ECU DODGE RAM 1500 1998 2.G Workshop Manual

AUTOMATIC DOOR LOCKS
When the automatic door locks are ENABLED the
door locks will lock when the vehicle is moving at
about 25.7 Km/h (15 mph), all doors are closed and
the accelerator pedal is depressed. This feature can
be switched ON or OFF as desired. When the system
is DISABLED the door locks will operate normally,
but will not lock automatically when the vehicle is
rolling. Once the automatic door locks have been
actuated, they will not try to lock the doors again
until a door is opened.
DOOR LOCK INHIBIT
If the key is in the ignition, in any position, and
either front door is ajar, the doors can not be locked,
but the unlock function still operates. Pressing the
RKE lock/unlock button under these conditions will
result in a normal lock/unlock activation.
After the key is removed from the ignition switch,
or the doors are closed, the power door locks will
operate normally.
DOOR LOCK CIRCUIT PROTECTION
If the door lock switch is actuated continuously for
more than five seconds the instrument cluster will
turn the output driver OFF (the instrument cluster
would consider the switch stuck). Each lock motor is
protected with a Positive Temperature Coefficient
device that prevents motor burn out.
REMOTE KEYLESS ENTRY
²LOCK: Pressing the LOCK button locks all
doors, sounds horn (chirp) once if enabled, flashes the
park lamps once if enabled, and arms the Vehicle
Theft Security System (VTSS), if enabled. The chirp
verifies that the RKE module has sent a message to
the instrument cluster for door lock operation. If a
door has not been closed before pressing the LOCK
button, the vehicle may not be secured and the VTSS
(if equipped) will not arm until the door is closed.
²UNLOCK: Pressing the UNLOCK button once
will unlock the driver's door first if enabled, flashes
the park lamps twice if enabled, activates the illumi-
nated entry system, and disarms the Vehicle Theft
Security System (VTSS), if equipped. Pressing the
UNLOCK button twice within five seconds will
unlock all doors, if driver's door first is enabled.
²PANIC:
Pressing the PANIC button sounds the
horns at half second intervals, flashes the exterior
lamps, and turns ON the interior lamps. The panic
alarm will remain on for three minutes, or until the
PANIC button is actuated again or the vehicle speed
exceeds 25.7 Km/h (15 mph) will cancel the panic event.
The Remote Keyless Entry Module is capable of
retaining the transmitter Vehicle Access Code(s) in its
memory even after vehicle power has been interrupted.
DIAGNOSIS AND TESTING - POWER LOCKS
The most reliable, efficient, and accurate
means to diagnose the power lock system
requires the use of a DRBIIItscan tool and the
proper Diagnostic Procedures manual.
Following are tests that will help to diagnose the
hard wired components and circuits of the power lock
system. However, these tests may not prove conclu-
sive in the diagnosis of this system. In order to
obtain conclusive testing of the power lock system,
the Programmable Communications Interface (PCI)
data bus network and all of the electronic modules
that provide inputs to, or receive outputs from the
power lock system components must be checked.
The instrument cluster will set Diagnostic Trouble
Codes (DTC) for the power lock system.
Refer to the appropriate wiring information.
PRELIMINARY DIAGNOSIS
As a preliminary diagnosis for the power lock sys-
tem, note the system operation while you actuate
both the Lock and Unlock functions with the power
lock switches and with the Remote Keyless Entry
(RKE) transmitter. Then, proceed as follows:
²If the entire power lock system fails to function
with either the power lock switches or the RKE
transmitter, check the fused B(+) fuse in the Inte-
grated Power Module (IPM).
²If the power lock system functions with both
power lock switches, but not with the RKE transmit-
ter, proceed to diagnosis of the Remote Keyless Entry
(RKE) system. (Refer to 8 - ELECTRICAL/POWER
LOCKS/KEYLESS ENTRY TRANSMITTER - DIAG-
NOSIS AND TESTING) or (Refer to 8 - ELECTRI-
CAL/POWER LOCKS/REMOTE KEYLESS ENTRY
MODULE - DIAGNOSIS AND TESTING).
²If the power lock system functions with the RKE
transmitter, but not with one or both power lock
switches, proceed to diagnosis of the door lock
switches. (Refer to 8 - ELECTRICAL/POWER
LOCKS/POWER LOCK SWITCH - DIAGNOSIS AND
TESTING).
²If the driver side power lock switch operates
only the driver side front door power lock motor, but
all other power lock motors operate with the passen-
ger side power lock switch or the RKE transmitter,
use a DRBIIItscan tool and the appropriate diagnos-
tic information to diagnose the Programmable Com-
munications Interface (PCI) data bus.
