service DODGE RAM 1500 1998 2.G Workshop Manual

they can be operated in unison by selecting the
proper power seat switch functions, which will raise
or lower the entire seat assembly. The third motor is
the horizontal adjustment motor, which moves the
seat track in the forward and rearward directions.
DIAGNOSIS AND TESTING - POWER SEAT
TRACK
For complete power seat circuit descriptions and
diagrams, refer to Wiring Diagrams.
Operate the power seat switch to move all three
seat motors in each direction. The seat should move
in each of the selected directions. If the power seat
track fails to operate in only one direction, move the
seat track a short distance in the opposite direction
and test again to be certain that the track is not at
its travel limit. If the power seat track still fails to
operate in only one direction, refer to Diagnosis and
Testing of the Power Seat Switch in this section. If
the power seat track fails to operate in more than
one direction, proceed as follows:
(1) Check the power seat fuse in the power distri-
bution center. If OK, go to Step 2. If not OK, replace
the faulty fuse.
(2) Remove the power seat switch from the seat.
Check for battery voltage at the fused B(+) circuit
cavity of the power seat switch wire harness connec-
tor. If OK, go to Step 3. If not OK, repair the open
circuit to the power distribution center as required.(3) Check for continuity between the ground cir-
cuit cavity of the power seat switch wire harness con-
nector and a good ground. There should be
continuity. If OK, go to Step 4. If not OK, repair the
open circuit to ground as required.
(4) Test the power seat switch as described in this
group. If the switch tests OK, check the wire harness
between the power seat switch and the motor for
shorts or opens. If the circuits check OK, replace the
faulty power seat track (adjuster) assembly. If the
circuits are not OK, repair the wire harness as
required.
REMOVAL
(1) Remove the appropriate seat from the vehicle.
(Refer to 23 - BODY/SEATS/SEAT - REMOVAL).
(2) Remove the power seat switch from the seat.
Refer to the procedure in this section of the service
manual.
(3) Remove four seat track mounting nuts from
cushion pan.
(4) Disconnect the power seat electrical and
remove the seat track from the seat cushion.
(5) Remove the necessary components that must
be transferred to the replacement seat track (seat
belt buckles, wire harness, etc.).
INSTALLATION
(1) Install the necessary components that must be
transferred to the replacement seat track (seat belt
buckles, wire harness, etc.).
(2) Position the seat track and install the retaining
nuts on the seat cushion pan studs. Torque the bolts
to 25 N´m.
(3) Route and connect the power seat electrical on
the seat track and cushion pan.
(4) Install the power seat switch on the seat. Refer
to the procedure in this section of the service man-
ual.
(5) Install the seat in the vehicle (Refer to 23 -
BODY/SEATS/SEAT - INSTALLATION).
(6) Connect the negative battery cable.
LUMBAR CONTROL SWITCH
DESCRIPTION
The power lumbar seat option includes an electri-
cally operated lumbar support mechanism. A single
two-way momentary power lumbar switch is integral
with the power seat switches. The power lumbar
switch is secured to the back of the seat cushion side
shield with screws, and the switch paddle protrudes
through a hole to the outside of the shield. The
switch paddle is located in a shallow depression
molded into the outer surface of the seat cushion side
Fig. 5 DR Driver Power Seat Track
1 - POWER SEAT TRACK ASSEMBLY
2 - SEAT TRACK WIRE HARNESS
3 - SEAT BELT BUCKLE ASSEMBLIES
DRPOWER SEATS 8N - 17
POWER SEAT TRACK (Continued)

shield that helps to shroud it from unintentional
actuation when entering or leaving the vehicle.
The power lumbar switches cannot be adjusted or
repaired and, if faulty or damaged, the seat switch
assembly must be replaced.
OPERATION
When the power lumbar switch paddle is actuated,
a battery feed and a ground path are applied through
the switch contacts to the power lumbar adjuster
motor. The motor operates to move the lumbar
adjuster through its drive unit in the selected direc-
tion until the switch is released, or until the travel
limit of the adjuster is reached. When the switch is
moved in the opposite direction, the battery feed and
ground path to the motor are reversed through the
switch contacts. This causes the motor to run in the
opposite direction.
