body control module DODGE RAM 1500 1998 2.G User Guide

(4) Remove coil mounting nut from mounting stud
(Fig. 17).
(5) Carefully pull up coil from cylinder head open-
ing with a slight twisting action.
(6) Remove coil from vehicle.
5.7L V-8
Before removing or disconnecting any spark plug
cables, note their original position. Remove cables
one-at-a-time. To prevent ignition crossfire, spark
plug cablesMUSTbe placed in cable tray (routing
loom) into their original position.
An individual ignition coil (Fig. 18) is used at each
cylinder. The coil mounts to the top of the valve cover
with 2 bolts (Fig. 19). The bottom of the coil is
equipped with a rubber boot to seal the spark plug to
the coil. Inside each rubber boot is a spring. The
spring is used for a mechanical contact between the
coil and the top of the spark plug.
(1) Depending on which coil is being removed, the
throttle body air intake tube or intake box may need
to be removed to gain access to coil.
(2) Unlock electrical connector (Fig. 19) by moving
slide lock first. Press on release lock (Fig. 19) while
pulling electrical connector from coil.
(3) Disconnect secondary high-voltage cable from
coil with a twisting action.
(4) Clean area at base of coil with compressed air
before removal.
(5) Remove 2 mounting bolts (note that mounting
bolts are retained to coil).
(6) Carefully pull up coil from cylinder head open-
ing with a slight twisting action.
(7) Remove coil from vehicle.
(8) Before installing spark plug cables to either the
spark plugs or coils, or before installing a coil to a
spark plug, apply dielectric grease to inside of boots.
INSTALLATION
3.7L V-6
(1) Using compressed air, blow out any dirt or con-
taminants from around top of spark plug.
(2) Check condition of coil o-ring and replace as
necessary. To aid in coil installation, apply silicone to
coil o-ring.
(3) Position ignition coil into cylinder head opening
and push onto spark plug. Do this while guiding coil
base over mounting stud.
(4) Install coil mounting stud nut. Refer to torque
specifications.
(5) Connect electrical connector to coil by snapping
into position.
(6) If necessary, install throttle body air tube.
4.7L V-8
(1) Using compressed air, blow out any dirt or con-
taminants from around top of spark plug.
(2) Check condition of coil o-ring and replace as
necessary. To aid in coil installation, apply silicone to
coil o-ring.
(3) Position ignition coil into cylinder head opening
and push onto spark plug. Do this while guiding coil
base over mounting stud.
(4) Install coil mounting stud nut. Refer to torque
specifications.
(5) Connect electrical connector to coil by snapping
into position.
(6) If necessary, install throttle body air tube.
5.7L V-8
(1) Using compressed air, blow out any dirt or con-
taminants from around top of spark plug.
(2) Before installing spark plug cables to either the
spark plugs or coils, or before installing a coil to a
spark plug, apply dielectric grease to inside of boots.
(3) Position ignition coil into cylinder head opening
and push onto spark plug. Twist coil into position.
(4) Install 2 coil mounting bolts. Refer to torque
specifications.
(5) Connect electrical connector to coil by snapping
into position.
(6) Install cable to coil. To prevent ignition cross-
fire, spark plug cablesMUSTbe placed in cable tray
(routing loom) into their original position. Refer to
Spark Plug Cable Removal for a graphic.
(7) If necessary, install throttle body air tube.
KNOCK SENSOR
DESCRIPTION
The sensors are used only with 3.7L V-6, 4.7L V-8
and 5.7L V-8 engines. On 3.7L V-6 and 4.7L V-8
engines, the 2 knock sensors are bolted into the cyl-
inder block under the intake manifold.
On 5.7L V-8 engines, 2 knock sensors are also
used. These are bolted into each side of the cylinder
block (outside) under the exhaust manifold.
OPERATION
3.7L V-6 / 4.7L V-8 / 5.7L V-8 Engines Only
Two knock sensors are used; one for each cylinder
bank. When the knock sensor detects a knock in one
of the cylinders on the corresponding bank, it sends
an input signal to the Powertrain Control Module
(PCM). In response, the PCM retards ignition timing
for all cylinders by a scheduled amount.
