fuel pressure DODGE RAM 1500 1998 2.G User Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 1998, Model line: RAM 1500, Model: DODGE RAM 1500 1998 2.GPages: 2627
Page 514 of 2627
for more than about 1.6 kilometers (one mile) and
the vehicle speed remains greater than about twenty-
four kilometers-per-hour (fifteen miles-per-hour).
²Vacuum Fluorescent Display Synchroniza-
tion- The EMIC transmits electronic panel lamp
dimming level messages which allows all other elec-
tronic modules on the PCI data bus with Vacuum
Fluorescent Display (VFD) units to coordinate their
illumination intensity with that of the EMIC VFD
units.
²Vehicle Theft Security System- The EMIC
monitors inputs from the door cylinder lock
switch(es), the door ajar switches, the ignition
switch, and the Remote Keyless Entry (RKE) receiver
module, then provides electronic horn and lighting
request messages to the Front Control Module (FCM)
located on the Integrated Power Module (IPM) for
the appropriate VTSS alarm output features.
²Wiper/Washer System Control- The EMIC
provides electronic wiper and/or washer request mes-
sages to the Front Control Module (FCM) located on
the Integrated Power Module (IPM) for the appropri-
ate wiper and washer system features. (Refer to 8 -
ELECTRICAL/WIPERS/WASHERS - DESCRIP-
TION).
The EMIC houses six analog gauges and has pro-
visions for up to twenty-three indicators (Fig. 3) or
(Fig. 4). The EMIC includes the following analog
gauges:
²Coolant Temperature Gauge
²Fuel Gauge
²Oil Pressure Gauge
²Speedometer
²Tachometer
²Voltage Gauge
Some of the EMIC indicators are automatically
configured when the EMIC is connected to the vehi-
cle electrical system for compatibility with certain
optional equipment or equipment required for regula-
tory purposes in certain markets. While each EMIC
may have provisions for indicators to support every
available option, the configurable indicators will not
be functional in a vehicle that does not have the
equipment that an indicator supports. The EMIC
includes provisions for the following indicators (Fig.
3) or (Fig. 4):
²Airbag Indicator (with Airbag System only)
²Antilock Brake System (ABS) Indicator
(with ABS or Rear Wheel Anti-Lock [RWAL]
brakes only)
²Brake Indicator
²Cargo Lamp Indicator
²Check Gauges Indicator
²Cruise Indicator (with Speed Control only)
²Door Ajar Indicator²Electronic Throttle Control (ETC) Indicator
(with 5.7L Gasoline Engine only)
²Gear Selector Indicator (with Automatic
Transmission only)
²High Beam Indicator
²Lamp Out Indicator
²Low Fuel Indicator
²Malfunction Indicator Lamp (MIL)
²Seatbelt Indicator
²Security Indicator (with Sentry Key Immo-
bilizer & Vehicle Theft Security Systems only)
²Service Four-Wheel Drive Indicator (with
Four-Wheel Drive only)
²Tow/Haul Indicator (with Automatic Trans-
mission only)
²Transmission Overtemp Indicator (with
Automatic Transmission only)
²Turn Signal (Right and Left) Indicators
²Upshift Indicator (with Manual Transmis-
sion only)
²Washer Fluid Indicator
²Wait-To-Start Indicator (with Diesel Engine
only)
²Water-In-Fuel Indicator (with Diesel Engine
only)
Each indicator in the EMIC, except those located
within one of the VFD units, is illuminated by a ded-
icated LED that is soldered onto the EMIC electronic
circuit board. The LED units are not available for
service replacement and, if damaged or faulty, the
entire EMIC must be replaced. Cluster illumination
is accomplished by dimmable incandescent back
lighting, which illuminates the gauges for visibility
when the exterior lighting is turned on. Each of the
incandescent bulbs is secured by an integral bulb
holder to the electronic circuit board from the back of
the cluster housing.
Hard wired circuitry connects the EMIC to the
electrical system of the vehicle. These hard wired cir-
cuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system
and to the EMIC through the use of a combination of
soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
The EMIC modules for this model are serviced only
as complete units. The EMIC module cannot be
adjusted or repaired. If a gauge, an LED indicator, a
VFD unit, the electronic circuit board, the circuit
DRINSTRUMENT CLUSTER 8J - 5
INSTRUMENT CLUSTER (Continued)
Page 515 of 2627
board hardware, the cluster overlay, or the EMIC
housing are damaged or faulty, the entire EMIC mod-
ule must be replaced. The cluster lens, hood and
mask unit and the individual incandescent lamp
bulbs with holders are available for individual ser-
vice replacement.