The power lumbar switch should not be held
applied in either direction after the adjuster has
reached its travel limit. The power lumbar adjuster
motor contains a self-resetting circuit breaker to pro-
tect it from overload. However, consecutive or fre-
quent resetting of the circuit breaker must not be
allowed to continue, or the motor may be damaged.
REMOVAL
The power lumbar switch is integral with the other
power seat switches. Refer to the appropriate driver
or passenger power front seat switch removal and/or
installation procedure.
LUMBAR MOTOR
DESCRIPTION
The power lumbar seat option includes an electri-
cally operated lumbar support mechanism. The only
visible evidence of this option is the separate power
lumbar switch control paddle that is located on the
outboard seat cushion switch bezel, next to the other
power seat switch control knobs. The power lumbar
adjuster and motor are concealed beneath the seat
back trim cover and padding, where they are secured
to a molded plastic back panel and to the seat back
frame.
The power lumbar adjuster cannot be repaired, and
is serviced only as a unit with the seat back frame. If
the power lumbar adjuster or the seat back frame
are damaged or faulty, the entire seat back frame
unit must be replaced (Refer to 23 - BODY/SEATS/
SEAT BACK - REMOVAL).
OPERATION
The power lumbar adjuster mechanism includes a
reversible electric motor that is secured to theinboard side of the seat back panel and is connected
to a worm-drive gearbox. The motor and gearbox
operate the lumbar adjuster mechanism in the center
of the seat back driving a nut up or down a fixed
drive screw. The action of this nut extends or con-
tracts the plastic lumbar support band. The more
this band is contracted, the more outward pressure is
applied against the center of the seat back padding,
providing additional lumbar support.
DIAGNOSIS AND TESTING - LUMBAR MOTOR
Actuate the power lumbar switch to move the
power lumbar adjuster in each direction. The power
lumbar adjuster should move in both directions. It
should be noted that the power lumber adjuster nor-
mally operates very quietly and exhibits little visible
movement. If the power lumbar adjuster fails to oper-
ate in only one direction, move the adjuster a short
distance in the opposite direction and test again to be
certain that the adjuster is not at its travel limit. If
the power lumbar adjuster fails to operate in only
one direction, Test the appropriate power seat switch
as described in this group. If the power lumbar
adjuster fails to operate in either direction, perform
the following tests. For complete circuit diagrams,
refer toWiring.
(1) Check the power seat circuit breaker. If OK, go
to Step 2. If not OK, replace the faulty power seat
circuit breaker.
(2) Check for battery voltage at the power seat cir-
cuit breaker. If OK, go to Step 3. If not OK, repair
the open fused B(+) circuit to the fuse in the Inte-
grated Power Module as required.
(3) Remove the outboard seat cushion side shield
from the seat. Disconnect the seat wire harness con-
nector from the power lumbar switch connector
receptacle. Check for battery voltage at the fused
B(+) circuit cavity of the power seat wire harness
connector for the power lumbar switch. If OK, go to
Step 4. If not OK, repair the open fused B(+) circuit
to the power seat as required.
(4) Check for continuity between the ground cir-
cuit cavity of the power seat wire harness connector
for the power lumbar switch and a good ground.
There should be continuity. If OK, go to Step 5. If not
OK, repair the open ground circuit to ground as
required.
(5) Test the power lumbar switch. . If the switch
tests OK, test the circuits of the power seat wire har-
ness between the power lumbar adjuster motor and
the power lumbar switch for shorts or opens. If the
circuits check OK, replace the faulty seat back frame
assembly. If the circuits are not OK, repair the power
seat wire harness as required.
8N - 18 POWER SEATSDR
LUMBAR CONTROL SWITCH (Continued)

(5) Momentarily touch the Positive (+) jumper
probe to the other motor connector terminal.
When positive probe is connected the motor should
rotate in one direction to either move window up or
down. If window is all the way up or down the motor
will grunt and the inner door panel will flex when
actuated in that one direction.