8I - 14 IGNITION CONTROLDR
IGNITION COIL (Continued)

WASHER FLUID INDICATOR
DESCRIPTION.........................44
OPERATION...........................44WATER-IN-FUEL INDICATOR
DESCRIPTION.........................45
OPERATION...........................45
INSTRUMENT CLUSTER
DESCRIPTION
The instrument cluster for this model is an Elec-
troMechanical Instrument Cluster (EMIC) that is
located in the instrument panel above the steering
column opening, directly in front of the driver (Fig.
1). The remainder of the EMIC, including the mounts
and the electrical connections, are concealed within
the instrument panel behind the cluster bezel.
Besides analog gauges and indicators, the EMIC
module incorporates two blue-green digital Vacuum
Fluorescent Display (VFD) units for displaying odom-
eter/trip odometer information, engine hours, auto-
matic transmission gear selector position (PRNDL),
several warning or reminder indications and certain
diagnostic information. The instrument cluster for
this model also includes the hardware and software
necessary to serve as the electronic body control mod-
ule and is sometimes referred to as the Cab Com-
partment Node or CCN.
The EMIC gauges and indicators are visible
through a dedicated opening in the cluster bezel on
the instrument panel and are protected by a clear
plastic cluster lens (Fig. 2) that is integral to a clus-
ter lens, hood and mask unit. Just behind the cluster
lens is the cluster hood and an integral cluster mask,
which are constructed of molded black plastic. The
cluster hood serves as a visor and shields the face of
the cluster from ambient light and reflections to
reduce glare, while the cluster mask serves to sepa-
rate and define the individual gauges and indicatorsof the EMIC. A black plastic odometer/trip odometer
switch button protrudes through dedicated holes in
the cluster mask and the cluster lens, located near
the lower edge of the cluster just to the left of the
tachometer. The molded plastic EMIC lens, hood and
mask unit has four integral mounting tabs, one each
on the upper and lower outboard corners of the unit.
These mounting tabs are used to secure the EMIC to
the molded plastic instrument panel cluster carrier
with four screws.
The rear of the cluster housing and the EMIC elec-
tronic circuitry are protected by a molded plastic rear
cover, which is secured to the cluster housing with a
single screw, while eight screws installed around the
outside perimeter of the rear cover secure it to the
cluster lens, hood and mask unit. The rear cover
includes clearance holes for service access to each of
the eleven incandescent bulb and bulb holder units
installed on the cluster circuit board for general illu-
mination lighting and for the cluster connector recep-
tacles. The connector receptacles on the back of the
cluster electronic circuit board connect the EMIC to
the vehicle electrical system through three take outs
with connectors from the instrument panel wire har-
ness. The EMIC also has an integral interface con-
nector on the back of the cluster circuit board that
joins it to the optional external RKE receiver through
a connector receptacle that is integral to that unit.
The rear cover includes a molded receptacle and two
latch features to secure the RKE receiver on vehicles
that are so equipped.
Fig. 1 Instrument Cluster
1 - INSTRUMENT PANEL
2 - INSTRUMENT CLUSTER
Fig. 2 Instrument Cluster Components
1 - SCREW (9)
2 - REAR COVER
3 - CLUSTER HOUSING
4 - LENS, HOOD & MASK
8J - 2 INSTRUMENT CLUSTERDR

board hardware, the cluster overlay, or the EMIC
housing are damaged or faulty, the entire EMIC mod-
ule must be replaced. The cluster lens, hood and
mask unit and the individual incandescent lamp
bulbs with holders are available for individual ser-
vice replacement.
OPERATION
The ElectroMechanical Instrument Cluster (EMIC)
in this model also includes the hardware and soft-
ware necessary to serve as the electronic body control
module and is sometimes referred to as the Cab
Compartment Node or CCN. The following informa-
tion deals primarily with the instrument cluster
functions of this unit. Additional details of the elec-
tronic body control functions of this unit may be
found within the service information for the system
or component that the EMIC controls. For example:
Additional details of the audible warning functions ofthe EMIC are found within the Chime/Buzzer service
information.