OPERATION
The ElectroMechanical Instrument Cluster (EMIC)
in this model also includes the hardware and soft-
ware necessary to serve as the electronic body control
module and is sometimes referred to as the Cab
Compartment Node or CCN. The following informa-
tion deals primarily with the instrument cluster
functions of this unit. Additional details of the elec-
tronic body control functions of this unit may be
found within the service information for the system
or component that the EMIC controls. For example:
Additional details of the audible warning functions ofthe EMIC are found within the Chime/Buzzer service
information.
The EMIC is designed to allow the vehicle operator
to monitor the conditions of many of the vehicle com-
ponents and operating systems. The gauges and indi-
cators in the EMIC provide valuable information
about the various standard and optional powertrains,
fuel and emissions systems, cooling systems, lighting
systems, safety systems and many other convenience
items. The EMIC is installed in the instrument panel
so that all of these monitors can be easily viewed by
the vehicle operator when driving, while still allow-
ing relative ease of access for service. The micropro-
cessor-based EMIC hardware and software uses
various inputs to control the gauges and indicators
visible on the face of the cluster. Some of these
inputs are hard wired, but most are in the form of
electronic messages that are transmitted by other
electronic modules over the Programmable Communi-
cations Interface (PCI) data bus network. (Refer to 8
Fig. 3 Gauges & Indicators - Gasoline Engine
1 - MALFUNCTION INDICATOR LAMP 13 - ELECTRONIC THROTTLE CONTROL (ETC) INDICATOR
2 - VOLTAGE GAUGE 14 - ENGINE TEMPERATURE GAUGE
3 - LEFT TURN INDICATOR 15 - SECURITY INDICATOR
4 - TACHOMETER 16 - GEAR SELECTOR INDICATOR DISPLAY (INCLUDES
CRUISE & UPSHIFT INDICATORS)
5 - AIRBAG INDICATOR 17 - CHECK GAUGES INDICATOR
6 - HIGH BEAM INDICATOR 18 - BRAKE INDICATOR
7 - SEATBELT INDICATOR 19 - ABS INDICATOR
8 - SPEEDOMETER 20 - ODOMETER/TRIP ODOMETER DISPLAY (INCLUDES
ENGINE HOURS, WASHER FLUID, LAMP OUTAGE, TOW/HAUL
& SERVICE 4x4 INDICATORS)
9 - RIGHT TURN INDICATOR 21 - ODOMETER/TRIP ODOMETER SWITCH BUTTON
10 - OIL PRESSURE GAUGE 22 - FUEL GAUGE
11 - CARGO LAMP INDICATOR 23 - LOW FUEL INDICATOR
12 - DOOR AJAR INDICATOR 24 - TRANSMISSION OVERTEMP INDICATOR
8J - 6 INSTRUMENT CLUSTERDR
INSTRUMENT CLUSTER (Continued)
Page 516 of 2627
- ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/COMMUNICATION - OPERATION).
The EMIC microprocessor smooths the input data
using algorithms to provide gauge readings that are
accurate, stable and responsive to operating condi-
tions. These algorithms are designed to provide
gauge readings during normal operation that are con-
sistent with customer expectations. However, when
abnormal conditions exist such as high coolant tem-
perature, the algorithm can drive the gauge pointer
to an extreme position and the microprocessor can
sound a chime through the on-board audible tone
generator to provide distinct visual and audible indi-
cations of a problem to the vehicle operator. The
instrument cluster circuitry may also produce audi-
ble warnings for other electronic modules in the vehi-
cle based upon electronic tone request messages
received over the PCI data bus. Each audible warn-ing is intended to provide the vehicle operator with
an audible alert to supplement a visual indication.
The EMIC circuitry operates on battery current
received through a fused B(+) fuse in the Integrated
Power Module (IPM) on a non-switched fused B(+)
circuit, and on battery current received through a
fused ignition switch output (run-start) fuse in the
IPM on a fused ignition switch output (run-start) cir-
cuit. This arrangement allows the EMIC to provide
some features regardless of the ignition switch posi-
tion, while other features will operate only with the
ignition switch in the On or Start positions. The
EMIC circuitry is grounded through a ground circuit
and take out of the instrument panel wire harness
with an eyelet terminal connector that is secured by
a ground screw to a ground location near the center
of the instrument panel structural support.
