brake DODGE NITRO 2008 1.G Service Manual

1. Wear eye protection and remove all metal jewelry such
as watch bands or bracelets which might make an
unintended electrical contact.
2. Park the booster vehicle within cable reach but with-
out letting the vehicles touch. Set the parking brake, place
the automatic transmission in PARK and turn the ignition
OFF on both vehicles.
3. Turn OFF heater, radio and all unnecessary electrical
loads.
4. Connect one end of a jumper cable to the positive
terminal of the booster battery. Connect the other end of
the same cable to the positive terminal of the discharged
battery.WARNING!
Do not permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
5. Connect the other cable, first to the negative terminal
of the booster battery and then to the engine of the
vehicle with the discharged battery. Make sure you have
a good contact on the engine.
342 WHAT TO DO IN EMERGENCIES

NPower Steering Fluid Check..............363
NDriveline And Steering Component
Lubrication..........................364
NBody Lubrication.....................364
NWindshield Wiper Blades................365
NWindshield Washers...................365
NExhaust System......................366
NCooling System.......................366
NHoses And Vacuum/Vapor Harnesses.......371
NBrake System........................372
NAutomatic Transmission................374
NHydraulic Clutch Fluid Ð Manual
Transmission........................375
NManual Transmission..................375NTransfer Case........................376
NFront/Rear Axle Fluid..................377
NAppearance Care And Protection From
Corrosion...........................377
mFuses (Integrated Power Module)...........381
mReplacement Light Bulbs.................389
mBulb Replacement......................389
NHead Light..........................389
NLeft Front Turn Signal..................390
NRight Front Turn Signal.................391
NFront Side Marker.....................391
NFront Fog Light (Front Fascia Mounted).....391
NRear Tail, Stop, Turn Signal, And Back-Up
Lights.............................392
346 MAINTAINING YOUR VEHICLE

are present. Components should be replaced immedi-
ately if there is any evidence of degradation that could
cause failure.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the appropriate ªMaintenance Scheduleº in
Section 8 for suggested service intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn't have your full
braking capacity in an emergency.
Brake and Power Steering System Hoses
When servicing the vehicle for scheduled maintenance,
inspect surface of hoses for evidence of heat and me-
chanical damage. Hard and brittle rubber, cracking, tears,
cuts, abrasion, and excessive swelling suggest deteriora-
tion of the rubber. Particular attention should be made to
examining those hose surfaces nearest to high heat
sources, such as the exhaust manifold.
Inspect all hose clamps and couplings to make sure they
are secure and no leaks are present.
NOTE:Inspection of brake hoses should be done when-
ever the brake system is serviced and every engine oil
change.
372 MAINTAINING YOUR VEHICLE

WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the BRAKE warning light shows system failure
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. With disc brakes, fluid level can be
expected to fall as the brake pads wear. Brake fluid levelshould be checked when pads are replaced. However,
low fluid level may be caused by a leak and a checkup
may be needed.
Use only manufacturer's recommended brake fluid, refer
to Fluids, Lubricants, and Genuine Parts for correct fluid
type.
WARNING!
²Use of a brake fluid that may have a lower initial
boiling point or unidentified as to specification,
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
²Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
MAINTAINING YOUR VEHICLE 373
7

Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter. Do
not allow petroleum base fluid to contaminate the brake
fluid as seal damage will result.
Automatic Transmission
Selection of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturer's recommended transmis-
sion fluid, refer to Fluids, Lubricants, and Genuine Parts
for correct fluid type. It is important that the transmission
fluid be maintained at the prescribed level using the
recommended fluid.
CAUTION!
Using a transmission fluid other than the manufac-
turer's recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Using a transmission fluid other than the
manufacturer's recommended fluid will result in
more frequent fluid and filter changes. Refer to
Fluids, Lubricants, and Genuine Parts for correct
fluid type.
Fluid Level Check Ð 42RLE (3.7L Engine)
Your vehicle is equipped with a capped dipstick tube, it
is sealed and should not be tampered with. Your autho-
rized dealer has the proper tools to ensure that the fluid
level is set properly.
374 MAINTAINING YOUR VEHICLE

Fluid Level Check Ð W5A580 (4.0L Engine)
Your vehicle is equipped with a capped dipstick tube, it
is sealed and should not be tampered with. Your autho-
rized dealer has the proper tools to ensure that the fluid
level is set properly.
Special Additives
The manufacturer strongly recommends against the ad-
dition of any additives to the transmission. The only
exception to this policy is the use of special dyes to aid in
detecting fluid leaks. The use of transmission sealers
should be avoided as they may adversely affect seals.
Hydraulic Clutch Fluid Ð Manual Transmission
The clutch hydraulic system is fed by a segregated
volume of fluid within the brake system master cylinder
reservoir. In the event of leakage or wear, use only
manufacturer's recommended brake fluid, refer to Fluids,
Lubricants, and Genuine Parts for correct fluid type.
Manual Transmission
Selection of Lubricant
Use only manufacturer's recommended manual trans-
mission fluid, refer to Fluids, Lubricants, and Genuine
Parts for correct fluid type.
Fluid Level Check
Check the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and a
point not more than 3/16º (4.76 mm) below the bottom of
the hole.
Add fluid, if necessary, to maintain the proper level.
Frequency of Fluid Change
Under normal operating conditions, the fluid installed at
the factory will give satisfactory lubrication for the life of
the vehicle. Fluid changes are not necessary unless the
lubricant has become contaminated with water. If con-
taminated with water, the fluid should be changed im-
mediately.
MAINTAINING YOUR VEHICLE 375
7