The EMIC is designed to allow the vehicle operator
to monitor the conditions of many of the vehicle com-
ponents and operating systems. The gauges and indi-
cators in the EMIC provide valuable information
about the various standard and optional powertrains,
fuel and emissions systems, cooling systems, lighting
systems, safety systems and many other convenience
items. The EMIC is installed in the instrument panel
so that all of these monitors can be easily viewed by
the vehicle operator when driving, while still allow-
ing relative ease of access for service. The micropro-
cessor-based EMIC hardware and software uses
various inputs to control the gauges and indicators
visible on the face of the cluster. Some of these
inputs are hard wired, but most are in the form of
electronic messages that are transmitted by other
electronic modules over the Programmable Communi-
cations Interface (PCI) data bus network. (Refer to 8
Fig. 3 Gauges & Indicators - Gasoline Engine
1 - MALFUNCTION INDICATOR LAMP 13 - ELECTRONIC THROTTLE CONTROL (ETC) INDICATOR
2 - VOLTAGE GAUGE 14 - ENGINE TEMPERATURE GAUGE
3 - LEFT TURN INDICATOR 15 - SECURITY INDICATOR
4 - TACHOMETER 16 - GEAR SELECTOR INDICATOR DISPLAY (INCLUDES
CRUISE & UPSHIFT INDICATORS)
5 - AIRBAG INDICATOR 17 - CHECK GAUGES INDICATOR
6 - HIGH BEAM INDICATOR 18 - BRAKE INDICATOR
7 - SEATBELT INDICATOR 19 - ABS INDICATOR
8 - SPEEDOMETER 20 - ODOMETER/TRIP ODOMETER DISPLAY (INCLUDES
ENGINE HOURS, WASHER FLUID, LAMP OUTAGE, TOW/HAUL
& SERVICE 4x4 INDICATORS)
9 - RIGHT TURN INDICATOR 21 - ODOMETER/TRIP ODOMETER SWITCH BUTTON
10 - OIL PRESSURE GAUGE 22 - FUEL GAUGE
11 - CARGO LAMP INDICATOR 23 - LOW FUEL INDICATOR
12 - DOOR AJAR INDICATOR 24 - TRANSMISSION OVERTEMP INDICATOR
8J - 6 INSTRUMENT CLUSTERDR
INSTRUMENT CLUSTER (Continued)

CONDITION POSSIBLE CAUSES CORRECTION
HEADLAMPS DO NOT
ILLUMINATE1. No voltage to headlamps. 1. Repair open headlamp circuit, refer to
Electrical, Wiring Information.
2. No ground at headlamps. 2. Repair circuit ground, refer to Electrical,
Wiring Information.
3. Broken connector terminal or
wire splice in headlamp circuit.3. Repair connector terminal or wire splice.
4. Faulty or burned out bulb. 4. Replace headlamp bulb(s).
5. Integrated Control Module
malfunction.5. Refer to appropriate Body Control Module
diagnostics.
6. J1850 Bus Communication 6. Verify messages being transmitted by
Instrument Cluster and received by FCM.
7. Front Control Module
Malfunction.7. Refer to appropriate ICM/FCM diagnostics.
HEADLAMPS ON WITH
IGNITION IN RUN, WITH
HEADLAMP SWITCH
OFF1. Faulty headlamp switch. 1. Replace headlamp switch (review Instrument
Cluster logged faults).
2. Diagnostic tool indicates (4.7 -
5.0V) on headlamp switch input to
Instrument Cluster.2. Inspect and repair terminals, connectors and
open circuits.
3. J1850 Bus Communication. 3. Verify messages being transmitted by
Instrument Cluster and received by FCM.
4. Front Control Module
Malfunction.4. Refer to appropriate ICM/FCM diagnostics.
FOG LAMP DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
FOG LAMPS ARE DIM
WITH ENGINE IDLING
OR IGNITION TURNED
OFF.1. Loose or corroded battery
cables.1. Clean and secure battery cable clamps and
posts.
2. Loose or worn generator drive
belt.2. Adjust or replace generator drive belt.
3. Charging system output too low. 3. Test and repair charging system. Refer to
Electrical, Charging,
4. Battery has insufficient charge. 4. Test battery state-of-charge. Refer to
Electrical, Battery System.