The EMIC also has a self-diagnostic actuator test
capability, which will test each of the PCI bus mes-
Fig. 4 Gauges & Indicators - Diesel Engine
1 - MALFUNCTION INDICATOR LAMP 14 - ENGINE TEMPERATURE GAUGE
2 - VOLTAGE GAUGE 15 - SECURITY INDICATOR
3 - LEFT TURN INDICATOR 16 - GEAR SELECTOR INDICATOR DISPLAY (INCLUDES
CRUISE & UPSHIFT INDICATORS)
4 - TACHOMETER 17 - WATER-IN-FUEL INDICATOR
5 - AIRBAG INDICATOR 18 - BRAKE INDICATOR
6 - HIGH BEAM INDICATOR 19 - WAIT-TO-START INDICATOR
7 - SEATBELT INDICATOR 20 - ODOMETER/TRIP ODOMETER DISPLAY (INCLUDES
ENGINE HOURS, WASHER FLUID, LAMP OUTAGE, TOW/HAUL
& SERVICE 4x4 INDICATORS)
8 - SPEEDOMETER 21 - ODOMETER/TRIP ODOMETER SWITCH BUTTON
9 - RIGHT TURN INDICATOR 22 - FUEL GAUGE
10 - OIL PRESSURE GAUGE 23 - LOW FUEL INDICATOR
11 - CARGO LAMP INDICATOR 24 - TRANSMISSION OVERTEMP INDICATOR
12 - DOOR AJAR INDICATOR 25 - CHECK GAUGES INDICATOR
13 - ABS INDICATOR
DRINSTRUMENT CLUSTER 8J - 7
INSTRUMENT CLUSTER (Continued)
Page 744 of 2627
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Compressor Clutch Relay............ 8W-42
A/C Pressure Transducer................ 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Adjustable Pedal Motor................. 8W-30
Adjustable Pedal Relay................. 8W-30
Adjustable Pedal Switch................ 8W-30
Airbag Control Module................. 8W-43
Airbag-Squibs........................ 8W-43
Airbag-Curtains....................... 8W-43
Airbag-Passenger On/Off Switch.......... 8W-43
Ambient Temperature Sensor............ 8W-49
Amplifier Audio....................... 8W-47
Ashtray Lamp........................ 8W-44
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror.......... 8W-49, 55
Auxiliary Battery..................... 8W-20
Backup Lamp Switch.................. 8W-51
Battery............................. 8W-20
Battery Temperature Sensor............. 8W-30
Blend Door Actuators.................. 8W-42
Blower Motor......................... 8W-42
Blower Motor Resistor Block............. 8W-42
Brake Fluid Level Switch............ 8W-34, 35
Brake Lamp Switch.................... 8W-33
Brake Transmission Shift Interlock
Solenoid........................... 8W-40
Camshaft Position Sensor............... 8W-30
Capacitor............................ 8W-30
Center High Mounted Stop Lamp-
Aftermarket........................ 8W-51
Center High Mounted Stop Lamp/Cargo
Lamp.......................... 8W-44, 51
Cigar Lighter Outlet................... 8W-41
Circuit Breaker....................... 8W-10
Clearance Lamps...................... 8W-50
Clockspring................. 8W-33, 41, 43, 47
Clutch Interlock Brake Switch........... 8W-21
Coil On Plugs........................ 8W-30
Compass/Mini-Trip Computer............ 8W-49
Condenser Fan....................... 8W-42
Condenser Fan Relay.................. 8W-42
Controller Antilock Brake............ 8W-34, 35
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switch-Driver............. 8W-61
Data Link Connector................... 8W-18
Data Link Connector-Engine............. 8W-18
Dome Lamp....................... 8W-44, 49
Door Ajar Switches.................... 8W-40
Door Lock Motor/Ajar Switches........ 8W-40, 61
Door Lock Switch-Passenger............. 8W-61Component Page
Door Module................... 8W-60, 61, 62
EGR Solenoid........................ 8W-30
Electric Backlight..................... 8W-48
Electric Brake Provision................ 8W-54
Electronic Throttle Control Module........ 8W-30
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid.................. 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fender Lamps........................ 8W-51
Fog Lamp Relay...................... 8W-50
Fog Lamps.......................... 8W-50
Front Control Module.................. 8W-10
Fuel Control Actuator.................. 8W-30
Fuel Heater.......................... 8W-30
Fuel Heater Relay..................... 8W-30
