transmission fluid DODGE POWER WAGON 2006 2.G User Guide

Drain and Refill
Vehicles operated in normal service do not have regularly
scheduled oil changes. If fluid has become contaminated
with water or to provide the correct viscosity grade, drain
and refill.
Lubricant Selection
Refer to Fluids, Lubricants and Genuine Parts for correct
fluid type.
NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentials
Power Wagon AxlesDO NOT REQUIREany limited slip
oil additive (friction modifiers).
Transfer Case
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
Lubricant Selection
Refer to Fluids, Lubricants and Genuine Parts for correct
fluid type.
Front Drive Shaft
The front drive shaft contains a grease fitting which
should be serviced at every oil change (see maintenance
schedule A/B).
Manual Transmission
Fluid Level Check
This fluid level can be checked by removing the filler
plug. If the level of the lubricant is more than 1/4” (6.4
mm) below the bottom of the filler hole while the vehicle
392 MAINTAINING YOUR VEHICLE

is on level ground, enough lubricant should be added to
bring the level to the bottom of the filler hole.
Lubricant Selection G56 (6 – Speed Manual
Transmission — If Equipped)
This transmission does not require periodic changing. If
it becomes necessary to add or change the fluid in this
transmission, refer to Fluids, Lubricants and Genuine
Parts for correct fluid type.
Automatic Transmission
Fluid Level Check
The fluid level should be checked when the engine is
fully warmed up and the fluid in the transmission is at
normal operating temperature. Operation of the trans-
mission with an improper fluid level will greatly reduce
the life of the transmission and of the fluid. Check the
fluid level whenever the vehicle is serviced.
Fluid Level Check – 545RFE
Check the fluid level while the transmission is at normal
operating temperature 82°C (180°F). This occurs after at
least 15 miles (25 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake and press the brake
pedal.
4. Place the gear selector momentarily in each gear
position ending with the lever in P (Park).
MAINTAINING YOUR VEHICLE 393
7

5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the “HOT”
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that solid coating of oil is seen on
both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.Do not overfill.After
adding any quantity of oil through the oil fill tube, wait
a minimum of two (2) minutes for the oil to fully drain
into the transmission before rechecking the fluid level.
NOTE:If it is necessary to check the transmissionbelow
the operating temperature, the fluid level should be
between the two “COLD” (lower) holes on the dipstick
with the fluid at approximately 70°F (21°C) (room tem-
perature). If the fluid level is correctly established at
room temperature, it should be between the “HOT”(upper) reference holes when the transmission reaches
180°F (82°C). Remember it is best to check the level at the
normal operating temperature.
CAUTION!
Be aware that if the fluid temperature is below 50°F
(10°C) it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release parking brake.
To prevent dirt and water from entering the transmission
after checking or replenishing fluid, make certain that the
dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the
dipstick tube.
394 MAINTAINING YOUR VEHICLE

Selection Of Lubricant
Refer to Fluids, Lubricants and Genuine Parts for correct
fluid type. It is important that the transmission fluid be
maintained at the prescribed level using the recom-
mended fluid.
CAUTION!
Using a transmission fluid other than the manufac-
turers recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Using a transmission fluid other than the
manufacturers recommended fluid will result in
more frequent fluid and filter changes. Refer to
Fluids, Lubricants and Genuine Parts for correct
fluid type.
Automatic Transmission Fluid and Filter Change
To obtain best performance and long life for automatic
transmissions, the manufacturer recommends that they
be given regular maintenance service by an Authorized
Dodge Dealer or Service Center.
It is important that proper lubricant is used in the
transmission. Refer to Fluids, Lubricants and Genuine
Parts for correct fluid type.
The fluid and filter(s) should be changed as specified in
the Maintenance Schedule (Section 8).
NOTE:If the transmission is disassembled for any
reason, the fluid and filter(s) should be changed.
Special Additives
The manufacturer strongly recommends against the ad-
dition of any additives to the transmission. Exception to
this policy is the use of special dyes to aid in detecting
fluid leaks. The use of transmission sealers should be
avoided, since they may adversely affect seals.
MAINTAINING YOUR VEHICLE 395
7

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MoparATF+4, Automatic Transmission Fluid
Transfer Case MoparATF+4, Automatic Transmission Fluid
Manual Transmission Fluid (G-56) MoparATF+4, Automatic Transmission Fluid
Front Driveshaft Grease Fitting. Use Mopartype MS-6560 (lithium based grease), or equivalent.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P.
Front and Rear Axle Synthetic, GL-5 SAE, 75W-90. Limited-Slip 10.5 inch Rear AxleDOES NOT
REQUIREa limited slip additive.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used. If DOT 3 brake fluid is not
available, then DOT 4 is acceptable. Use only recommended brake fluids.
Power Steering Reservoir MoparATF+4, Automatic Transmission Fluid
MAINTAINING YOUR VEHICLE 419
7