(6) Reverse jumper probes at the motor connector
terminals and window should now move in opposite
direction. If window does not move or grunt, replace
the motor.
If window moved completely up or down, reverse
the jumper probes and cycle window to the opposite
position to verify full operation.
If motor grunts and does not move, verify that reg-
ulator is not binding.
WINDOW MOTOR
REMOVAL
The window motor is serviced with the window
regulator (Refer to 23 - BODY/DOOR - FRONT/WIN-
DOW REGULATOR - REMOVAL) or (Refer to 23 -
BODY/DOORS - REAR/WINDOW REGULATOR -
REMOVAL).
WINDOW SWITCH
DIAGNOSIS AND TESTING - WINDOW SWITCH
The Light-Emitting Diode (LED) illumination
lamps for all of the power window and lock switch
and bezel unit switch paddles receive battery current
through the power window circuit breaker in the
junction block. If all of the LEDs are inoperative in
both the power window and lock switch units and the
power windows are inoperative, (Refer to 8 - ELEC-
TRICAL/POWER WINDOWS - DIAGNOSIS AND
TESTING). If the power windows operate, but any or
all of the LEDs are inoperative, the power window
and lock switch units with the inoperative LED(s) is
faulty and must be replaced. For complete circuit dia-
grams, refer to the appropriate wiring information.
(1) Check the fuse in the Integrated Power Module
(IPM) and the circuit breaker located near the park
brake pedal. If OK, go to Step 2. If not OK, replace
the faulty fuse or circuit breaker.
(2) Turn the ignition switch to the On position.
Check for battery voltage at the fuse in the Inte-
grated Power Module (IPM). If OK, turn the ignition
switch to the Off position and go to Step 3. If not OK,
check circuit breaker and repair the circuit to the
ignition switch as required.
(3) Disconnect and isolate the battery negative
cable. Remove the power window switch unit fromthe door trim panel (passenger doors). The drivers
door switch is included with the Driver Door Module
(Refer to 8 - ELECTRICAL/POWER LOCKS/DOOR
MODULE - DIAGNOSIS AND TESTING) for service
procedures. Unplug the wire harness connector from
the switch unit.
(4) Test the power window switch continuity. See
the Power Window Switch Continuity charts to deter-
mine if the continuity is correct in the Off, Up and
Down switch positions (Fig. 1). If OK, (Refer to 8 -
ELECTRICAL/POWER WINDOWS - DIAGNOSIS
AND TESTING). If not OK, replace the faulty switch.
POWER WINDOW SWITCH CONTINUITY
CHART
SWITCH POSITION CONTINUITY BETWEEN
NEUTRAL PIN 2 AND 5, PIN 4 AND
1
UP (FRONT
PASSENGER)PIN 6 AND 5
UP (REAR
PASSENGER)PIN 6 AND 1
DOWN (FRONT
PASSENGER)PIN 6 AND 1
DOWN (REAR
PASSENGER)PIN 6 AND 5
REMOVAL
FRONT PASSENGER
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the door trim panel (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - REMOVAL).
(3) Remove the switch from the trim panel bezel.