Fuel Injector Packs.................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Motor..................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuses............................ 8W-10, 33
Fusible Link......................... 8W-10
Generator........................... 8W-20
Glove Box Lamp And Switch............. 8W-44
Grounds............................ 8W-15
Hands Free Module.................... 8W-55
Headlamp Switch.................. 8W-40, 50
Headlamps.......................... 8W-50
Heated Mirror Relay................... 8W-62
Heated Seat Cushions.................. 8W-63
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Horn-High Note....................... 8W-41
Horn-Low Note....................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Switch....................... 8W-10
Inlet Air Temperature Sensor............ 8W-30
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Heater Relays............... 8W-30
Intake Air Temperature Sensor........... 8W-30
Intake Air Temperature/Manifold Absolute
Pressure Sensor..................... 8W-30
Integrated Power Module............... 8W-10
Knock Sensosr........................ 8W-30
License Lamps....................... 8W-51
Lift Pump Motor...................... 8W-30
Line Pressure Sensor................ 8W-30, 31
Lumbar Motors....................... 8W-63
Lumbar Switch....................... 8W-63
DR8W-02 COMPONENT INDEX 8W - 02 - 1
Page 745 of 2627
Component Page
Manifold Absolute Pressure Sensor........ 8W-30
Mode Door Actuators................... 8W-42
Multi-Function Switch............ 8W-40, 52, 53
Natural Vacuum Leak Detection Assembly . . 8W-30
Output Speed Sensor................... 8W-31
Overhead Map/Reading Lamp......... 8W-44, 49
Oxygen Sensor Downstream Relay........ 8W-30
Oxygen Sensors....................... 8W-30
Park Brake Switch.................... 8W-40
Park Lamp Relay................... 8W-50, 52
Park/Turn Signal Lamps............. 8W-50, 52
Power Mirrors........................ 8W-62
Power Outlets........................ 8W-41
Power Seat Motors.................... 8W-63
Power Seat Switches................... 8W-63
Power Steering Pressure Switch.......... 8W-30
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module.............. 8W-30
PTCS............................... 8W-10
PTO Switch.......................... 8W-30
Radio............................... 8W-47
Rear Window Defogger Relay............ 8W-48
Recirculation Door Actuator............. 8W-42
Remote Radio Switches................. 8W-47
Seat Belt Pretensioners................. 8W-43
Seat Belt Switch-Driver................ 8W-40
Seat Belt Tensioner Reducer............. 8W-40
Seat Heater Interface Module............ 8W-63
Sentry Key Immobilizer Module.......... 8W-39
Side Impact Sensors................... 8W-43
Speakers............................ 8W-47Component Page
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Splices.............................. 8W-70
Starter Motor........................ 8W-21
Starter Motor Relay................... 8W-21
Tail/Stop Lamp....................... 8W-52
Tail/Stop/Turn Signal Lamps.......... 8W-51, 52
Tail/Turn Lamp....................... 8W-52
Tailgate Lamp........................ 8W-51
Throttle Position Sensor................ 8W-30
Tow/Haul Overdrive Switch........... 8W-30, 31
Trailer Tow Connectors................. 8W-54
Trailer Tow Relays.................... 8W-54
Transfer Case Control Module............ 8W-31
Transfer Case Mode Sensor.............. 8W-31
Transfer Case Selector Switch............ 8W-31
Transfer Case Shift Motor............... 8W-31
Transmission Control Relay............. 8W-31
Transmission Range Sensor.............. 8W-31
Transmission Solenoid Assembly.......... 8W-31
Transmission Solenoid/TRS Assembly...... 8W-31
Underhood Lamp...................... 8W-44
Vacuum Pump........................ 8W-30
Vistronic Fan Drive................. 8W-30, 70