²If only one power lock motor fails to operate
with both power lock switches and the RKE trans-
mitter, proceed to diagnosis of the power lock motor.
(Refer to 8 - ELECTRICAL/POWER LOCKS/POWER
LOCK MOTOR - DIAGNOSIS AND TESTING).
DRPOWER LOCKS 8N - 3
POWER LOCKS (Continued)

DRIVER DOOR MODULE SWITCH TESTS
LEFT FRONT DOWN PINS9&12
RIGHT FRONT UP PINS3&9
RIGHT FRONT DOWN PINS6&9
LEFT REAR UP PINS4&9
LEFT REAR DOWN PINS9&10
RIGHT REAR UP PINS2&9
RIGHT REAR DOWN PINS1&9
POWER WINDOW LOCKOUT SWITCH
SWITCH POSITION CONTINUITY BETWEEN
OFF (SWITCH BUTTON
RAISED - NOT
DEPRESSED)PIN 9 OF CONNECTOR
C-1&PIN8OF
CONNECTOR C-2
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the door trim panel (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - REMOVAL).
(3) Remove the driver door module from the trim
panel bezel.
INSTALLATION
(1) Install driver door module to trim panel bezel.
(2) Install door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION).
(3) Connect battery negative cable.
REMOTE KEYLESS ENTRY
MODULE
DESCRIPTION
When an RKE lock message is sent to the instru-
ment cluster, the instrument cluster actuates the
door locks, the interior lighting is turned off, the
horn chirps (if this feature is enabled), the park
lamps flash (if this feature is enabled) and, if the
vehicle is so equipped, the Vehicle Theft Security
System (VTSS) is armed. When an RKE unlock mes-
sage is sent to the instrument cluster, the instrument
cluster actuates the driver side front door (or all
doors if this feature is enabled) unlock, the interior
lighting is turned on and, if the vehicle is so
equipped, the VTSS is disarmed.
When an RKE panic message is sent to the instru-
ment cluster, the instrument cluster actuates the
driver side front door (or all doors if this feature is
enabled) unlock, the interior lighting is turned on
and, if the vehicle is so equipped, the VTSS is dis-
armed. The panic message will also cause the exte-
rior lamps (including the headlights) to flash, andthe horn to sound for about three minutes, or until a
second panic message is sent to the instrument clus-
ter. A vehicle speed of about 25.7 kilometers-per-hour
(15 miles-per-hour) will also cancel the panic event.
Refer to the owner's manual for more information
on the features, use and operation of the RKE sys-
tem.
OPERATION
Whenever the vehicle battery power is interrupted,
the Remote Keyless Module (RKE) Module will retain
all vehicle access codes in its memory. When replac-
ing or adding a key fob transmitter (maximum of 4) a
DRB IIItscan tool is required to program the RKE
Module to accept the new Vehicle Access Code if a
customer owned transmitter is not available.
If a functioning transmitter is available, (Refer to 8
- ELECTRICAL/POWER LOCKS/KEYLESS ENTRY
TRANSMITTER - STANDARD PROCEDURE)
DIAGNOSIS AND TESTING - REMOTE KEYLESS
ENTRY MODULE
The most reliable, efficient, and accurate means to
diagnose the power lock system requires the use of a
DRBIIItscan tool and the proper Diagnostic Proce-
dures manual.
Refer to the appropriate wiring information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the instrument cluster (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER -
REMOVAL).
(3) Remove remote keyless entry module from
instrument cluster (Fig. 4).
Fig. 4 REMOTE KEYLESS ENTRY MODULE
1 - INSTRUMENT CLUSTER
2 - REMOTE KEYLESS ENTRY MODULE
DRPOWER LOCKS 8N - 7
DRIVER DOOR MODULE (Continued)

DRIVER SEAT SWITCH
DESCRIPTION
The power seat on this model can be adjusted in
eight different directions, up, down, front up, front
down, rear up, rear down, rearward and forward.
The power seat switch (Fig. 1) on this model has an
additional switch knob for adjusting the power lum-
bar support. The power seat switch is located on the
outboard side of the seat cushion on the seat cushion
side shield. Refer to the owner's manual in the vehi-
cle glove box for more information on the power seat
switch functions and the seat adjusting procedures.
The individual switches in the power seat switch
assembly cannot be repaired. If one switch is dam-
aged or faulty, the entire power seat switch assembly
must be replaced.