Fig. 1 PASSENGER DOOR SWITCH
8N - 20 POWER WINDOWSDR
POWER WINDOWS (Continued)

RESTRAINTS
TABLE OF CONTENTS
page page
RESTRAINTS
DESCRIPTION..........................2
OPERATION............................4
WARNING
WARNINGS - RESTRAINT SYSTEM........5
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM...................6
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS.........................6
STANDARD PROCEDURE - SERVICE
AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT.........................7
STANDARD PROCEDURE - VERIFICATION
TEST................................9
ACM COVER
REMOVAL.............................10
INSTALLATION.........................10
AIRBAG CONTROL MODULE
DESCRIPTION.........................11
OPERATION...........................11
REMOVAL.............................12
INSTALLATION.........................13
AUTOMATIC LOCKING RETRACTOR
DESCRIPTION.........................14
OPERATION...........................14
CHILD RESTRAINT ANCHOR
DESCRIPTION.........................15
OPERATION...........................17
REMOVAL.............................17
INSTALLATION.........................18
CLOCKSPRING
DESCRIPTION.........................18
OPERATION...........................19
STANDARD PROCEDURE - CLOCKSPRING
CENTERING.........................19
REMOVAL.............................20
INSTALLATION.........................21
DRIVER AIRBAG
DESCRIPTION.........................23
OPERATION...........................23
REMOVAL.............................24
DISASSEMBLY.........................25
ASSEMBLY............................26
INSTALLATION.........................28
FRONT CENTER SEAT BELT & RETRACTOR
REMOVAL.............................29
INSTALLATION.........................29FRONT CENTER SEAT BELT
REMOVAL.............................30
INSTALLATION.........................31
FRONT OUTBOARD SEAT BELT &
RETRACTOR
REMOVAL
REMOVAL - STANDARD CAB............32
REMOVAL - QUAD CAB................33
INSTALLATION
INSTALLATION - STANDARD CAB.........35
INSTALLATION - QUAD CAB.............36
FRONT OUTBOARD SEAT BELT BUCKLE
REMOVAL.............................37
INSTALLATION.........................38
PASSENGER AIRBAG
DESCRIPTION.........................39
OPERATION...........................40
REMOVAL.............................40
INSTALLATION.........................41
PASSENGER AIRBAG ON/OFF SWITCH
DESCRIPTION.........................42
OPERATION...........................43
REMOVAL.............................43
INSTALLATION.........................44
REAR CENTER SEAT BELT & RETRACTOR
REMOVAL.............................44
INSTALLATION.........................45
REAR OUTBOARD SEAT BELT & RETRACTOR
REMOVAL.............................46
INSTALLATION.........................47
REAR SEAT BELT BUCKLE
REMOVAL
REMOVAL - CENTER & LEFT OUTBOARD . . 48
REMOVAL - CENTER ANCHOR & RIGHT
OUTBOARD..........................49
INSTALLATION
INSTALLATION - CENTER & LEFT
OUTBOARD..........................50
INSTALLATION - CENTER ANCHOR &
RIGHT OUTBOARD....................50
SEAT BELT SWITCH
DESCRIPTION.........................51
OPERATION...........................51
DIAGNOSIS AND TESTING - SEAT BELT
SWITCH............................51
SEAT BELT TENSIONER
DESCRIPTION.........................52
OPERATION...........................53
DRRESTRAINTS 8O - 1

into the passenger airbag door on the instrument
panel above the glove box (Fig. 2). Vehicles with the
airbag system can also be identified by the airbag
indicator, which will illuminate in the instrument
cluster for about six seconds as a bulb test each time
the ignition switch is turned to the On position. A
pyrotechnic-type seat belt tensioner is integral to the
front outboard seat belt retractors mounted on each
lower B-pillar of all models equipped with dual front
airbags.
²Side Curtain Airbags- Optional side curtain
airbags are available for this model when it is also
equipped with dual front airbags. This airbag systemis a passive, inflatable, Supplemental Restraint Sys-
tem (SRS) and vehicles with this equipment can be
readily identified by a molded identification trim but-
ton with the ªSRS - AIRBAGº logo located on the
headliner above each B-pillar (Fig. 2).
The supplemental restraint system includes the
following major components, which are described in
further detail elsewhere in this service information:
²Airbag Control Module- The Airbag Control
Module (ACM) is also sometimes referred to as the
Occupant Restraint Controller (ORC). The ACM is
located on a mount on the floor panel transmission
tunnel, below the center of the instrument panel.
Fig. 1 Supplemental Restraint System
1 - AIRBAG CONTROL MODULE
2 - PASSENGER AIRBAG
3 - PASSENGER AIRBAG ON/OFF SWITCH (STD CAB ONLY)
4 - DRIVER AIRBAG5 - SIDE CURTAIN AIRBAG (2)
6 - SIDE IMPACT SENSOR (2 - W/SIDE CURTAIN AIRBAGS
ONLY)
7 - SEAT BELT TENSIONER (2)
DRRESTRAINTS 8O - 3
RESTRAINTS (Continued)

Airbag Control Module (ACM). An airbag indicator in
the ElectroMechanical Instrument Cluster (EMIC)
illuminates for about six seconds as a bulb test each
time the ignition switch is turned to the On or Start
positions. Following the bulb test, the airbag indica-
tor is turned on or off by the ACM to indicate the
status of the supplemental restraint system. If the
airbag indicator comes on at any time other than
during the bulb test, it indicates that there is a prob-
lem in the supplemental restraint system electrical
circuits. Such a problem may cause airbags not to
deploy when required, or to deploy when not
required.
