light DODGE POWER WAGON 2005 2.G Repair Manual

Ignition/Starter Switch...................266
▫Lock..............................266
▫Off ...............................266
▫On................................266
▫Start..............................266
▫ACC ..............................267
▫Manual Transmission Key Release Button....267
▫Key Reminder.......................267

Starting Procedures.....................267
▫Manual Transmission..................267
▫Automatic Transmission................268
▫If Engine Fails To Start.................268
▫After Starting........................269
Transmission Shifting....................270
▫Automatic Transmission With Overdrive.....270
▫Manual Transmission—6-Speed..........275

Four-Wheel- Drive Operation..............277
▫Manually Shifted Transfer Case Operating
Information/Precautions................277
▫Shifting Procedure - Manually Shifted Transfer
Case..............................279
▫Transfer Case Reminder Light............280

Limited-Slip Differential—If Equipped.......281

Parking Brake.........................282

Brake System..........................283
▫Brake Noise.........................284
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▫Materials Added To Fuel................309
▫Adding Fuel.........................309
▫Fuel System Cautions..................312
▫Carbon Monoxide Warnings..............313

Catalytic Converter.....................313

Vehicle Loading........................315
▫Certification Label.....................315

Trailer Towing.........................318
▫To Maintain Warranty Coverage...........318
▫Axle Lubricant And Trailer Towing.........320
▫Trailer Towing Recommendations..........320
▫Trailer Towing—Hitches...............321▫Connecting Trailer Lighting And Electric Trailer
Brakes.............................322
▫Trailer Weight And Trailer Tongue Weight....323
▫Trailer Towing Information (Maximum Trailer
Weight Ratings)......................325
▫Trailer Towing Mirrors—If Equipped......326
▫Cooling System Tips—Trailer Towing......326
▫Automatic Transmission Oil Temperature
Warning Light.......................327
▫Towing With An Automatic Transmission....327

Snowplow............................328
▫Dodge Power Wagon Models.............328
218 STARTING AND OPERATING

The switch has three positions, UNLOCK, RR, and FR/
RR. Under normal driving conditions the switch should
be left in the UNLOCK position. In the UNLOCK posi-
tion, the front and rear axles are unlocked. In the RR
position, the rear axle is locked. In the FR/RR position,
the front and rear axles are locked.NOTE:Even when the axles are in the UNLOCK
position, the limited slip differential in the rear axle still
provides torque biasing capability for moderate low
traction environments.
During the command to lock the axle, the indicator light
will flash until the axle is locked. After the lock command
has been successfully executed, the light will remain on
solid.
To lock the rear axle, place the vehicle in 4LO by
following the procedure in Four Wheel Drive Operation,
located in this section of the manual. Move the axle
locker switch position to RR while travelingless than 3
MPH (5 KM/H). The RR indicator light will remain on
when the rear axle is locked.
Rotary Locking Axle Switch
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NOTE:Left to right wheel speed difference may be
necessary to allow the axle to fully lock. If the indicator
light is flashing after placing the switch in the RR or
FR/RR position, drive the vehicle in a turn or on loose
gravel to expedite the locking action.
WARNING!
Do not use the locked axle position for normal
driving. A locked front axle is intended for off-road
driving only. Locking the front axle during on-road
driving will reduce the steering ability. This could
cause an accident and you may be seriously injured.
To lock the front axle move the axle locker switch to
FR/RR while travelingless than 3 MPH (5 KM/H). The
indicator light will be solid when the front axle is locked.NOTE:The rear axle must be locked before the front
axle will lock.
To unlock the front axle move the axle locker switch to
RR. The FR/RR indicator light will go out when the axle
is unlocked.
NOTE:The axle lockers could be torque locked due to
side to side loads on the axle. Driving slowly while
turning the steering wheel from a left hand turn to a right
hand turn or driving in reverse for a short distance may
be required to release the torque lock and unlock the
axles.
To unlock the rear axle move the axle locker switch to
UNLOCK. The RR indicator light will go out when the
rear axle is unlocked.
222 STARTING AND OPERATING

Stabilizer/Sway Bar System
Power Wagon vehicles are equipped with an electronic
disconnecting stabilizer/sway bar. This system allows
greater front suspension travel in off-road situations.
This system is controlled by the electronic control sway
bar switch located on the instrument panel.The switch has two positions, on-road and off-road. The
system is normally in on-road mode, indicated by a solid
green light. The stabilizer/sway bar should remain in
on-road mode during normal driving conditions.
To disconnect the stabilizer/sway bar, shift to either 4HI
or 4LO as shown in Four Wheel Drive Operation and
press the top of the stabilizer/sway bar button to obtain
the off-road position. The amber indicator light will flash
until the stabilizer/sway bar has been fully disconnected.
(See page 277 for more information.)
NOTE:The stabilizer/sway bar may be torque locked
due to left and right suspension height differences. This
condition is due to driving surface differences or vehicle
loading. In order for the stabilizer/sway bar to
disconnect/reconnect, the right and left halves of the bar
must be aligned. This alignment may require that the
vehicle be driven onto level ground or rocked from side
to side.
Electronic Control Sway Bar Switch
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To return to on-road mode press the bottom of the
stabilizer/sway bar button.
WARNING!
If stabilizer/sway bar will not return to on-road
mode, vehicle stability is greatly reduced. Do not
attempt to drive vehicle over 18 mph (29 km/h).
Driving faster than 18 mph (29 km/h) may cause loss
of control of the vehicle, which could result in
serious injury. Contact your local service center for
assistance.
POWER WAGON–SAFE OFF-ROAD DRIVING
Off-Road Driving Tips and Vehicle Characteristics
The Power Wagon has excellent on and off-road capabili-
ties. These off-road capabilities will allow you to explore
those wilderness trails where few travel, providing a
source of exciting and satisfying recreation. Before you
venture out you should contact your local governmental
agency to determine what are the designated off-road
vehicle (ORV) trails or recreation areas. You should
always tread lightly and only use established roads, trails
or ORV recreational areas. The National Forest Service,
Bureau of Land Management or local Department of
Natural Resources are a wealth of information and usu-
ally have maps with marked trails.
224 STARTING AND OPERATING