5. Battery is sulfated or shorted. 5. Load test battery. Refer to Electrical, Battery
System.
6. Poor lighting circuit ground. 6. Test for voltage drop across ground
locations. Refer to Electrical, Wiring
Information.
FOG LAMP BULBS
BURN OUT
FREQUENTLY1. Charging system output too
high.1. Test and repair charging system. Refer to
Electrical, Charging.
2. Loose or corroded terminals or
splices in circuit.2. Inspect and repair all connectors and splices.
Refer to Electrical, Wiring Information.
DRLAMPS/LIGHTING - EXTERIOR 8L - 5
LAMPS/LIGHTING - EXTERIOR (Continued)

(2) Install the lamp back plate onto the tail lamp
unit.
(3) Install the tail lamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/TAIL
LAMP UNIT - INSTALLATION).
(4) Reconnect the negative battery cable.
INSTALLATION - WITHOUT CARGO BOX
(1) Install the backup lamp bulb into the backup
lamp socket by pushing inward and rotating it clock-
wise.
NOTE: Install the tail lamp lens with the clear por-
tion (back-up lens) at the top of the housing. Make
sure that the gasket is correctly in place and not
twisted or torn.
(2) Position the tail lamp lens and gasket onto the
tail lamp unit.
NOTE: Do not overtighten the tail lamp lens screws
or damage to the tail lamp lens may result.
(3) Install the four screws that secure the tail
lamp lens to the tail lamp unit. Tighten the screws
securely.
(4) Reconnect the negative battery cable.
BACKUP LAMP SWITCH
DESCRIPTION
Vehicles equipped with a manual transmission
have a normally open, spring-loaded plunger typeback-up lamp switch (Fig. 2). The backup lamp
switch is located in a threaded hole on the side of the
manual transmission housing. The backup lamp
switch has a threaded body and a hex formation near
the plunger end of the switch, and an integral con-
nector at the opposite end of the switch. When
installed, only the connector and the hex formation
are visible on the outside of the transmission hous-
ing. Vehicles with an optional electronic automatic
transmission have a Transmission Range Sensor
(TRS) that is used to perform several functions,
including that of the backup lamp switch. The TRS is
described in further detail elsewhere in this service
information. The backup lamp switch cannot be
adjusted or repaired and, if faulty or damaged, the
entire switch unit must be replaced.
OPERATION
The backup lamp switch controls the flow of bat-
tery voltage to the backup lamp bulbs through an
output on the back-up lamp feed circuit. The switch
plunger is mechanically actuated by the gearshift
mechanism within the transmission, which will
depress the switch plunger and close the switch con-
tacts whenever the reverse gear has been selected.
The switch receives battery voltage through a fuse in
the Integrated Power Module (IPM) on a fused igni-
tion switch output (run) circuit whenever the ignition
switch is in the On position. A take out of the engine
wire harness connects the backup lamp switch to the
vehicle electrical system. The backup lamp switch
and circuits can be tested using conventional diag-
nostic tools and methods.
DIAGNOSIS AND TESTING - BACKUP LAMP
SWITCH
(1) Disconnect and isolate the battery negative
cable.
(2) Raise and support the vehicle.
(3) Locate and disconnect the engine wire harness
connector for the backup lamp switch.
(4) Check for continuity between the two terminal
pins in the backup lamp switch connector.
(a) With the gear selector lever in the Reverse
position, there should be continuity.
(b) With the gear selector lever in any position
other than Reverse, there should be no continuity.
Fig. 2 Backup Lamp Switch - Typical
1 - MANUAL TRANSMISSION
2 - BACKUP LAMP SWITCH
3 - ENGINE WIRE HARNESS
8L - 8 LAMPS/LIGHTING - EXTERIORDR
BACKUP LAMP (Continued)

The compass unit also will compensate for magne-
tism the body of the vehicle may acquire during nor-
mal use. However, avoid placing anything magnetic
directly on the roof of the vehicle. Magnetic mounts
for an antenna, a repair order hat, or a funeral pro-
cession flag can exceed the compensating ability of
the compass unit if placed on the roof panel. Mag-
netic bit drivers used on the fasteners that hold the
overhead console assembly to the roof header can
also affect compass operation. If the vehicle roof
should become magnetized, the demagnetizing and
calibration procedures found in this section may be
required to restore proper compass operation.