Deployment of the supplemental restraints
depends upon the angle and severity of an impact.
Deployment is not based upon vehicle speed; rather,
deployment is based upon the rate of deceleration as
measured by the forces of gravity (G force) upon the
impact sensors. When an impact is severe enough,
the microprocessor in the ACM signals the inflator of
the appropriate airbag units to deploy their airbag
cushions. The outboard front seat belt tensioners are
provided with a deployment signal by the ACM in
conjunction with the driver and passenger front air-
bags. During a frontal vehicle impact, the knee block-
ers work in concert with properly fastened and
adjusted seat belts to restrain both the driver and
the front seat passenger in the proper position for an
airbag deployment. The knee blockers also absorb
and distribute the crash energy from the driver and
the front seat passenger to the structure of the
instrument panel. The seat belt tensioner removes
the slack from the outboard front seat belts to pro-
vide further assurance that the driver and front seat
passenger are properly positioned and restrained for
an airbag deployment.
Typically, the vehicle occupants recall more about
the events preceding and following a collision than
they do of an airbag deployment itself. This is
because the airbag deployment and deflation occur
very rapidly. In a typical 48 kilometer-per-hour (30
mile-per-hour) barrier impact, from the moment of
impact until the airbags are fully inflated takes
about 40 milliseconds. Within one to two seconds
from the moment of impact, the airbags are almost
entirely deflated. The times cited for these events are
approximations, which apply only to a barrier impact
at the given speed. Actual times will vary somewhat,
depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
supplemental restraint system circuits or compo-
nents, including the seat belt tensioners, it stores a
fault code or Diagnostic Trouble Code (DTC) in its
memory circuit and sends an electronic message to
the EMIC to turn on the airbag indicator. Propertesting of the supplemental restraint system compo-
nents, the Programmable Communications Interface
(PCI) data bus, the electronic message inputs to and
outputs from the EMIC or the ACM, as well as the
retrieval or erasure of a DTC from the ACM or EMIC
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING
WARNINGS - RESTRAINT SYSTEM
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, DURING AND FOLLOWING ANY SEAT BELT
OR CHILD RESTRAINT ANCHOR SERVICE, CARE-
FULLY INSPECT ALL SEAT BELTS, BUCKLES,
MOUNTING HARDWARE, RETRACTORS, TETHER
STRAPS, AND ANCHORS FOR PROPER INSTALLA-
TION, OPERATION, OR DAMAGE. REPLACE ANY
BELT THAT IS CUT, FRAYED, OR TORN.
STRAIGHTEN ANY BELT THAT IS TWISTED.
TIGHTEN ANY LOOSE FASTENERS. REPLACE ANY
BELT THAT HAS A DAMAGED OR INOPERATIVE
BUCKLE OR RETRACTOR. REPLACE ANY BELT
THAT HAS A BENT OR DAMAGED LATCH PLATE
OR ANCHOR PLATE. REPLACE ANY CHILD
RESTRAINT ANCHOR OR THE UNIT TO WHICH THE
ANCHOR IS INTEGRAL THAT HAS BEEN BENT OR
DAMAGED. NEVER ATTEMPT TO REPAIR A SEAT
BELT OR CHILD RESTRAINT COMPONENT.
