brake DODGE NITRO 2011 1.G Service Manual

WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause damage, or
even failure, of the axle and tires. A tire could
explode and injure someone. Do not spin your vehi-
cle’s wheels faster than 30 mph (48 km/h) or for
longer than 30 seconds continuously without stop-
ping when you are stuck and do not let anyone near
a spinning wheel, no matter what the speed.
SHIFT LEVER OVERRIDE
If a malfunction occurs and the shift lever cannot be
moved out of the PARK position, you can use the
following procedure to temporarily move the shift lever:
1. Firmly set the parking brake.
2. Using a screwdriver or similar tool, carefully remove
the shift lever override access cover, located on the
PRNDL bezel.
3. Turn the ignition to the ON/RUN position without
starting the engine.
4. Press and maintain firm pressure on the brake pedal.
6
WHAT TO DO IN EMERGENCIES 393

15 miles (24 km), tow with the rear wheelsOFFthe
ground (on a flatbed, or with the rear wheels raised using
a wheel lift or towing dolly), or remove the driveshaft.
WARNING!
If the driveshaft is removed, the vehicle can roll even
if the transmission is in PARK, which could cause
serious injury or death.
The parking brake mustbe firmly engaged and the
wheels chocked during driveshaft removal and installa-
tion. The parking brake must remainengaged unless the
vehicle is securely and properly connected to the tow
vehicle, or the driveshaft is completely reinstalled. See
your authorized dealer for proper driveshaft removal
and reinstallation procedures, including flange
orientation/alignment, use of thread-locking compound,
proper bolt torque specifications, etc.
Four-Wheel Drive Vehicles
The manufacturer requires towing with all wheels OFF
the ground. Acceptable methods are to tow the vehicle on
a flatbed or with one end of vehicle raised and the
opposite end on a towing dolly.
CAUTION!
•Front or rear wheel lifts should not be used.
Internal damage to the transmission or transfer
case will occur if a front or rear wheel lift is used
when towing.
•Failure to follow these towing methods could
result in damage to the transmission and/or trans-
fer case. Such damage is not covered by the New
Vehicle Limited Warranty.6
WHAT TO DO IN EMERGENCIES 397

▫Exhaust System ..................... 415
▫ Cooling System ..................... 417
▫ Brake System ....................... 422
▫ Automatic Transmission ............... 424
▫ Transfer Case ....................... 426
▫ Front/Rear Axle Fluid ................. 427
▫ Appearance Care And Protection From
Corrosion .......................... 427
 Fuses .............................. 432
▫ Totally Integrated Power Module ......... 432
 Replacement Bulbs .................... 438
 Bulb Replacement ..................... 438
▫ Headlamp ......................... 438 ▫
Left Front Turn Signal ................. 439
▫ Right Front Turn Signal ................ 440
▫ Front Side Marker .................... 440
▫ Front Fog Lamp (Front Fascia Mounted) .... 440
▫ Rear Tail, Stop, Turn Signal, And Backup
Lamp ............................. 441
▫ Center High Mounted Stop Lamp
(CHMSL) .......................... 442
 Fluid Capacities ...................... 443
 Fluids, Lubricants And Genuine Parts ....... 444
▫ Engine ............................ 444
▫ Chassis ........................... 445
400 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT — 3.7L
1 — Air Cleaner Filter6 — Washer Fluid Reservoir
2 — Engine Oil Dipstick 7 — Engine Coolant Reservoir
3 — Brake Fluid Reservoir 8 — Engine Oil Fill
4 — Integrated Power Module (Fuses) 9 — Coolant Pressure Cap
5 — Battery
7
MAINTAINING YOUR VEHICLE 401

ENGINE COMPARTMENT — 4.0L
1 — Air Cleaner Filter6 — Engine Oil Fill
2 — Engine Oil Dipstick 7 — Washer Fluid Reservoir
3 — Brake Fluid Reservoir 8 — Engine Coolant Reservoir
4 — Integrated Power Module (Fuses) 9 — Coolant Pressure Cap
5 — Battery
402 MAINTAINING YOUR VEHICLE

