belt DODGE POWER WAGON 2005 2.G Workshop Manual

Miles 105,000 108,000 111,000 114,000 117,000 120,000
(Kilometers) (168 000) (173 000) (178 000) (182 000) (187 000) (192 000)
Inspect PCV valve, replace as necessary.**X
Inspect auto tension drive belt and replace if
required.XX
Drain and refill automatic tranmission fluid
and change main sump and spin-on cooler
return filter (if equipped) [545RFE only].X
* This applies only if the vehicle is used for frequent
trailer towing, snowplowing, fleet vehicle or commercial
service.
**This maintenance is recommend, but not required.Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
SCHEDULE“B”423
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 72,000 78,000 84,000 90,000 96,000 100,000
(Kilometers) (115000) (125 000) (134 000) (144 000) (154 000) 160 000
[Months] [72] [78] [84] [90] [96]
Change engine oil and engine oil filter. X X X X X
Lubricate Front Prop Shaft fitting. X X X X X
Rotate tires. X X X X X
Lubricate tie rod end links. X X X X X
Check transfer case fluid level. X
Flush and replace Power Steering Fluid. X
Inspect brake linings. X X
Inspect engine air cleaner filter, replace if
necessary.X
Replace spark plugs.X
Inspect PCV valve, replace as necessary.**X
Inspect auto tension drive belt and replace if
required.X
426 SCHEDULE“A”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 102,000 108,000 114,000 120,000
(Kilometers) (163 000) (173 000) (182 000) (192 000)
[Months] [102] [108] [114] [120]
Change engine oil and engine oil filter. X X X X
Lubricate Front Prop Shaft fitting. X X X X
Rotate tires. X X X X
Drain and refill transfer case fluid.X
Flush and replace engine coolant, if not done at 60 mos. X
Lubricate tie rod end links. X X X X
Inspect brake linings. X
Inspect auto tension drive belt and replace if required. X X
Replace ignition cables.X
Inspect engine air cleaner filter, replace if necessary.X
Replace spark plugs.X
Inspect PCV Valve, replace as necessary.** X
SCHEDULE“A”427
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Adding Fuel........................309,335
Air Cleaner, Engine (Engine Air Cleaner Filter) . 361,385
Air Conditioner Maintenance............... 365
Air Conditioning Refrigerant.............365,366
Air Conditioning System................203,365
Air Conditioning System, Zone Control........ 207
Air Pressure, Tires....................296,304
Airbag..............................47,53
Airbag Light.........................73,158
Airbag On/Off Switch..................... 53
Airbag, Side............................ 56
Alarm..............................31,161
Alignment and Balance................... 303
Alterations/Modifications, Vehicle............. 7
Antifreeze (Engine Coolant)..............374,406
Anti-Lock Warning Light...............162,284
Anti-Theft System.....................31,161
Appearance Care........................ 388
Ashtray............................... 140Automatic Transmission
Adding Fluid......................... 380
Fluid and Filter Changes................. 382
Fluid Level Check...................... 380
Fluid Type........................382,408
Shift Indicator........................ 161
Shifting............................. 270
Special Additives...................... 383
Axle Fluid.......................320,378,408
Axle Lubrication.....................320,378
Ball Joints............................. 367
Battery............................... 364
Emergency Starting..................... 344
Bearings.............................. 383
Belts, Drive............................ 360
Belts, Seat.............................. 36
Body Mechanism Lubrication............... 369
B-Pillar Location........................ 291
440 INDEX

Brake Fluid............................ 408
Brake System........................283,376
Anti-Lock........................... 284
Disc Brakes.......................... 376
Hoses.............................. 377
Master Cylinder....................... 376
Parking............................. 282
Warning Light........................ 162
Break-In Recommendations, New Vehicle........ 70
Bulb Replacement....................... 394
Bulbs, Light............................ 394
Cab Top Clearance Lights.................. 402
Calibration, Compass..................... 127
Camper............................... 148
Capacities, Fluid........................ 406
Caps, Filler
Oil (Engine).......................... 359
Power Steering........................ 367Car Washes............................ 389
Carbon Monoxide Warning............72,150,313
Cargo Light............................ 113
Cassette Tape and Player Maintenance......... 198
Cassette Tape Player................166,169,172
Catalytic Converter....................313,362
CD Changer......................170,181,187
CD Player..................179,183,185,189,192
Cellular Phone.......................... 90
Center High Mounted Stop Light............ 400
Center Lap Belts......................... 44
Center Seat Storage Compartment............ 142
Certification Label....................... 315
Chart, Tire Sizing........................ 287
Check Engine Light (Malfunction Indicator Light) . 157
Child Restraint.......................... 59
Child Restraint Tether Anchors.............63,66
Child Seat............................59,65
Cigar Lighter........................... 140
INDEX 441
10

Disc Brakes............................ 376
Disposal
Engine Oil........................... 375
Door Ajar............................. 159
Door Locks............................. 18
Door Opener, Garage..................... 130
Drive Belts............................ 360
Driving
Off-Pavement......................... 224
Off-Road............................ 224
Electric Rear Window Defrost..........88,207,211
Electrical Power Outlets................... 139
Electronic Speed Control................... 118
Emergency Brake........................ 282
Emergency, In Case of
Freeing Vehicle When Stuck............... 347
Hazard Warning Flasher................. 334
Jacking............................. 338Jump Starting......................... 344
Tow Hooks.......................... 347
Towing............................. 348
Emission Control System Maintenance......... 410
Emission Related Components.............. 364
Engine............................... 352
Air Cleaner.......................... 361
Break-In Recommendations................ 70
Compartment Identification............... 352
Coolant (Antifreeze).................374,407
Exhaust Gas Caution.................... 313
Flooded, Starting...................... 268
Fuel Requirements..................... 406
Oil ...........................356,406,407
Oil Filler Cap......................... 359
Oil Selection.......................358,406
Oil Synthetic......................... 359
Temperature Gauge..................... 160
Equipment Identification Plate.............. 332
INDEX 443
10