OPERATION
When a power switch control knob or knobs are
actuated, a battery feed and a ground path are
applied through the switch contacts to the power seat
track or recliner adjuster motor. The selected
adjuster motor operates to move the seat track or
recliner through its drive unit in the selected direc-
tion until the switch is released, or until the travel
limit of the adjuster is reached. When the switch ismoved in the opposite direction, the battery feed and
ground path to the motor are reversed through the
switch contacts. This causes the adjuster motor to
run in the opposite direction.
No power seat switch should be held applied in any
direction after the adjuster has reached its travel
limit. The power seat adjuster motors each contain a
self-resetting circuit breaker to protect them from
overload. However, consecutive or frequent resetting
of the circuit breaker must not be allowed to con-
tinue, or the motor may be damaged.
DIAGNOSIS AND TESTING - DRIVER SEAT
SWITCH
For circuit descriptions and diagrams, refer to Wir-
ing.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the power seat switch from the power
seat.
(3) Use an ohmmeter to test the continuity of the
power seat switches in each position. See the Power
Seat Switch Continuity chart (Fig. 2). If OK, refer to
Power Seat Track Diagnosis and Testing in this
group. If not OK, replace the faulty power seat
switch.
DRIVER POWER SEAT SWITCH TEST TABLE
DRIVER SWITCH
POSITIONCONTINUITY BETWEEN
OFF B-N, B-J, B-M
B-E, B-L, B-K
VERTICAL UP A-E, A-M, B-N, B-J
VERTICAL DOWN A-J, A-N, B-M, B-E
Fig. 1 DR Power Seat Switch
1 - POWER SEAT SWITCH ASSEMBLY
2 - FRONT SEAT CUSHION ADJUSTMENT BUTTON
3 - COMPLETE SEAT ADJUSTMENT BUTTON
4 - REAR SEAT CUSHION ADJUSTMENT BUTTON
5 - LUMBAR ADJUSTMENT BUTTON
Fig. 2 Testing Driver Power Seat Switch
8N - 14 POWER SEATSDR

DRIVER POWER SEAT SWITCH TEST TABLE
DRIVER SWITCH
POSITIONCONTINUITY BETWEEN
HORIZONTAL
FORWARDA-L, B-K
HORIZONTAL
REARWARDA-K, B-L
FRONT TILT UP A-M, B-N
FRONT TILT DOWN A-N, B-M
REAR TILT UP A-E, B-J
REAR TILT DOWN A-J, B-E
LUMBAR OFF O-P, O-R, P-R
LUMPAR UP (INFLATE) O-P, Q-R
LUMBAR DOWN
(DEFLATE)O-R, P-Q
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the seat cushion side shield from the
seat. Refer to the Body section of the service manual
for the procedure.
(3) Pull the switch bezel or side shield unit out
from the seat far enough to access the switch wire
harness connector. Gently pry the locking tabs of the
switch away from the wire harness connector and
carefully unplug the connector from the power seat
switch module.
(4) Remove the screws that secure the power seat
switch.
INSTALLATION
(1) Position the power seat switch on the seat
cushion side shield and install the screws that secure
the power seat switch to seat cushion side shield.
(2) Connect the electrical connector.
(3) Install the seat cushion side shield on the seat.
Refer to the Body section of the service manual for
the procedure.
(4) If equipped, install the screw that secures the
recliner lever to the recliner mechanism release shaft
on the outboard side of the front seat.
(5) Connect the battery negative cable.
PASSENGER SEAT SWITCH
DESCRIPTION
The power seat on this model can be adjusted in
eight different directions, up, down, front up, front
down, rear up, rear down, rearward and forward.
The power seat switch (Fig. 3) on this model has an
additional switch knob for adjusting the power lum-bar support. The power seat switch is located on the
outboard side of the seat cushion on the seat cushion
side shield. Refer to the owner's manual in the vehi-
cle glove box for more information on the power seat
switch functions and the seat adjusting procedures.
The individual switches in the power seat switch
assembly cannot be repaired. If one switch is dam-
aged or faulty, the entire power seat switch assembly
must be replaced.
OPERATION
When a power switch control knob or knobs are
actuated, a battery feed and a ground path are
applied through the switch contacts to the power seat
track or recliner adjuster motor. The selected
adjuster motor operates to move the seat track or
recliner through its drive unit in the selected direc-
tion until the switch is released, or until the travel
limit of the adjuster is reached. When the switch is
moved in the opposite direction, the battery feed and
ground path to the motor are reversed through the
switch contacts. This causes the adjuster motor to
run in the opposite direction.
No power seat switch should be held applied in any
direction after the adjuster has reached its travel
limit. The power seat adjuster motors each contain a
self-resetting circuit breaker to protect them from
overload. However, consecutive or frequent resetting
of the circuit breaker must not be allowed to con-
tinue, or the motor may be damaged.