TEMPERATURE DISPLAY
All the available overhead consoles on this model
include Temperature information. The temperature
displays the outside ambient temperature in whole
degrees. The temperature display can be toggled
from Fahrenheit to Celsius by selecting the desired
U.S./Metric option from the customer programmable
features. The displayed temperature is not an instant
reading of conditions, but an average temperature. It
may take the temperature display several minutes to
respond to a major temperature change, such as driv-
ing out of a heated garage into winter temperatures.
When the ignition switch is turned to the Off posi-
tion, the last displayed temperature reading stays in
the electronic control modules, (CMTC, EVIC) mem-
ory. When the ignition switch is turned to the On
position again, the electronic module will display the
memory temperature for one minute; then update the
display to the current average temperature reading
within five minutes.The temperature function is supported by an ambi-
ent temperature sensor. This sensor is mounted out-
side the passenger compartment near the front and
center of the vehicle, and is hard wired to the Front
Control Module (FCM). The FCM sends temperature
status messages to the module over the J1850 PCI
data bus circuit. For more information on the ambi-
ent temperature sensor, refer to Ambient Tempera-
ture Sensor later in this section.
Following are general descriptions of the major
components used in the overhead console. Refer to
Wiring Diagrams for complete circuit schematics.
OPERATION
Refer to the vehicle Owner's Manual for specific
operation of each overhead console and its systems.
DIAGNOSIS AND TESTING - OVERHEAD
CONSOLE
If the problem with the overhead console is an
inaccurate or scrambled display, refer toSELF-DI-
AGNOSTIC TESTlater in this text. If the problem
with the overhead console is incorrect Vacuum Fluo-
rescent Display (VFD) dimming levels, use a DRB
IIItscan tool and the proper Diagnostic Procedures
manual to test for the correct dimming message
inputs being received from the Body Control Module
(BCM) or Front Control Module (FCM) over the
J1850 Programmable Communications Interface
(PCI) data bus circuit. If the problem is a no-display
condition, use the following procedure. For complete
circuit diagrams, refer toOverhead Consolein the
Wiring Diagrams section of the service manual.
(1) Remove the overhead console from the head-
liner (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE - REMOVAL).
(2) Check for battery voltage at the overhead con-
sole electrical connector. Refer to Wiring for connec-
tor information. If OK, go to Step 3. If not OK, Check
for battery voltage at the appropriate B(+) fuse in the
integrated power module, repair the open fused B(+)
circuit as required.
(3) Turn the ignition switch to the On position.
Check the fused ignition switch output circuit(s) at
the overhead console electrical connector. If OK, go to
Step 4. If not OK, repair the open or shorted circuit
as required.
(4) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Check for continuity between the ground circuit cav-
ity of the overhead console electrical connector and a
good ground. There should be continuity. If OK, refer
toSELF-DIAGNOSTIC TESTbelow for further
diagnosis of the electronics module and the J1850
PCI data bus circuit. If not OK, repair the open
ground circuit as required.
Fig. 1 DR OVERHEAD CONSOLE ± EVIC
8M - 2 MESSAGE SYSTEMSDR
OVERHEAD CONSOLE (Continued)

POWER LOCK SWITCH
DIAGNOSIS AND TESTING - POWER LOCK
SWITCH
The Light-Emitting Diode (LED) illumination lamp
of the power lock switch receives battery current
through a fuse in the Integrated Power Module (IPM)
on a fused ignition switch output (run) circuit. The
power lock switch on the driver side front door trim
panel is integral to the driver door module. (Refer to
8 - ELECTRICAL/POWER LOCKS/DOOR MODULE
- DIAGNOSIS AND TESTING). If the power lock
switch operates, but the LED is inoperative, check
for battery current at the switch with the ignition
switch in the On position. If OK, replace the faulty
switch. Refer to the appropriate wiring information.
(1) Disconnect and isolate the battery negative
cable. Remove the power lock switch from the door
trim panel. Disconnect the door wire harness connec-
tor for the power lock switch from the switch connec-
tor receptacle.