Washer Fluid Level Switch.............. 8W-53
Washer Pump Motor-Front.............. 8W-53
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Wiper High/Low Relay................. 8W-53
Wiper Motor-Front.................... 8W-53
Wiper On/Off Relay.................... 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXDR
Page 798 of 2627
8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch................ 8W-15-5, 8
A/C-Heater Control.................. 8W-15-9, 12
Adjustable Pedal Switch................ 8W-15-12
Airbag Control Module................. 8W-15-15
Amplifier Audio...................... 8W-15-11
Ashtray Lamp....................... 8W-15-11
Automatic Day/Night Mirror.............. 8W-15-9
Auxiliary Battery...................... 8W-15-7
Battery............................. 8W-15-7
Brake Lamp Switch.................... 8W-15-9
Brake Transmission Shift Interlock Solenoid . . 8W-15-14
Center High Mounted Stop Lamp/Cargo Lamp . 8W-15-14
Cigar Lighter Outlet................... 8W-15-12
Clearance Lamp No. 1.................. 8W-15-13
Clearance Lamp No. 2.................. 8W-15-13
Clearance Lamp No. 3.................. 8W-15-13
Clearance Lamp No. 4.................. 8W-15-13
Clearance Lamp No. 5.................. 8W-15-13
Clockspring......................... 8W-15-10
Clutch Interlock Brake Switch............. 8W-15-3
Compass/Mini-Trip Computer.............. 8W-15-9
Condenser Fan........................ 8W-15-4
Cylinder Lock Switch-Driver............. 8W-15-17
Data Link Connector.................... 8W-15-9
Data Link Connector-Engine.............. 8W-15-8
Dome Lamp......................... 8W-15-14
Door Ajar Switch-Driver................ 8W-15-17
Door Ajar Switch-Left Rear.............. 8W-15-16
Door Ajar Switch-Passenger.............. 8W-15-17
Door Ajar Switch-Right Rear............. 8W-15-16
Door Lock Motor/Ajar Switch-Driver........ 8W-15-17
Door Lock Motor/Ajar Switch-Left Rear...... 8W-15-16
Door Lock Motor/Ajar Switch-Passenger..... 8W-15-17
Door Lock Motor/Ajar Switch-Right Rear..... 8W-15-16
Door Lock Switch-Passenger.............. 8W-15-17
Driver Door Module................... 8W-15-18
EGR Solenoid......................... 8W-15-5
Electric Brake Provision................. 8W-15-4
Engine Control Module.................. 8W-15-8
Fender Lamp-Front Left................. 8W-15-2
Fender Lamp-Front Right................ 8W-15-2
Fender Lamp-Rear Left.................. 8W-15-2
Fender Lamp-Rear Right................. 8W-15-2
Fog Lamp-Left........................ 8W-15-3
Fog Lamp-Right....................... 8W-15-3
Fuel Heater.......................... 8W-15-8
Fuel Pump Module..................... 8W-15-4
G100............................... 8W-15-7
G101............................... 8W-15-7
G102............................... 8W-15-7
G104.......................... 8W-15-3, 4, 15
G105............................... 8W-15-7
G107............................. 8W-15-5, 6
G108............................... 8W-15-7
G109............................... 8W-15-7
G114............................... 8W-15-8
G120............................... 8W-15-8
G201............................ 8W-15-9, 10Component Page
G202......................... 8W-15-11, 12, 14
G204.............................. 8W-15-15
G301.............................. 8W-15-16
G302.............................. 8W-15-18
Generator.......................... 8W-15-6, 8
Glove Box Lamp And Switch............. 8W-15-12
Hands Free Module.................... 8W-15-11
Headlamp Switch..................... 8W-15-14
Headlamp-Left........................ 8W-15-3
Headlamp-Right....................... 8W-15-7
Heated Seat Cushion-Driver.............. 8W-15-18
Heated Seat Cushion-Passenger........... 8W-15-19
Heated Seat Switch-Driver............... 8W-15-12
Heated Seat Switch-Passenger............ 8W-15-12
Horn-High Note....................... 8W-15-4
Horn-Low Note........................ 8W-15-4