Fig. 3 DR Power Seat Switch
1 - POWER SEAT SWITCH ASSEMBLY
2 - FRONT SEAT CUSHION ADJUSTMENT BUTTON
3 - COMPLETE SEAT ADJUSTMENT BUTTON
4 - REAR SEAT CUSHION ADJUSTMENT BUTTON
5 - LUMBAR ADJUSTMENT BUTTON
DRPOWER SEATS 8N - 15
DRIVER SEAT SWITCH (Continued)

DIAGNOSIS AND TESTING - PASSENGER SEAT
SWITCH
For circuit descriptions and diagrams, refer to Wir-
ing.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the power seat switch from the power
seat.
(3) Use an ohmmeter to test the continuity of the
power seat switches in each position. See the Power
Seat Switch Continuity chart (Fig. 4). If OK, refer to
Power Seat Track Diagnosis and Testing in this
group. If not OK, replace the faulty power seat
switch.
PASSENGER SEAT SWITCH TEST TABLE
PASSENGER SWITCH
POSITIONCONTINUITY BETWEEN
OFF B-N, B-J, B-M
B-E, B-L, B-K
VERTICAL DOWN A-E, A-M, B-N, B-E
VERTICAL UP A-J, A-N, B-M, B-E
HORIZONTAL
FORWARDA-L, B-K
HORIZONTAL
REARWARDA-K, B-L
FRONT TILT DOWN A-M, B-N
FRONT TILT UP A-N, B-M
REAR TILT DOWN A-E, B-J
REAR TILT UP A-J, B-E
LUMBAR OFF O-P, O-R, P-R
LUMPAR UP (DEFLATE) O-P, Q-R
LUMBAR DOWN
(INFLATE)O-R, P-Q
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the seat cushion side shield from the
seat. Refer to the Body section of the service manual
for the procedure.
(3) Pull the switch bezel or side shield unit out
from the seat far enough to access the switch wire
harness connector. Gently pry the locking tabs of the
switch away from the wire harness connector and
carefully unplug the connector from the power seat
switch module.
(4) Remove the screws that secure the power seat
switch.
INSTALLATION
(1) Position the power seat switch on the seat
cushion bezel and install the screws that secure the
power seat switch to seat cushion side bezel.
(2) Connect the electrical connector.
(3) Install the seat cushion switch bezel on the
seat. Refer to the Body section of the service manual
for the procedure.
(4) If equipped, install the screw that secures the
recliner lever to the recliner mechanism release shaft
on the outboard side of the front seat.
(5) Connect the battery negative cable.
POWER SEAT TRACK
DESCRIPTION
The eight-way power seat option includes a power
seat track assembly located under each front seat
(Fig. 5). The power seat track assembly replaces the
standard manually operated seat tracks. The lower
half of the power seat track is secured at the front
with two bolts to the floor panel seat cross member,
and at the rear with two bolts to the floor panel.
Four nuts secure the bottom of the seat cushion
frame to the upper half of the power seat track unit.
The power seat track assembly cannot be repaired,
and is serviced only as a complete assembly. If any
component in this assembly is faulty or damaged, the
entire power seat track must be replaced.
OPERATION
The power seat track unit includes three reversible
electric motors that are secured to the upper half of
the track unit. Each motor moves the seat adjuster
through a combination of worm-drive gearboxes and
screw-type drive units.
The front and rear of the seat are operated by two
separate vertical adjustment motors. These motors
can be operated independently of each other, tilting
the entire seat assembly forward or rearward; or,
Fig. 4 Testing Passenger Power Seat Switch
8N - 16 POWER SEATSDR
PASSENGER SEAT SWITCH (Continued)

they can be operated in unison by selecting the
proper power seat switch functions, which will raise
or lower the entire seat assembly. The third motor is
the horizontal adjustment motor, which moves the
seat track in the forward and rearward directions.
DIAGNOSIS AND TESTING - POWER SEAT
TRACK
For complete power seat circuit descriptions and
diagrams, refer to Wiring Diagrams.
Operate the power seat switch to move all three
seat motors in each direction. The seat should move
in each of the selected directions. If the power seat
track fails to operate in only one direction, move the
seat track a short distance in the opposite direction
and test again to be certain that the track is not at
its travel limit. If the power seat track still fails to
operate in only one direction, refer to Diagnosis and
Testing of the Power Seat Switch in this section. If
the power seat track fails to operate in more than
one direction, proceed as follows:
(1) Check the power seat fuse in the power distri-
bution center. If OK, go to Step 2. If not OK, replace
the faulty fuse.