Infant Restraint.......................... 59
Inflation Pressure Tires.................... 304
Inside Rearview Mirror.................... 84
Instrument Cluster....................156,157
Instrument Panel and Controls.............. 155
Instrument Panel Lens Cleaning............. 392
Interior Appearance Care.................. 391
Intermittent Wipers...................... 116
Introduction............................. 4
Jack Location........................... 336
Jack Operation.......................... 338
Jump Starting.......................... 344
Key, Replacement........................ 14
Key, Sentry............................. 13
Key-In Reminder......................... 12
Keyless Entry System...................... 24
Keys................................12,18Lane Change and Turn Signals.............. 113
Lap Belts.............................. 44
Lap/Shoulder Belts....................... 36
LATCH (Lower Anchors and Tether for CHildren) . 63
Lights..............................74,109
Airbag............................58,158
Anti-Lock Warning..................162,284
Battery Saver......................... 111
Brake Warning........................ 162
Bulb Replacement...................... 394
Cap Top Clearance..................... 402
Center Mounted Stop................... 400
Check Engine......................... 157
Courtesy/Reading..................... 122
Cruise.............................. 161
Daytime Running...................... 112
Dual Wheel Assembly Rear............... 403
Fog ............................. 113,405
Four-Wheel Drive Indicator............... 280
446 INDEX

Hazard Warning Flasher................. 334
Headlights........................... 111
High Beam........................ 115,158
High Beam Indicator.................... 158
High Beam/Low Beam Select.............. 115
Instrument Cluster..................... 157
Intensity Control....................... 110
Interior........................... 110,122
Lights On Reminder.................... 113
Low Washer Fluid..................... 164
Passing............................. 114
Seat Belt Reminder..................... 159
Service.............................. 394
Transfer Case......................... 280
Transmission Warning................165,327
Turn Signal.................. 113,158,394,398
Warning (Instrument Cluster Description)..... 157
Limited-Slip Differential................281,379
Loading Vehicle......................... 315Tires ............................... 291
Locks................................. 18
Child Protection........................ 23
Door................................ 18
Ignition.............................. 15
Keys................................ 12
Power Door........................... 19
Steering Wheel......................... 15
Lower Anchors and Tether for CHildren (LATCH) . 63
Lubricants............................. 383
Lubrication, Body....................... 369
Lug Nuts............................. 341
Lumbar Support........................ 105
Maintenance........................... 356
Maintenance Free Battery.................. 364
Maintenance Procedures................... 356
Maintenance Schedule.................... 410
ScheduleA......................... 424
INDEX 447
10

Synthetic............................ 359
Viscosity..........................359,406
Onboard Diagnostic System................ 353
Opener, Garage Door..................... 130
Operating Precautions.................... 353
Outside Rearview Mirrors.................. 86
Overdrive............................. 272
Overdrive OFF Switch.................... 272
Overhead Console....................122,123
Overhead Travel Information Center.......... 123
Owner’s Manual........................ 436
Parking Brake.......................... 282
Passenger Airbag On/Off Switch............. 53
Passing Light........................... 114
Phone, Cellular.......................... 90
Phone, Hands-Free....................... 90
Pickup Box............................ 147
Placard, Tire and Loading Information......... 292Positive Crankcase Valve.................. 364
Power
Distribution Center..................... 393
Door Locks........................... 19
Mirrors.............................. 87
Outlet.............................. 139
Seats............................... 105
Steering..........................286,367
Sunroof............................. 136
Windows............................. 33
Power Steering Fluid..................... 408
Power Wagon Features..................... 80
Pregnant Women and Seat Belts.............. 47
Pretensioners
Seat Belts............................. 45
Programmable Electronic Features.........131,135
Programming Transmitters..............131,135
Radial Ply Tires......................... 299
INDEX 449
10

Radiator Cap (Coolant Pressure Cap).......372,375
Radio Operation......................166,183
Radio Remote Controls.................... 197
Radio (Sound Systems)...........166,172,183,189
Ramp Travel Index....................... 225
Rear Axle............................. 378
Rear Wheel Bearings..................... 383
Reclining Front Seats..................... 103
Recommended Fluids, Lubricants and Genuine
Parts............................... 407
Recreational Towing...................... 329
Shifting into Transfer Case Neutral (N)....... 329
Shifting out of Transfer Case Neutral (N)..... 330
Reformulated Gasoline.................... 307
Refrigerant............................ 366
Relays and Flashers...................... 393
Reminder, Seat Belt....................... 45
Remote Keyless Entry..................... 24
Remote Sound System Controls.............. 197Replacement Tires....................... 302
Reporting Safety Defects................... 435
Restraint, Head......................... 104
Restraints, Child.......................59,65
Ride Height............................ 81
Rotation, Tires.......................... 306
Safety Checks Inside Vehicle................. 73
Safety Checks Outside Vehicle............... 74
Safety Defects, Reporting.................. 435
Safety Information, Tire................... 286
Safety Tips............................. 71
Schedule, Maintenance.................... 410
Seat Belt Maintenance.................... 392
Seat Belt Reminder....................... 45
Seat Belts..........................35,36,73
Adjustable Upper Shoulder Anchorage........ 43
And Pregnant Women................... 47
Child Restraint.......................59,70
450 INDEX