Ignition Switch....................... 8W-15-10
Instrument Cluster................. 8W-15-10, 14
Intake Air Heater Relay No. 1............. 8W-15-7
Intake Air Heater Relay No. 2............. 8W-15-7
Integrated Power Module............... 8W-15-3, 4
License Lamp-Left..................... 8W-15-2
License Lamp-Right.................... 8W-15-2
Lift Pump Motor....................... 8W-15-8
Natural Vacuum Leak Detection Assembly..... 8W-15-6
Overhead Map/Reading Lamp............ 8W-15-14
Oxygen Sensor 1/1 Upstream.............. 8W-15-6
Oxygen Sensor 1/2 Downstream............ 8W-15-6
Oxygen Sensor 2/1 Upstream.............. 8W-15-6
Oxygen Sensor 2/2 Downstream............ 8W-15-6
Park/Turn Signal Lamp-Left Front.......... 8W-15-4
Park/Turn Signal Lamp-Right Front......... 8W-15-7
Passenger Lumbar Switch............... 8W-15-19
Power Mirror-Left..................... 8W-15-18
Power Mirror-Right.................... 8W-15-18
Power Outlet........................ 8W-15-12
Power Outlet-Console................ 8W-15-15, 19
Power Seat Switch-Driver............... 8W-15-18
Power Seat Switch-Passenger............. 8W-15-19
Power Steering Pressure Switch............ 8W-15-5
Powertrain Control Module............. 8W-15-5, 6
Radio.............................. 8W-15-11
Seat Belt Switch-Driver................. 8W-15-16
Seat Heater Interface Module............. 8W-15-16
Sentry Key Immobilizer Module........... 8W-15-10
Speed Control Servo.................... 8W-15-3
Tail/Stop/Turn Signal Lamp-Left........... 8W-15-2
Tail/Stop/Turn Signal Lamp-Right.......... 8W-15-2
Tailgate Lamp........................ 8W-15-2
Tow/Haul Overdrive Switch............... 8W-15-9
Trailer Tow Connector................... 8W-15-4
Trailer Tow Connector-Add On............. 8W-15-4
Transfer Case Control Module............ 8W-15-15
Transfer Case Selector Switch........... 8W-15-4, 15
Vacuum Pump........................ 8W-15-7
Washer Fluid Level Switch.............. 8W-15-3, 7
Washer Pump Motor-Front............... 8W-15-7
Wiper Motor-Front..................... 8W-15-4
DR8W-15 GROUND DISTRIBUTION 8W - 15 - 1
Page 832 of 2627
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay............ 8W-30-9, 58
A/C Pressure Transducer......... 8W-30-23, 28, 29, 45
Accelerator Pedal Position Sensor . . . 8W-30-29, 47, 64, 65
Adjustable Pedal Motor................. 8W-30-61
Adjustable Pedal Relay.................. 8W-30-61
Adjustable Pedal Switch................. 8W-30-61
Ambient Temperature Sensor............. 8W-30-30
Auto Shut Down Relay................... 8W-30-4
Battery............................ 8W-30-52
Battery Temperature Sensor............ 8W-30-12, 56
Brake Lamp Switch............. 8W-30-8, 36, 57, 63
Camshaft Position Sensor........ 8W-30-10, 29, 45, 46
Capacitor........................... 8W-30-13
Clockspring..................... 8W-30-8, 36, 59
Coil On Plug No. 1.................. 8W-30-14, 39
Coil On Plug No. 2.................. 8W-30-15, 37
Coil On Plug No. 3.................. 8W-30-14, 39
Coil On Plug No. 4.................. 8W-30-15, 37
Coil On Plug No. 5.................. 8W-30-16, 39
Coil On Plug No. 6.................. 8W-30-13, 37
Coil On Plug No. 7.................. 8W-30-16, 39
Coil On Plug No. 8.................. 8W-30-13, 37
Condenser Fan Relay.................... 8W-30-9
Controller Antilock Brake............ 8W-30-6, 11, 57
Crankshaft Position Sensor............ 8W-30-10, 46
Data Link Connector............... 8W-30-9, 22, 55
Data Link Connector-Engine.............. 8W-30-51
EGR Solenoid................... 8W-30-28, 29, 32
Electronic Throttle Control Module.......... 8W-30-35
Engine Control Module....... 8W-30-42, 43, 44, 45, 46,
47, 48, 49, 50, 51, 52, 53, 54,
55, 56, 57, 58, 59, 60, 62, 63, 64, 65
Engine Coolant Temperature Sensor.... 8W-30-23, 41, 47
Engine Oil Pressure Switch.......... 8W-30-2, 53, 56
EVAP/Purge Solenoid................... 8W-30-12