(2) Remove the power seat switch from the seat.
Check for battery voltage at the fused B(+) circuit
cavity of the power seat switch wire harness connec-
tor. If OK, go to Step 3. If not OK, repair the open
circuit to the power distribution center as required.(3) Check for continuity between the ground cir-
cuit cavity of the power seat switch wire harness con-
nector and a good ground. There should be
continuity. If OK, go to Step 4. If not OK, repair the
open circuit to ground as required.
(4) Test the power seat switch as described in this
group. If the switch tests OK, check the wire harness
between the power seat switch and the motor for
shorts or opens. If the circuits check OK, replace the
faulty power seat track (adjuster) assembly. If the
circuits are not OK, repair the wire harness as
required.
REMOVAL
(1) Remove the appropriate seat from the vehicle.
(Refer to 23 - BODY/SEATS/SEAT - REMOVAL).
(2) Remove the power seat switch from the seat.
Refer to the procedure in this section of the service
manual.
(3) Remove four seat track mounting nuts from
cushion pan.
(4) Disconnect the power seat electrical and
remove the seat track from the seat cushion.
(5) Remove the necessary components that must
be transferred to the replacement seat track (seat
belt buckles, wire harness, etc.).
INSTALLATION
(1) Install the necessary components that must be
transferred to the replacement seat track (seat belt
buckles, wire harness, etc.).
(2) Position the seat track and install the retaining
nuts on the seat cushion pan studs. Torque the bolts
to 25 N´m.
(3) Route and connect the power seat electrical on
the seat track and cushion pan.
(4) Install the power seat switch on the seat. Refer
to the procedure in this section of the service man-
ual.
(5) Install the seat in the vehicle (Refer to 23 -
BODY/SEATS/SEAT - INSTALLATION).
(6) Connect the negative battery cable.
LUMBAR CONTROL SWITCH
DESCRIPTION
The power lumbar seat option includes an electri-
cally operated lumbar support mechanism. A single
two-way momentary power lumbar switch is integral
with the power seat switches. The power lumbar
switch is secured to the back of the seat cushion side
shield with screws, and the switch paddle protrudes
through a hole to the outside of the shield. The
switch paddle is located in a shallow depression
molded into the outer surface of the seat cushion side
Fig. 5 DR Driver Power Seat Track
1 - POWER SEAT TRACK ASSEMBLY
2 - SEAT TRACK WIRE HARNESS
3 - SEAT BELT BUCKLE ASSEMBLIES
DRPOWER SEATS 8N - 17
POWER SEAT TRACK (Continued)

shield that helps to shroud it from unintentional
actuation when entering or leaving the vehicle.
The power lumbar switches cannot be adjusted or
repaired and, if faulty or damaged, the seat switch
assembly must be replaced.
OPERATION
When the power lumbar switch paddle is actuated,
a battery feed and a ground path are applied through
the switch contacts to the power lumbar adjuster
motor. The motor operates to move the lumbar
adjuster through its drive unit in the selected direc-
tion until the switch is released, or until the travel
limit of the adjuster is reached. When the switch is
moved in the opposite direction, the battery feed and
ground path to the motor are reversed through the
switch contacts. This causes the motor to run in the
opposite direction.
The power lumbar switch should not be held
applied in either direction after the adjuster has
reached its travel limit. The power lumbar adjuster
motor contains a self-resetting circuit breaker to pro-
tect it from overload. However, consecutive or fre-
quent resetting of the circuit breaker must not be
allowed to continue, or the motor may be damaged.
REMOVAL
The power lumbar switch is integral with the other
power seat switches. Refer to the appropriate driver
or passenger power front seat switch removal and/or
installation procedure.
LUMBAR MOTOR
DESCRIPTION
The power lumbar seat option includes an electri-
cally operated lumbar support mechanism. The only
visible evidence of this option is the separate power
lumbar switch control paddle that is located on the
outboard seat cushion switch bezel, next to the other
power seat switch control knobs. The power lumbar
adjuster and motor are concealed beneath the seat
back trim cover and padding, where they are secured
to a molded plastic back panel and to the seat back
frame.
The power lumbar adjuster cannot be repaired, and
is serviced only as a unit with the seat back frame. If
the power lumbar adjuster or the seat back frame
are damaged or faulty, the entire seat back frame
unit must be replaced (Refer to 23 - BODY/SEATS/
SEAT BACK - REMOVAL).