•If frequent engine coolant (antifreeze) additions are
required, or if the level in the recovery bottle does not
drop when the engine cools, the cooling system should
be pressure tested for leaks.
•Maintain engine coolant (antifreeze) concentration at
50% HOAT engine coolant (antifreeze) (minimum)
and distilled water for proper corrosion protection of
your engine which contains aluminum components.
•Make sure that the radiator and coolant recovery
bottle hoses are not kinked or obstructed.
•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean, also.
•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install onlythe correct type thermostat. Other designs may result
in unsatisfactory cooling performance, poor gas mile-
age, and increased emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You would not have your full
braking capacity in an emergency.
422 MAINTAINING YOUR VEHICLE

Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services or immediately if
the BRAKE warning light is illuminated.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. With disc brakes, fluid level can be
expected to fall as the brake pads wear. Brake fluid level
should be checked when pads are replaced. However,
low fluid level may be caused by a leak and a checkup
may be needed.
Use only manufacturer’s recommended brake fluid. Re-
fer to “Fluids, Lubricants, and Genuine Parts” in “Main-
taining Your Vehicle” for further information.WARNING!
•Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
can severely damage your brake system and/or
impair its performance. The proper type of brake
fluid for your vehicle is also identified on the
original factory installed hydraulic master cylin-
der reservoir.(Continued)
7
MAINTAINING YOUR VEHICLE 423

WARNING! (Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a collision.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.(Continued)
WARNING! (Continued)
•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
Automatic Transmission
Selection Of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturer’s recommended transmis-
sion fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further informa-
tion. It is important that the transmission fluid be main-
tained at the prescribed level using the recommended
fluid.
424 MAINTAINING YOUR VEHICLE

Cavity CartridgeFuseMini-
Fuse Description
J4 25 Amp Natural Driver Door Node
J5 25 Amp Natural Passenger Door Node
J6 40 Amp Green Antilock Brakes
Pump, Stability
Control System
J7 30 Amp Pink Antilock Brakes
Valve, Stability
Control System
J8 40 Amp Green Power Seat – If
Equipped
J9 — —
J10 — —
J11 30 Amp Pink Anti–Theft Module
Lock-UnlockCavity Cartridge
FuseMini-
Fuse Description
J12 — —
J13 60 Amp Yellow Ignition Off Draw –
Main
J14 40 Amp Green Rear Defroster
J15 40 Amp Green Front Blower
J17 40 Amp Green Starter Solenoid
J18 20 Amp Blue Powertrain Control
Module
J19 60 Amp Yellow Radiator Fan
J20 30 Amp Pink Front Wiper
7
MAINTAINING YOUR VEHICLE 433

Cavity CartridgeFuseMini-
Fuse Description
J21 20 Amp Blue Front/Rear Washer
J22 25 Amp Natural Sunroof Module – If
Equipped
M1 15 Amp
Blue Rear Center Brake
Lamp, Brake Switch
M2 20 Amp
Yellow Trailer Lighting
M3 20 Amp
Yellow Frt/Rear Axle Lockers
M4 10 Amp
Red Trailer Tow
M5 25 Amp
Natural 115V AC Inverter – If
Equipped
M6 20 Amp
Yellow Rain Sensor – If
EquippedCavity Cartridge
FuseMini-
Fuse Description
M7 20 Amp
Yellow Cigar Lighter
M8 20 Amp
Yellow Front Heated Seat – If
Equipped
M9 — —
M10 15 Amp
Blue Ignition Off Draw –
Video System, Satel-
lite Radio, DVD,
Hands-Free Module,
Antenna, Universal
Garage Door Opener,
Vanity Lamp
M11 10 Amp
Red Ignition Off Draw –
Climate Control Sys-
tem, MW SENSR, Un-
derhood Lamp
434 MAINTAINING YOUR VEHICLE