Front Control Module................... 8W-30-61
Fuel Control Actuator................... 8W-30-50
Fuel Heater......................... 8W-30-60
Fuel Heater Relay..................... 8W-30-60
Fuel Injector No. 1.................. 8W-30-14, 40
Fuel Injector No. 2.................. 8W-30-15, 38
Fuel Injector No. 3.................. 8W-30-14, 40
Fuel Injector No. 4.................. 8W-30-15, 38
Fuel Injector No. 5.................. 8W-30-14, 40
Fuel Injector No. 6.................. 8W-30-15, 38
Fuel Injector No. 7.................. 8W-30-16, 40
Fuel Injector No. 8.................. 8W-30-13, 38
Fuel Injector Pack No. 1................. 8W-30-42
Fuel Injector Pack No. 2............ 8W-30-42, 43, 44
Fuel Injector Pack No. 3................. 8W-30-44
Fuel Pump Module................... 8W-30-3, 58
Fuel Pump Motor...................... 8W-30-48
Fuel Pump Relay....................... 8W-30-3
Fuse 2.............................. 8W-30-4
Fuse 5........................... 8W-30-25, 62
Fuse 12............................ 8W-30-60
Fuse 17............................. 8W-30-3
Fuse 19............................ 8W-30-52
Fuse 23............................. 8W-30-2Component Page
Fuse 36.......................... 8W-30-54, 61
Fuse 40............................ 8W-30-61
Fuse 49............................. 8W-30-4
Fuse 50..................... 8W-30-2, 55, 58, 62
Fusible Link......................... 8W-30-52
G104........................ 8W-30-3, 8, 25, 60
G105............................ 8W-30-56, 58
G107........... 8W-30-2, 7, 15, 18, 19, 20, 21, 30, 32
G114 .............................. 8W-30-53
G120............................ 8W-30-51, 60
G201............................... 8W-30-6
G202.............................. 8W-30-61
Generator......................... 8W-30-7, 51
Idle Air Control Motor................... 8W-30-9
Ignition Switch..................... 8W-30-6, 22
Inlet Air Temperature Sensor............. 8W-30-49
Input Speed Sensor.................... 8W-30-24
Instrument Cluster.................... 8W-30-30
Intake Air Heater Relay No. 1............. 8W-30-56
Intake Air Heater Relay No. 2............. 8W-30-56
Intake Air Temperature Sensor.......... 8W-30-23, 41
Intake Air Temperature/Manifold Absolute
Pressure Sensor..................... 8W-30-50
Integrated Power Module.... 8W-30-2, 3, 4, 9, 25, 52, 54,
55, 58, 60, 61, 62, 64
Knock Sensor........................ 8W-30-31
Knock Sensor-Left..................... 8W-30-33
Knock Sensor-Right.................... 8W-30-33
Lift Pump Motor...................... 8W-30-51
Line Pressure Sensor................... 8W-30-17
Manifold Absolute Pressure Sensor..... 8W-30-23, 29, 41
Natural Vacuum Leak Detection Assembly..... 8W-30-7
Output Speed Sensor................. 8W-30-24, 62
Oxygen Sensor 1/1 Upstream........... 8W-30-20, 21
Oxygen Sensor 1/2 Downstream......... 8W-30-18, 19
Oxygen Sensor 2/1 Upstream........... 8W-30-20, 21
Oxygen Sensor 2/2 Downstream......... 8W-30-18, 19
Oxygen Sensor Downstream Relay........... 8W-30-4
Power Steering Pressure Switch............ 8W-30-7
Powertrain Control Module....... 8W-30-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12, 13, 14, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24,
25, 26, 27, 28, 29, 30, 31, 32,
33, 35, 36, 37, 38, 39, 40, 41
PTCNo.1 ....................... 8W-30-3, 9, 58
Pto Switch........................... 8W-30-6
Speed Control Servo.................. 8W-30-8, 63
Speed Control Switch-Left............. 8W-30-36, 59
Speed Control Switch-Right............ 8W-30-36, 59
Starter Motor Relay.................. 8W-30-2, 64
Throttle Position Sensor................. 8W-30-17
Tow/Haul Overdrive Switch............. 8W-30-6, 64
Transmission Control Relay............ 8W-30-25, 62
Transmission Range Sensor............... 8W-30-64
Transmission Solenoid Assembly......... 8W-30-54, 62
Transmission Solenoid/TRS Assembly . 8W-30-5, 25, 26, 27