OPERATION
The power lumbar adjuster mechanism includes a
reversible electric motor that is secured to theinboard side of the seat back panel and is connected
to a worm-drive gearbox. The motor and gearbox
operate the lumbar adjuster mechanism in the center
of the seat back driving a nut up or down a fixed
drive screw. The action of this nut extends or con-
tracts the plastic lumbar support band. The more
this band is contracted, the more outward pressure is
applied against the center of the seat back padding,
providing additional lumbar support.
DIAGNOSIS AND TESTING - LUMBAR MOTOR
Actuate the power lumbar switch to move the
power lumbar adjuster in each direction. The power
lumbar adjuster should move in both directions. It
should be noted that the power lumber adjuster nor-
mally operates very quietly and exhibits little visible
movement. If the power lumbar adjuster fails to oper-
ate in only one direction, move the adjuster a short
distance in the opposite direction and test again to be
certain that the adjuster is not at its travel limit. If
the power lumbar adjuster fails to operate in only
one direction, Test the appropriate power seat switch
as described in this group. If the power lumbar
adjuster fails to operate in either direction, perform
the following tests. For complete circuit diagrams,
refer toWiring.
(1) Check the power seat circuit breaker. If OK, go
to Step 2. If not OK, replace the faulty power seat
circuit breaker.
(2) Check for battery voltage at the power seat cir-
cuit breaker. If OK, go to Step 3. If not OK, repair
the open fused B(+) circuit to the fuse in the Inte-
grated Power Module as required.
(3) Remove the outboard seat cushion side shield
from the seat. Disconnect the seat wire harness con-
nector from the power lumbar switch connector
receptacle. Check for battery voltage at the fused
B(+) circuit cavity of the power seat wire harness
connector for the power lumbar switch. If OK, go to
Step 4. If not OK, repair the open fused B(+) circuit
to the power seat as required.
(4) Check for continuity between the ground cir-
cuit cavity of the power seat wire harness connector
for the power lumbar switch and a good ground.
There should be continuity. If OK, go to Step 5. If not
OK, repair the open ground circuit to ground as
required.
(5) Test the power lumbar switch. . If the switch
tests OK, test the circuits of the power seat wire har-
ness between the power lumbar adjuster motor and
the power lumbar switch for shorts or opens. If the
circuits check OK, replace the faulty seat back frame
assembly. If the circuits are not OK, repair the power
seat wire harness as required.
8N - 18 POWER SEATSDR
LUMBAR CONTROL SWITCH (Continued)

SEAT BELT TENSION REDUCER
DESCRIPTION.........................53
OPERATION...........................54
DIAGNOSIS AND TESTING - SEAT BELT
TENSION REDUCER...................54
SEAT BELT TURNING LOOP ADJUSTER
REMOVAL.............................55
INSTALLATION.........................55
SIDE CURTAIN AIRBAG
DESCRIPTION.........................56
OPERATION...........................56REMOVAL.............................57
INSTALLATION.........................58
SIDE IMPACT SENSOR
DESCRIPTION.........................59
OPERATION...........................59
REMOVAL
REMOVAL - STANDARD CAB............59
REMOVAL - QUAD CAB................60
INSTALLATION
INSTALLATION - STANDARD CAB.........61
INSTALLATION - QUAD CAB.............61
RESTRAINTS
DESCRIPTION
An occupant restraint system is standard factory-
installed safety equipment on this model. Available
occupant restraints for this model include both active
and passive types. Active restraints are those which
require the vehicle occupants to take some action to
employ, such as fastening a seat belt; while passive
restraints require no action by the vehicle occupants
to be employed (Fig. 1).
ACTIVE RESTRAINTS
The active restraints for this model include:
²Front Seat Belts- Both outboard front seating
positions are equipped with three-point seat belt sys-
tems employing a lower B-pillar mounted inertia
latch-type emergency locking retractor, height-adjust-
able upper B-pillar mounted turning loops, a fixed
lower seat belt anchor secured to the lower B-pillar
(standard cab) or floor panel adjacent to the B-pillar
(quad cab), and a traveling end-release seat belt
buckle secured to the inboard seat track. The driver
side retractor for standard cab models includes an
electrically actuated seat belt tension reducer. The
passenger side front seat retractor for all models is
also switchable from an emergency locking retractor
to an automatic locking retractor. The front seat belt
buckle for the driver side of all models includes an
integral seat belt switch that detects whether its seat
belt has been fastened. The center front seating posi-
tion for standard cab models is also equipped with a
three-point seat belt employing a floor panel
mounted inertia latch-type retractor, a routing
bracket and bezel near the top of the cab back panel,
and two fixed end-release buckles secured to the cen-
ter seat cushion frame. The center front seating posi-
tion for quad cab models is equipped with a fixed lap
belt and an end-release buckle secured to the center
seat cushion frame.
