 140
Belts, Engine.......................... 142
Body Mechanism Lubrication.............. 145
B-Pillar Location....................... 100
Brake Fluid........................... 166
Brake, Parking.......................... 92
Brake System........................94,153
Anti-Lock............................ 94
Hoses.............................. 153
Master Cylinder...................... 154
Parking............................. 92
Warning Light........................ 63
Break-In Recommendations, New Vehicle...... 42
Bulb Replacement...................162,163
Caps, Filler
Fuel............................... 116
192 INDEX

Keyless Entry System..................... 16
Keys.................................. 9
Lane Change and Turn Signals.............. 64
Lap/Shoulder Belts...................... 20
Lead Free Gasoline...................... 113
Leaks, Fluid............................ 44
Light Bulbs........................162,163
Lighter, Cigar.......................... 58
Lights................................ 52
Airbag..........................35,44,65
Anti-Lock............................ 63
Brake Warning........................ 63
Center Mounted Stop.................. 164
Daytime Running...................... 54
Dimmer Switch, Headlight.............53,55
Dome............................... 53
Exterior Check........................ 44
Fog ................................ 54
Headlights On Reminder................ 54
High Beam Indicator................... 64
Instrument Cluster..................... 54
Lights On Reminder.................... 54Malfunction Indicator................... 66
Map Reading......................... 52
Oil Pressure.......................... 64
Park................................ 54
Passing............................. 55
Rear Servicing....................... 164
Rear Tail............................ 164
Seat Belt Reminder..................... 65
Side Marker......................... 164
Theft Alarm.......................... 65
Turn Signal.....................55,64,164
Voltage.............................. 65
Loading Vehicle........................ 117
Tires ............................... 100
Locks................................ 12
Child Protection....................... 14
Door............................... 12
Ignition............................ 134
Power Door.......................... 13
Steering Wheel........................ 12
Lubrication, Body....................... 145
Maintenance Free Battery................. 142
196 INDEX