At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of coolant bottle, brake master
cylinder, and transmission and add as needed.
•Check all lights and all other electrical items for correct
operation.
At Each Oil Change
•Change the engine oil filter.
•Lubricate the front driveshaft grease fitting and tie rod
end links.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the CV joints (if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
•Lubricate Front Drive Shaft Fitting.
424 MAINTENANCE SCHEDULES
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 48,000 51,000 54,000 57,000 60,000
(Kilometers) (80 000) (85 000) (90 000) (95 000) (100 000)
Change engine oil and engine oil filter, or at 3
months, whichever comes first.X X XXX
Lubricate Front Drive Shaft Fitting. X X X X X
Flush and replace engine coolant at 60 months, or
102, 000 miles (170 000 km) whichever comes first.X
Rotate tires. X X X
Check spare tire for proper pressure and correct
stowage.XXX
Lubricate tie rod end links. X X X X X
Drain and refill transfer case fluid.X
Change rear axle fluid.X
Change front axle fluid.X
Change 6-spd manual transmission (G-56) fluid. X
SCHEDULE “B” 429
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 105,000 108,000 111,000 114,000 117,000 120,000
(Kilometers) (175 000) (180 000) (185 000) (190 000) (195 000) (200 000)
Change engine oil and engine oil filter, or at 3
months, whichever comes first.X X XXXX
Lubricate Front Drive Shaft Fitting. X X X X X X
Rotate tires. X X X
Check spare tire for proper pressure and cor-
rect stowage.XXX
Lubricate tie rod end links. X X X X X X
Drain and refill transfer case fluid.X
Change rear axle fluid. X X
Change front axle fluid. X X
Change 6-spd manual transmission (G-56)
fluid.X
Inspect brake linings. X X
Inspect engine air cleaner filter, replace if
necessary.XX
Replace spark plugs.X
SCHEDULE “B” 435
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Adding Fuel........................319,347
Air Cleaner, Engine (Engine Air Cleaner Filter) . 375,398
Air Conditioner Maintenance............... 379
Air Conditioning Refrigerant.............379,380
Air Conditioning System................216,379
Air Conditioning System, Zone Control........ 219
Air Pressure, Tires....................306,314
Airbag.............................. 45,51
Airbag Light......................... 72,169
Airbag On/Off Switch..................... 51
Airbag, Side............................ 54
Alarm .............................. 29,171
Alignment and Balance................... 313
Alterations/Modifications, Vehicle............. 7
Antifreeze (Engine Coolant)..............387,417
Anti-Lock Warning Light...............173,294
Anti-Theft System..................... 29,171
Appearance Care........................ 401
Ashtray............................... 152Automatic Transmission
Adding Fluid......................... 394
Fluid and Filter Changes................. 395
Fluid Level Check...................... 393
FluidType ........................395,419
Shift Indicator........................ 171
Shifting ............................. 280
Special Additives...................... 395
AxleFluid ..........................391,419
Axle Lubrication........................ 391
BallJoints ............................. 380
Battery............................... 378
Emergency Starting..................... 356
Saving Feature (Protection)............... 122
Bearings.............................. 396
Belts,Drive ............................ 374
Belts, Seat.............................. 34
Body Mechanism Lubrication............... 382
452 INDEX

Event Data Recorder...................... 56
Exhaust Gas Caution.............. 71,162,322,384
Exhaust System....................... 71,384
Exterior Lighting........................ 123
Filters
Air Cleaner........................375,398
Engine Fuel.......................... 375
Engine Oil........................374,418
Engine Oil Disposal.................... 374
Flashers
Turn Signal.......................... 125
Flat Tire Stowage.....................349,355
Flooded Engine Starting................... 278
Fluid, Brake........................... 419
Fluid Capacities......................... 417
Fluid Level Checks
Automatic Transmission................. 393
Power Steering........................ 380Fluids, Lubricants and Genuine Parts.......... 418
Fog Lights.......................124,174,415
Fold Flat Load Floor..................... 156
Four Wheel Drive....................... 287
Four-Way Hazard Flasher.................. 346
Freeing A Stuck Vehicle................... 359
FrontAxle ............................. 391
Front Wheel Bearings..................... 396
Fuel................................. 317
Adding............................. 319
Filter ............................... 375
Gauge.............................. 175
Octane Rating......................317,418
Requirements......................317,417
Tank Capacity........................ 417
Fueling ............................... 319
Fuses................................ 405
Garage Door Opener..................... 142
456 INDEX