²Rear Seat Belts- All three rear seating posi-
tions are equipped with three-point seat belt sys-
tems. The outboard seating position belts employ a
lower C-pillar mounted inertia latch-type emergencylocking retractor, a fixed position upper C-pillar
mounted turning loop, and a fixed lower seat belt
anchor secured to the lower C-pillar. The rear seat
center seating position belt has a rear floor panel
mounted inertia latch-type emergency locking retrac-
tor and a routing bracket and bezel on the top of the
cab back panel. The end-release buckle units for the
right outboard seating position and the center seat-
ing position lower anchor are integral to the center
retractor mounting bracket on the rear floor panel.
The end-release buckle units for the center and left
outboard seating positions are individually secured to
the rear floor panel on models with the standard
equipment rear bench seat, or secured with the rear
seat mounting hardware on models with the optional
60/40 split rear bench seat.
²Child Restraint Anchors- All standard cab
models are equipped with two, fixed-position, child
seat upper tether anchors that are integral to the
upper cab back panel reinforcement and concealed
behind individual trim cover and bezel units that are
integral to the cab back trim panel. All quad cab
models are equipped with three child seat upper
tether anchor straps that are secured to the upper
cab back panel reinforcement, behind the upright
rear seat back. Two lower anchors are also provided
for the front outboard seating position of standard
cab models, and for each rear outboard seating posi-
tion on quad cab models. These lower anchors are
accessed from the front of the seat where the seat
back meets the seat cushion. The child seat tether
and lower anchors for the front seat are deleted on
quad cab models.
PASSIVE RESTRAINTS
The passive restraints available for this model
include the following:
²Dual Front Airbags- Multistage driver and
front passenger airbags are available for this model.
This airbag system is a passive, inflatable, Supple-
mental Restraint System (SRS) and vehicles with
this equipment can be readily identified by the ªSRS
- AIRBAGº logo molded into the driver airbag trim
cover in the center of the steering wheel and also
8O - 2 RESTRAINTSDR

²Airbag Indicator- The airbag indicator is inte-
gral to the ElectroMechanical Instrument Cluster
(EMIC), which is located on the instrument panel in
front of the driver.
²Clockspring- The clockspring is located near
the top of the steering column, directly beneath the
steering wheel.
²Driver Airbag- The driver airbag is located in
the center of the steering wheel, beneath the driver
airbag trim cover.
²Driver Knee Blocker- The driver knee blocker
is a structural unit secured to the back side of and
integral to the instrument panel steering column
opening cover.
²Passenger Airbag- The passenger airbag is
located on the instrument panel, beneath the passen-
ger airbag door on the instrument panel above the
glove box on the passenger side of the vehicle.
²Passenger Airbag On/Off Switch- Standard
cab models without a rear seat are equipped with a
passenger airbag on/off switch, which is located on
the right side of the instrument panel center bezel.
²Passenger Knee Blocker- The passenger knee
blocker is a structural reinforcement that is integral
to and concealed within the glove box door.
²Seat Belt Tensioner- The seat belt tensioner
is integral to the front outboard seat belt retractor
units on vehicles equipped with dual front airbags.
²Side Impact Sensor- Two side impact sensors
are used on vehicles equipped with the optional side
curtain airbags, one left side and one right side. One
sensor is located behind the B-pillar trim near the
base of each B-pillar.
²Side Curtain Airbag- In vehicles equipped
with this option, a side curtain airbag is located on
each inside roof side rail above the headliner, and
extends from the A-pillar to the B-pillar on standard
cab models, and from the A-pillar to the C-pillar on
quad cab models.The ACM and the EMIC each contain a central
processing unit and programming that allow them to
communicate with each other using the Programma-
ble Communications Interface (PCI) data bus net-
work. This method of communication is used by the
ACM for control of the airbag indicator on all models
equipped with dual front airbags. (Refer to 8 - ELEC-
TRICAL/ELECTRONIC CONTROL MODULES/
COMMUNICATION - DESCRIPTION).
Hard wired circuitry connects the supplemental
restraint system components to each other through
the electrical system of the vehicle. These hard wired
circuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system,
and to the supplemental restraint system compo-
nents through the use of a combination of soldered
splices, splice block connectors, and many different
types of wire harness terminal connectors and insu-
lators. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, further
details on wire harness routing and retention, as well
as pin-out and location views for the various wire
harness connectors, splices and grounds.