ALWAYS REPLACE DAMAGED OR FAULTY SEAT
BELT AND CHILD RESTRAINT COMPONENTS WITH
THE CORRECT, NEW AND UNUSED REPLACEMENT
PARTS LISTED IN THE DAIMLERCHRYSLER MOPAR
PARTS CATALOG.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
DRRESTRAINTS 8O - 5
RESTRAINTS (Continued)

WARNING: TO AVOID PERSONAL INJURY OR
DEATH ON VEHICLES EQUIPPED WITH AIRBAGS,
BEFORE PERFORMING ANY WELDING OPERA-
TIONS DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE AND DISCONNECT
ALL WIRE HARNESS CONNECTORS FROM THE
AIRBAG CONTROL MODULE (ACM). FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND OTHER POSSIBLE DAMAGE TO THE SUPPLE-
MENTAL RESTRAINT SYSTEM CIRCUITS AND COM-
PONENTS.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, DO NOT ATTEMPT TO DISMANTLE AN AIR-
BAG UNIT OR TAMPER WITH ITS INFLATOR. DO
NOT PUNCTURE, INCINERATE, OR BRING INTO
CONTACT WITH ELECTRICITY. DO NOT STORE AT
TEMPERATURES EXCEEDING 93É C (200É F). AN
AIRBAG INFLATOR UNIT MAY CONTAIN SODIUM
AZIDE AND POTASSIUM NITRATE. THESE MATERI-
ALS ARE POISONOUS AND EXTREMELY FLAMMA-
BLE. CONTACT WITH ACID, WATER, OR HEAVY
METALS MAY PRODUCE HARMFUL AND IRRITAT-
ING GASES (SODIUM HYDROXIDE IS FORMED IN
THE PRESENCE OF MOISTURE) OR COMBUSTIBLE
COMPOUNDS. AN AIRBAG INFLATOR UNIT MAY
ALSO CONTAIN A GAS CANISTER PRESSURIZED
TO OVER 2500 PSI.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, WHEN HANDLING A SEAT BELT TEN-
SIONER RETRACTOR, PROPER CARE SHOULD BE
EXERCISED TO KEEP FINGERS OUT FROM UNDER
THE RETRACTOR COVER AND AWAY FROM THE
SEAT BELT WEBBING WHERE IT EXITS FROM THE
RETRACTOR COVER.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, REPLACE ALL RESTRAINT SYSTEM COM-
PONENTS ONLY WITH PARTS SPECIFIED IN THE
DAIMLERCHRYSLER MOPAR PARTS CATALOG.
SUBSTITUTE PARTS MAY APPEAR INTERCHANGE-
ABLE, BUT INTERNAL DIFFERENCES MAY RESULT
IN INFERIOR OCCUPANT PROTECTION.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, THE FASTENERS, SCREWS, AND BOLTS
ORIGINALLY USED FOR THE RESTRAINT SYSTEM
COMPONENTS MUST NEVER BE REPLACED WITH
ANY SUBSTITUTES. THESE FASTENERS HAVE
SPECIAL COATINGS AND ARE SPECIFICALLY
DESIGNED FOR THE RESTRAINT SYSTEM. ANY
TIME A NEW FASTENER IS NEEDED, REPLACE ITWITH THE CORRECT FASTENERS PROVIDED IN
THE SERVICE PACKAGE OR SPECIFIED IN THE
DAIMLERCHRYSLER MOPAR PARTS CATALOG.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, WHEN A STEERING COLUMN HAS AN AIR-
BAG UNIT ATTACHED, NEVER PLACE THE COL-
UMN ON THE FLOOR OR ANY OTHER SURFACE
WITH THE STEERING WHEEL OR AIRBAG UNIT
FACE DOWN.
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM
Proper diagnosis and testing of the supplemental
restraint system components, the Programmable
Communications Interface (PCI) data bus, the data
bus electronic message inputs to and outputs from
the ElectroMechanical Instrument Cluster (EMIC),
the Airbag Control Module (ACM), as well as the
retrieval or erasure of a Diagnostic Trouble Code
(DTC) from the ACM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag or seat belt tensioner. When carrying a
non-deployed airbag, the trim cover or airbag cushion
side of the unit should be pointed away from the
body to minimize injury in the event of an accidental
deployment. If the airbag unit is placed on a bench or
any other surface, the trim cover or airbag cushion
side of the unit should be face up to minimize move-
8O - 6 RESTRAINTSDR
RESTRAINTS (Continued)

ment in the event of an accidental deployment. When
handling a non-deployed seat belt tensioner, take
proper care to keep fingers out from under the
retractor cover and away from the seat belt webbing
where it exits from the retractor cover. In addition,
the supplemental restraint system should be dis-
armed whenever any steering wheel, steering col-
umn, seat belt tensioner, airbag, impact sensor, or
instrument panel components require diagnosis or
service. Failure to observe this warning could result
in accidental airbag deployment and possible per-
sonal injury.