Simultaneous Brake And Throttle Operation
Many off-road driving conditions require the simulta-
neous use of the brake and throttle (two footed driving).
When climbing rocks, logs, or other stepped objects,
using light brake pressure with light throttle will keep the
vehicle from jerking or lurching. This technique is also
used when you need to stop and restart a vehicle on a
steep incline.
The Basics Of Off-Road Driving
You will encounter many types of terrain driving off-
road. You should be familiar with the terrain and area
before proceeding. There are many types of surface
conditions: hard packed dirt, gravel, rocks, grass, sand,
mud, snow and ice. Every surface has a different effect on
your vehicle’s steering, handling and traction. Control-
ling your vehicle is one of the keys to successful off-road
driving, so always keep a firm grip on the steering wheel
and maintain a good driving posture. Avoid sudden
accelerations, turns or braking. In most cases there are noroad signs, posted speed limits or signal lights. Therefore
you will need to use your own good judgment on what is
safe and what isn’t. When on a trail you should always be
looking ahead for surface obstacles and changes in
terrain. The key is to plan your future driving route while
remembering what you are currently driving over.
CAUTION!
Never park your vehicle over dry grass or other
combustible materials. The heat from your vehicle
exhaust system could cause a fire.
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CAUTION!
Reduced tire pressures may cause tire unseating and
total loss of air pressure. To reduce the risk of tire
unseating, while at a reduced tire pressure, reduce your
speed and avoid sharp turns or abrupt maneuvers.
Crossing Obstacles (Rocks And Other High
Points)
While driving off road, you will encounter many types of
terrain. These varying types of terrain bring different
types of obstacles. Before proceeding review the path
ahead to determine the correct approach and your ability
to safely recover the vehicle if something goes wrong.
Keeping a firm grip on the steering wheel, bring the
vehicle to a complete stop and then inch the vehicle
forward until it makes contact with the object. Apply the
throttle lightly while holding a light brake pressure and
ease the vehicle up and over the object.
WARNING!
Crossing obstacles can cause abrupt steering system
loading which could cause you to loose control of
your vehicle.
Using A Spotter
There are many times where it is hard to see the obstacle
or determine the correct path. Determining the correct
path can be extremely difficult when you are confronting
many obstacles. In these cases have someone guide you
over, through, or around the obstacle. Have the person
stand a safe distance in front of you where they can see
the obstacle, watch your tires and undercarriage, and
guide you through.
232 STARTING AND OPERATING

WARNING!
There is an increased risk of roll over when crossing
an obstacle, at any angle, with steep sides.
Crossing Logs
To cross a log, approach it at a slight angle (approxi-
mately 10 to 15 degrees). This allows one front tire to be
on top of the log while the other just starts to climb the
log. While climbing the log, modulate your brake and
accelerator to avoid spinning the log out from under your
tires. Then ease the vehicle off the log using your brakes.
CAUTION!
Do not attempted to cross a log with a greater
diameter than the running ground clearance or the
vehicle will become high centered.
Getting High Centered
If you get hung up or high centered on an object, get out
of the vehicle and try to determine what the vehicle is
hung up on, where it is contacting the underbody and
what is the best direction to recover the vehicle. Depend-
ing on what you are in contact with, jack the vehicle up
and place a few rocks under the tires so the weight is off
of the high point when you let the vehicle down. You can
also try rocking the vehicle or winching the vehicle off
the object.
234 STARTING AND OPERATING

CAUTION!
Winching or rocking the vehicle off hard objects
increases the risk of underbody damage.
Hill Climbing
Hill climbing requires good judgment and a good under-
standing of your abilities and your vehicle’s limitations.
Hills can cause serious problems. Some are just too steep
to climb and should not be attempted. You should always
feel confident with the vehicle and your abilities. You
should always climb hills straight up and down. Never
attempt to climb a hill on an angle.
•Before Climbing A Steep Hill–As you approach a
hill consider its grade or steepness. Determine if it is
too steep. Look to see what the traction is on the hill
side trail. Is the trail straight up and down? What is on
top and the other side? Are there ruts, rocks, branchesor other obstacles on the path? Can you safely recover
the vehicle if something goes wrong? If everything
looks good and you feel confident, then change trans-
mission into a lower gear, shift the transfer case into 4L
(Low) and proceed with caution. You should use first
gear and 4L (Low) for very steep hills.
•Driving Up Hill–Once you have determined your
ability to proceed and have shifted into the appropri-
ate gear, line your vehicle up for the straightest
possible run. Accelerate with an easy constant throttle
and apply more power as you start up the hill. Do not
race forward into a steep grade, the abrupt change of
grade could cause you to lose control. If the front end
begins to bounce, ease off the throttle slightly to bring
all four tires back on the ground. As you approach the
crest of the hill ease off the throttle and slowly proceed
over the top. If the wheels start to slip as you approach
the crest of a hill, ease off the accelerator and maintain
headway by turning the steering wheel no more than
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