OPERATION
ACTIVE RESTRAINTS
The primary passenger restraints in this or any
other vehicle are the standard equipment factory-in-
stalled seat belts and child restraint anchors. Seat
belts and child restraint anchors are referred to as
an active restraint because the vehicle occupants are
required to physically fasten and properly adjust
these restraints in order to benefit from them. See
the owner's manual in the vehicle glove box for more
information on the features, use and operation of all
of the factory-installed active restraints.
PASSIVE RESTRAINTS
The passive restraints are referred to as a supple-
mental restraint system because they were designed
and are intended to enhance the protection for the
occupants of the vehicleonlywhen used in conjunc-
tion with the seat belts. They are referred to as pas-
sive restraints because the vehicle occupants are not
required to do anything to make them operate; how-
ever, the vehicle occupants must be wearing their
seat belts in order to obtain the maximum safety
benefit from the factory-installed supplemental
restraint system.
The supplemental restraint system electrical cir-
cuits are continuously monitored and controlled by a
microprocessor and software contained within the
Fig. 2 SRS Logo
8O - 4 RESTRAINTSDR
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ment in the event of an accidental deployment. When
handling a non-deployed seat belt tensioner, take
proper care to keep fingers out from under the
retractor cover and away from the seat belt webbing
where it exits from the retractor cover. In addition,
the supplemental restraint system should be dis-
armed whenever any steering wheel, steering col-
umn, seat belt tensioner, airbag, impact sensor, or
instrument panel components require diagnosis or
service. Failure to observe this warning could result
in accidental airbag deployment and possible per-
sonal injury.
All damaged, faulty or non-deployed airbags and
seat belt tensioners which are replaced on vehicles
are to be handled and disposed of properly. If an air-
bag or seat belt tensioner unit is faulty or damaged
and non-deployed, refer to the Hazardous Substance
Control System for proper disposal. Dispose of all
non-deployed and deployed airbags and seat belt ten-
sioners in a manner consistent with state, provincial,
local and federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags and seat belt tensioners must be stored in
their original, special container until they are used
for service. Also, they must be stored in a clean, dry
environment; away from sources of extreme heat,
sparks, and high electrical energy. Always place or
store any airbag on a surface with its trim cover or
airbag cushion side facing up, to minimize movement
in case of an accidental deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the passenger airbag door must be
replaced. The seat belt tensioners are deployed by
the same signal that deploys the driver and passen-
ger airbags and must also be replaced if either front
airbag has been deployed. If a side curtain airbag
has been deployed, the complete airbag unit, the
headliner, as well as the upper A, B, and C-pillar
trim must be replaced. These components are not
intended for reuse and will be damaged or weakened
as a result of a supplemental restraint deployment,
which may or may not be obvious during a visual
inspection.
It is also critical that the mounting surfaces and/or
mounting brackets for the Airbag Control Module
(ACM) and the side impact sensors be closely
inspected and restored to their original conditions fol-lowing any vehicle impact damage. Because the ACM
and each impact sensor are used by the supplemental
restraint system to monitor or confirm the direction
and severity of a vehicle impact, improper orientation
or insecure fastening of these components may cause
airbags not to deploy when required, or to deploy
when not required.
All other vehicle components should be closely
inspected following any supplemental restraint
deployment, but are to be replaced only as required
by the extent of the visible damage incurred.
AIRBAG SQUIB STATUS
Multistage airbags with multiple initiators (squibs)
must be checked to determine that all squibs were
used during the deployment event. The driver and
passenger airbags in this model are deployed by elec-
trical signals generated by the Airbag Control Mod-
ule (ACM) through the driver or passenger squib 1
and squib 2 circuits to the two initiators in the air-
bag inflators. Typically, both initiators are used and
all potentially hazardous chemicals are burned dur-
ing an airbag deployment event. However, it is possi-
ble for only one initiator to be used due to an airbag
system fault; therefore, it is always necessary to con-
firm that both initiators have been used in order to
avoid the improper handling or disposal of poten-
tially live pyrotechnic or hazardous materials. The
following procedure should be performed using a
DRBIIItscan tool to verify the status of both airbag
squibs before either deployed airbag is removed from
the vehicle for disposal.
CAUTION: Deployed front airbags having two initia-
tors (squibs) in the airbag inflator may or may not
have live pyrotechnic material within the inflator. Do
not dispose of these airbags unless you are sure of
complete deployment. Refer to the Hazardous Sub-
stance Control System for proper disposal proce-
dures. Dispose of all non-deployed and deployed
airbags in a manner consistent with state, provin-
cial, local, and federal regulations.
(1) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column.
(2) Turn the ignition switch to the On position.
(3) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
Using the active DTC information, refer to theAir-
bag Squib Statustable to determine the status of
both driver and/or passenger airbag squibs.
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