All damaged, faulty or non-deployed airbags and
seat belt tensioners which are replaced on vehicles
are to be handled and disposed of properly. If an air-
bag or seat belt tensioner unit is faulty or damaged
and non-deployed, refer to the Hazardous Substance
Control System for proper disposal. Dispose of all
non-deployed and deployed airbags and seat belt ten-
sioners in a manner consistent with state, provincial,
local and federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags and seat belt tensioners must be stored in
their original, special container until they are used
for service. Also, they must be stored in a clean, dry
environment; away from sources of extreme heat,
sparks, and high electrical energy. Always place or
store any airbag on a surface with its trim cover or
airbag cushion side facing up, to minimize movement
in case of an accidental deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the passenger airbag door must be
replaced. The seat belt tensioners are deployed by
the same signal that deploys the driver and passen-
ger airbags and must also be replaced if either front
airbag has been deployed. If a side curtain airbag
has been deployed, the complete airbag unit, the
headliner, as well as the upper A, B, and C-pillar
trim must be replaced. These components are not
intended for reuse and will be damaged or weakened
as a result of a supplemental restraint deployment,
which may or may not be obvious during a visual
inspection.
It is also critical that the mounting surfaces and/or
mounting brackets for the Airbag Control Module
(ACM) and the side impact sensors be closely
inspected and restored to their original conditions fol-lowing any vehicle impact damage. Because the ACM
and each impact sensor are used by the supplemental
restraint system to monitor or confirm the direction
and severity of a vehicle impact, improper orientation
or insecure fastening of these components may cause
airbags not to deploy when required, or to deploy
when not required.
All other vehicle components should be closely
inspected following any supplemental restraint
deployment, but are to be replaced only as required
by the extent of the visible damage incurred.
AIRBAG SQUIB STATUS
Multistage airbags with multiple initiators (squibs)
must be checked to determine that all squibs were
used during the deployment event. The driver and
passenger airbags in this model are deployed by elec-
trical signals generated by the Airbag Control Mod-
ule (ACM) through the driver or passenger squib 1
and squib 2 circuits to the two initiators in the air-
bag inflators. Typically, both initiators are used and
all potentially hazardous chemicals are burned dur-
ing an airbag deployment event. However, it is possi-
ble for only one initiator to be used due to an airbag
system fault; therefore, it is always necessary to con-
firm that both initiators have been used in order to
avoid the improper handling or disposal of poten-
tially live pyrotechnic or hazardous materials. The
following procedure should be performed using a
DRBIIItscan tool to verify the status of both airbag
squibs before either deployed airbag is removed from
the vehicle for disposal.
CAUTION: Deployed front airbags having two initia-
tors (squibs) in the airbag inflator may or may not
have live pyrotechnic material within the inflator. Do
not dispose of these airbags unless you are sure of
complete deployment. Refer to the Hazardous Sub-
stance Control System for proper disposal proce-
dures. Dispose of all non-deployed and deployed
airbags in a manner consistent with state, provin-
cial, local, and federal regulations.
(1) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column.
(2) Turn the ignition switch to the On position.
(3) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
Using the active DTC information, refer to theAir-
bag Squib Statustable to determine the status of
both driver and/or passenger airbag squibs.