Cavity Cartridge
FuseMini
FuseDescription
J1 40 Amp
GreenPower Folding Seat
J2 30 Amp
PinkTransfer Case/Pwr
Liftgate Module
J3 40 Amp
GreenRear Door Module
(RR DOOR NODE)
J4 25 Amp
NaturalDriver Door Node
J5 25 Amp
NaturalPassenger Door Node
J6 40 Amp
GreenAnti-Lock Brake Sys-
tem (ABS) Pump/ESP
J7 30 Amp
PinkAnti-Lock Brake Sys-
tem (ABS) Valve/ESP
J8 40 Amp
GreenPower Memory Seat
(If Equipped)Cavity Cartridge
FuseMini
FuseDescription
J9 40 Amp
GreenPZEV Motor/Flex
Fuel
J10 30 Amp
PinkHdlp Wash Relay/
Manual Tuning Valve
J11 30 Amp
PinkSway Bar/
THATCHAM Lock-
Unlock/Power Slid-
ing Door Module
J13 60 Amp
YellowIgnition Off Draw
(IOD) Ð Main
J14 40 Amp
GreenEBL (Rear Window
Defogger)
J15 30 Amp
PinkRear Blower
J17 40 Amp
GreenStarter Solenoid
382 MAINTAINING YOUR VEHICLE

Cavity Cartridge
FuseMini
FuseDescription
J18 20 Amp
YellowPowertrain Control
Module (PCM) Trans
Range
J19 60 Amp
YellowRadiator Fan
J20 30 Amp
PinkFront Wiper LO/HI
J21 20 Amp
YellowFront/Rear Washer
J22 25 Amp
NaturalSunroof Module
M1 15 Amp
BlueCenter High Mounted
Stop Light (CHMSL)/
Brake Switch
M2 20 Amp
YellowTrailer LightingCavity Cartridge
FuseMini
FuseDescription
M3 20 Amp
YellowFrt/Rear Axle Lockers
M4 10 Amp
RedTrailer Tow
M5 25 Amp
NaturalInverter
M6 20 Amp
YellowPower Outlet #1/Rain
Sensor
M7 20 Amp
YellowPower Outlet #2
(BATT/ACC SELECT)
M8 20 Amp
YellowFront Heated Seat
M9 20 Amp
YellowRear Heated Seat (If
Equipped)
MAINTAINING YOUR VEHICLE 383
7

Cavity Cartridge
FuseMini
FuseDescription
M37 10 Amp
RedAnti-Lock Brake Sys-
tem (ABS), Electronic
Stability Program
(ESP), Stop Lamp
Switch (STP LP SW),
Fuel Pump Rly Hi
Control
M38 25 Amp
NaturalLock/Unlock Motors
(LOCK/UNLOCK
MTRS)CAUTION!
²When installing the Integrated Power Module
cover, it is important to ensure the cover is prop-
erly positioned and fully latched. Failure to do so
may allow water to get into the Integrated Power
Module, and possibly result in a electrical system
failure.
²When replacing a blown fuse, it is important to
use only a fuse having the correct amperage rating.
The use of a fuse with a rating other than indicated
may result in a dangerous electrical system over-
load. If a properly rated fuse continues to blow, it
indicates a problem in the circuit that must be
corrected.
388 MAINTAINING YOUR VEHICLE

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MopartATF+4, Automatic Transmission Fluid.
Manual Transmission MopartManual Transmission Lubricant or equivalent (meeting the re-
quirements of DaimlerChrysler Material Standard MS-9224)
Transfer Case MopartATF+4, Automatic Transmission Fluid.
Front Axle SAE 80W-90 Multipurpose Type, GL-5 Gear Lubricant or equivalent.
Rear Axle SAE 75W-140 Synthetic Gear Lubricant or equivalent.
Brake Master Cylinder/Manual
Transmission Clutch SystemMopartDOT 3 Brake Fluid, SAE J1703 should be used. If DOT 3, SAE
J1703 brake fluid is not available, then DOT 4 is acceptable. Use only rec-
ommended brake fluids.
Power Steering Reservoir MopartATF+4, Automatic Transmission Fluid.
396 MAINTAINING YOUR VEHICLE