(2) Test the power lock switch resistance. See the
Power Lock Switch Test chart to determine if the
resistance is correct for the switch in each switch
position (Fig. 1). If not OK, replace the faulty power
lock switch as required.
POWER LOCK SWITCH TEST TABLE
SWITCH POSITION RESISTANCE BETWEEN
PINS1&5
NEUTRAL 10 KILOHMS  1%
LOCK 820 OHMS  5%
UNLOCK 330 OHMS  5%
REMOVAL
The power lock switch on the driver side front door
trim panel is integral to the driver door module.
(Refer to 8 - ELECTRICAL/POWER LOCKS/DOOR
MODULE - REMOVAL).
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the door trim panel (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - REMOVAL).
(3) Remove the switch from the trim panel bezel.
INSTALLATION
(1) Insert switch to trim panel bezel.
(2) Install door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION).
(3) Connect battery negative cable.
DOOR LOCK MOTOR
DESCRIPTION
The lock mechanisms are actuated by a reversible
electric motor mounted within each door. The power
lock motors are integral to the door latch units.
The power lock motors cannot be adjusted or
repaired and, if faulty or damaged, the door latch
unit must be replaced.
OPERATION
The door lock motors are controlled by the instru-
ment cluster. A positive and negative battery connec-
tion to the two motor terminals will cause the motor
to move in one direction. Reversing the current will
cause the motor to move in the opposite direction.
DIAGNOSIS AND TESTING - DOOR LOCK
MOTOR
The most reliable, efficient, and accurate means to
diagnose the power lock system requires the use of a
DRBIIItscan tool and the proper Diagnostic Proce-
dures manual.
Refer to the appropriate wiring information.
Fig. 1 Power Lock Switch Connector Receptacle
8N - 4 POWER LOCKSDR

DRIVER POWER SEAT SWITCH TEST TABLE
DRIVER SWITCH
POSITIONCONTINUITY BETWEEN
HORIZONTAL
FORWARDA-L, B-K
HORIZONTAL
REARWARDA-K, B-L
FRONT TILT UP A-M, B-N
FRONT TILT DOWN A-N, B-M
REAR TILT UP A-E, B-J
REAR TILT DOWN A-J, B-E
LUMBAR OFF O-P, O-R, P-R
LUMPAR UP (INFLATE) O-P, Q-R
LUMBAR DOWN
(DEFLATE)O-R, P-Q
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the seat cushion side shield from the
seat. Refer to the Body section of the service manual
for the procedure.
(3) Pull the switch bezel or side shield unit out
from the seat far enough to access the switch wire
harness connector. Gently pry the locking tabs of the
switch away from the wire harness connector and
carefully unplug the connector from the power seat
switch module.
(4) Remove the screws that secure the power seat
switch.
INSTALLATION
(1) Position the power seat switch on the seat
cushion side shield and install the screws that secure
the power seat switch to seat cushion side shield.
(2) Connect the electrical connector.
(3) Install the seat cushion side shield on the seat.
Refer to the Body section of the service manual for
the procedure.
(4) If equipped, install the screw that secures the
recliner lever to the recliner mechanism release shaft
on the outboard side of the front seat.
(5) Connect the battery negative cable.
PASSENGER SEAT SWITCH
DESCRIPTION
The power seat on this model can be adjusted in
eight different directions, up, down, front up, front
down, rear up, rear down, rearward and forward.
The power seat switch (Fig. 3) on this model has an
additional switch knob for adjusting the power lum-bar support. The power seat switch is located on the
outboard side of the seat cushion on the seat cushion
side shield. Refer to the owner's manual in the vehi-
cle glove box for more information on the power seat
switch functions and the seat adjusting procedures.
The individual switches in the power seat switch
assembly cannot be repaired. If one switch is dam-
aged or faulty, the entire power seat switch assembly
must be replaced.