DRRESTRAINTS 8O - 7
RESTRAINTS (Continued)

CAUTION: Deployed front airbags having two initia-
tors (squibs) in the airbag inflator may or may not
have live pyrotechnic material within the inflator. Do
not dispose of these airbags unless you are sure of
complete deployment. Refer to AIRBAG SQUIB STA-
TUS. All damaged, faulty, or non-deployed supple-
mental restraints which are replaced on vehicles
are to be handled and disposed of properly. If an
airbag or seat belt tensioner unit is faulty or dam-
aged and non-deployed, refer to the Hazardous
Substance Control System for proper disposal. Be
certain to dispose of all non-deployed and deployed
supplemental restraints in a manner consistent with
state, provincial, local and federal regulations.
(3) Next, remove the deployed supplemental
restraints from the vehicle. Refer to the appropriate
service removal procedures.
(4) You may need to vacuum the interior of the
vehicle a second time to recover all of the powder.
STANDARD PROCEDURE - VERIFICATION TEST
The following procedure should be performed using
a DRBIIItscan tool to verify proper supplemental
restraint system operation following the service or
replacement of any supplemental restraint system
component.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS ORSERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
(1) During the following test, the battery negative
cable remains disconnected and isolated, as it was
during the supplemental restraint system component
removal and installation procedures.
(2) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column (Fig. 5).
(3) Turn the ignition switch to the On position and
exit the vehicle with the DRBIIItscan tool.
(4) Check to be certain that nobody is in the vehi-
cle, then reconnect the battery negative cable.
(5) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
(6) Next, use the DRBIIItto read and record any
stored (historical) DTC data.
(7) If any DTC is found in Step 5 or Step 6, refer
to the appropriate diagnostic information.
(8) Use the DRBIIItto erase the stored DTC data.
If any problems remain, the stored DTC data will not
erase. Refer to the appropriate diagnostic informa-
tion to diagnose any stored DTC that will not erase.
Fig. 4 Vacuum Heater and A/C Outlets - Typical
Fig. 5 16-Way Data Link Connector - Typical
1 - 16-WAY DATA LINK CONNECTOR
2 - BOTTOM OF INSTRUMENT PANEL
DRRESTRAINTS 8O - 9
RESTRAINTS (Continued)

If the stored DTC information is successfully erased,
go to Step 9.
(9) Turn the ignition switch to the Off position for
about fifteen seconds, and then back to the On posi-
tion. Observe the airbag indicator in the instrument
cluster. It should illuminate for six to eight seconds,
and then go out. This indicates that the supplemen-
tal restraint system is functioning normally and that
the repairs are complete. If the airbag indicator fails
to light, or lights and stays on, there is still an active
supplemental restraint system fault or malfunction.
Refer to the appropriate diagnostic information to
diagnose the problem.
ACM COVER
REMOVAL
The Airbag Control Module (ACM) cover is used
only on models with an automatic transmission. Mod-
els with a manual transmission require that the floor
console be removed to access the ACM for service.
(Refer to 23 - BODY/INTERIOR/FLOOR CONSOLE -
REMOVAL).
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Using a trim stick or another suitable wide
flat-bladed tool, gently pry each side of the ACM
cover away from the instrument panel at each side of
the center bracket on the floor panel transmission
tunnel far enough to disengage the two snap clip
retainers from the instrument panel receptacles (Fig.
6).
(3) Remove the ACM cover from the instrument
panel.
INSTALLATION
The Airbag Control Module (ACM) cover is used
only on models with an automatic transmission. Mod-
els with a manual transmission require that the floor
console be reinstalled following ACM service. (Refer
to 23 - BODY/INTERIOR/FLOOR CONSOLE -
INSTALLATION).
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
(1) Position the ACM cover to the instrument
panel (Fig. 6).
(2) Align the snap clip retainer on each side of the
ACM cover with the instrument panel receptacle at
each side of the center bracket on the floor panel
transmission tunnel.
(3) Using hand pressure, press firmly and evenly
on the outside of the ACM cover over each snap clip
retainer location until each retainer is fully engaged
in its instrument panel receptacle.
(4) Reconnect the battery negative cable.
Fig. 6 ACM Cover Remove/Install
1 - INSTRUMENT PANEL RECEPTACLE (2)
2 - ACM COVER
8O - 10 RESTRAINTSDR
RESTRAINTS (Continued)