OPERATION
When a power switch control knob or knobs are
actuated, a battery feed and a ground path are
applied through the switch contacts to the power seat
track or recliner adjuster motor. The selected
adjuster motor operates to move the seat track or
recliner through its drive unit in the selected direc-
tion until the switch is released, or until the travel
limit of the adjuster is reached. When the switch is
moved in the opposite direction, the battery feed and
ground path to the motor are reversed through the
switch contacts. This causes the adjuster motor to
run in the opposite direction.
No power seat switch should be held applied in any
direction after the adjuster has reached its travel
limit. The power seat adjuster motors each contain a
self-resetting circuit breaker to protect them from
overload. However, consecutive or frequent resetting
of the circuit breaker must not be allowed to con-
tinue, or the motor may be damaged.
Fig. 3 DR Power Seat Switch
1 - POWER SEAT SWITCH ASSEMBLY
2 - FRONT SEAT CUSHION ADJUSTMENT BUTTON
3 - COMPLETE SEAT ADJUSTMENT BUTTON
4 - REAR SEAT CUSHION ADJUSTMENT BUTTON
5 - LUMBAR ADJUSTMENT BUTTON
DRPOWER SEATS 8N - 15
DRIVER SEAT SWITCH (Continued)

shield that helps to shroud it from unintentional
actuation when entering or leaving the vehicle.
The power lumbar switches cannot be adjusted or
repaired and, if faulty or damaged, the seat switch
assembly must be replaced.
OPERATION
When the power lumbar switch paddle is actuated,
a battery feed and a ground path are applied through
the switch contacts to the power lumbar adjuster
motor. The motor operates to move the lumbar
adjuster through its drive unit in the selected direc-
tion until the switch is released, or until the travel
limit of the adjuster is reached. When the switch is
moved in the opposite direction, the battery feed and
ground path to the motor are reversed through the
switch contacts. This causes the motor to run in the
opposite direction.
The power lumbar switch should not be held
applied in either direction after the adjuster has
reached its travel limit. The power lumbar adjuster
motor contains a self-resetting circuit breaker to pro-
tect it from overload. However, consecutive or fre-
quent resetting of the circuit breaker must not be
allowed to continue, or the motor may be damaged.
REMOVAL
The power lumbar switch is integral with the other
power seat switches. Refer to the appropriate driver
or passenger power front seat switch removal and/or
installation procedure.
LUMBAR MOTOR
DESCRIPTION
The power lumbar seat option includes an electri-
cally operated lumbar support mechanism. The only
visible evidence of this option is the separate power
lumbar switch control paddle that is located on the
outboard seat cushion switch bezel, next to the other
power seat switch control knobs. The power lumbar
adjuster and motor are concealed beneath the seat
back trim cover and padding, where they are secured
to a molded plastic back panel and to the seat back
frame.
The power lumbar adjuster cannot be repaired, and
is serviced only as a unit with the seat back frame. If
the power lumbar adjuster or the seat back frame
are damaged or faulty, the entire seat back frame
unit must be replaced (Refer to 23 - BODY/SEATS/
SEAT BACK - REMOVAL).
OPERATION
The power lumbar adjuster mechanism includes a
reversible electric motor that is secured to theinboard side of the seat back panel and is connected
to a worm-drive gearbox. The motor and gearbox
operate the lumbar adjuster mechanism in the center
of the seat back driving a nut up or down a fixed
drive screw. The action of this nut extends or con-
tracts the plastic lumbar support band. The more
this band is contracted, the more outward pressure is
applied against the center of the seat back padding,
providing additional lumbar support.
DIAGNOSIS AND TESTING - LUMBAR MOTOR
Actuate the power lumbar switch to move the
power lumbar adjuster in each direction. The power
lumbar adjuster should move in both directions. It
should be noted that the power lumber adjuster nor-
mally operates very quietly and exhibits little visible
movement. If the power lumbar adjuster fails to oper-
ate in only one direction, move the adjuster a short
distance in the opposite direction and test again to be
certain that the adjuster is not at its travel limit. If
the power lumbar adjuster fails to operate in only
one direction, Test the appropriate power seat switch
as described in this group. If the power lumbar
adjuster fails to operate in either direction, perform
the following tests. For complete circuit diagrams,
refer toWiring.
(1) Check the power seat circuit breaker. If OK, go
to Step 2. If not OK, replace the faulty power seat
circuit breaker.
(2) Check for battery voltage at the power seat cir-
cuit breaker. If OK, go to Step 3. If not OK, repair
the open fused B(+) circuit to the fuse in the Inte-
grated Power Module as required.
(3) Remove the outboard seat cushion side shield
from the seat. Disconnect the seat wire harness con-
nector from the power lumbar switch connector
receptacle. Check for battery voltage at the fused
B(+) circuit cavity of the power seat wire harness
connector for the power lumbar switch. If OK, go to
Step 4. If not OK, repair the open fused B(+) circuit
to the power seat as required.
(4) Check for continuity between the ground cir-
cuit cavity of the power seat wire harness connector
for the power lumbar switch and a good ground.
There should be continuity. If OK, go to Step 5. If not
OK, repair the open ground circuit to ground as
required.
(5) Test the power lumbar switch. . If the switch
tests OK, test the circuits of the power seat wire har-
ness between the power lumbar adjuster motor and
the power lumbar switch for shorts or opens. If the
circuits check OK, replace the faulty seat back frame
assembly. If the circuits are not OK, repair the power
seat wire harness as required.
8N - 18 POWER SEATSDR
LUMBAR CONTROL SWITCH (Continued)

POWER WINDOWS
TABLE OF CONTENTS
page page
POWER WINDOWS
DESCRIPTION.........................19
OPERATION...........................19
DIAGNOSIS AND TESTING - POWER
WINDOWS...........................19
WINDOW MOTOR
REMOVAL.............................20WINDOW SWITCH
DIAGNOSIS AND TESTING - WINDOW
SWITCH............................20
REMOVAL.............................20
INSTALLATION.........................21
POWER WINDOWS
DESCRIPTION
The power window system allows each of the door
windows to be raised and lowered electrically by
actuating a switch on each door panel. A master
switch on the drivers door allows the driver to raise
or lower each of the passenger door windows and to
lock out the individual switches on the passenger
doors from operation. The power window system
receives battery feed through a fuse in the Integrated
Power Module (IPM) and a circuit breaker located in
the instrument panel wiring harness near the park
brake pedal, only when the ignition switch is in the
RUN or ACCESSORY position.
OPERATION
WINDOW SWITCH
The power window switches control the battery
and ground feeds to the power window motors. The
passenger door power window switches receive their
battery and ground feeds through the circuitry of the
drivers window switch. When the power window lock-
out switch is in the Lock position, the battery feed
for the passenger door window switches is inter-
rupted.
WINDOW MOTOR
Window motors use permanent type magnets. The
B+ and ground applied at the motor terminal pins
will cause the motor to rotate in one direction.
Reversing current through the motor terminals will
cause the motor to rotate in the opposite direction.
DIAGNOSIS AND TESTING - POWER
WINDOWS
WIRING VOLTAGE TEST
The following wiring test determines whether or
not voltage is continuous through the body harness
to the front switch.
(1) Remove the Driver Door Module (Refer to 8 -
ELECTRICAL/POWER LOCKS/DOOR MODULE -
REMOVAL).
(2) Disconnect wire connector from back of power
window switch.
(3) Switch ignition to the ON position.
(4) Connect the clip end of a 12 volt test light to
Pin 14 of the window switch harness connector.
Touch the test light probe to Pin 10.
²If the test light illuminates, the wiring circuit
between the battery and switch is OK.
²If the lamp does not illuminate, first check the
fuse in the Integrated Power Module (IPM). Check
the circuit breaker located near the park brake
pedal. If fuse and circuit breaker are OK, then check
for a broken wire.
Refer to the appropriate wiring information.
POWER WINDOW MOTOR TEST
If the power window motor is receiving proper cur-
rent and ground and does not operate, proceed with
motor test.
(1) Remove front door trim panel as necessary to
gain access to power window motor wire connector
(Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL -
REMOVAL).
(2) Disconnect power window motor wire connector
from door harness.
(3) Using two jumper wires, connect one to a bat-
tery (+) source and the other to a good ground (-).
(4) Connect the Negative (-) jumper probe to one of
the motor connector terminals.
DRPOWER WINDOWS 8N - 19