Vacuum Pump........................ 8W-30-58
Vistronic Fan Drive.................... 8W-30-54
Water In Fuel Sensor................ 8W-30-47, 48
DR8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 1051 of 2627
Component Page
C315............................. 8W-80-39
C316 (Heated Seats)................. 8W-80-39
C316............................. 8W-80-40
C319............................. 8W-80-40
C319............................. 8W-80-40
C320............................. 8W-80-40
C320............................. 8W-80-41
C322 (Except Heated Seats)........... 8W-80-41
C322............................. 8W-80-41
C323 (Except Heated Seats)........... 8W-80-42
C323 (Except Heated Seats)........... 8W-80-42
C323 (Heated Seats)................. 8W-80-42
C323 (Heated Seats)................. 8W-80-43
C327 (Dual Rear Wheels)............. 8W-80-43
C327 (Dual Rear Wheels)............. 8W-80-43
C328 (Dual Rear Wheels)............. 8W-80-43
C328 (Dual Rear Wheels)............. 8W-80-44
Camshaft Position Sensor (NGC)....... 8W-80-44
Camshaft Position Sensor (Diesel)...... 8W-80-44
Capacitor (3.7L/4.7L)................ 8W-80-44
Center High Mounted Stop Lamp/cargo
Lamp.......................... 8W-80-45
Cigar Lighter Outlet................. 8W-80-45
Clearance Lamp No. 1 (Heavy Duty).... 8W-80-45
Clearance Lamp No. 2 (Heavy Duty).... 8W-80-45
Clearance Lamp No. 3 (Heavy Duty).... 8W-80-46
Clearance Lamp No. 4 (Heavy Duty).... 8W-80-46
Clearance Lamp No. 5 (Heavy Duty).... 8W-80-46
Clockspring C1..................... 8W-80-46
Clockspring C2..................... 8W-80-47
Clockspring C3..................... 8W-80-47
Clockspring C4..................... 8W-80-47
Clutch Interlock Brake Switch......... 8W-80-47
Coil On Plug No. 1 (3.7L/4.7L)......... 8W-80-47
Coil On Plug No. 1 (5.7L)............. 8W-80-48
Coil On Plug No. 2 (3.7L/4.7L)......... 8W-80-48
Coil On Plug No. 2 (5.7L)............. 8W-80-48
Coil On Plug No. 3 (3.7L/4.7L)......... 8W-80-48
Coil On Plug No. 3 (5.7L)............. 8W-80-49
Coil On Plug No. 4 (3.7L/4.7L)......... 8W-80-49
Coil On Plug No. 4 (5.7L)............. 8W-80-49
Coil On Plug No. 5 (3.7L/4.7L)......... 8W-80-49
Coil On Plug No. 5 (5.7L)............. 8W-80-50
Coil On Plug No. 6 (3.7L/4.7L)......... 8W-80-50
Coil On Plug No. 6 (5.7L)............. 8W-80-50
Coil On Plug No. 7 (4.7L)............. 8W-80-50
Coil On Plug No. 7 (5.7L)............. 8W-80-51
Coil On Plug No. 8 (4.7L)............. 8W-80-51
Coil On Plug No. 8 (5.7L)............. 8W-80-51
Compass/Mini-Trip Computer (Except
Base).......................... 8W-80-51
Condenser Fan (NGC)............... 8W-80-52
Controller Anitlock Brake C1.......... 8W-80-52
Controller Antilock Brake C2 (ABS)..... 8W-80-52Component Page
Crankshaft Position Sensor (3.7L)...... 8W-80-52
Crankshaft Position Sensor (4.7L)...... 8W-80-53
Crankshaft Position Sensor (5.7L)...... 8W-80-53
Crankshaft Position Sensor (Diesel)..... 8W-80-53
Cylinder Lock Switch-Driver (Premium) . . 8W-80-53
Data Link Connector................ 8W-80-53
Data Link Connector-Engine (Diesel).... 8W-80-54
Dome Lamp....................... 8W-80-54
Door Ajar Switch-Driver.............. 8W-80-54
Door Ajar Switch-Left Rear........... 8W-80-54
Door Ajar Switch-Passenger........... 8W-80-55
Door Ajar Switch-Right Rear.......... 8W-80-55
Door Lock Motor/Ajar Switch-Driver.... 8W-80-55
Door Lock Motor/Ajar Switch-Left Rear . . 8W-80-55
Door Lock Motor/Ajar Switch-Passenger . 8W-80-56
Door Lock Motor/Ajar Switch-Right Rear . 8W-80-56
Door Lock Switch-Passenger........... 8W-80-56
Driver Blend Door Actuator (Dual Zone) . 8W-80-56
Driver Door Module C1.............. 8W-80-57
Driver Door Module C2.............. 8W-80-57
EGR Solenoid (4.7L/5.7L)............. 8W-80-57
Electric Brake Provision.............. 8W-80-58
Electric Throttle Control Module....... 8W-80-58
Engine Control Module C1 (Diesel)..... 8W-80-58
Engine Control Module C2 (Diesel)..... 8W-80-60
Engine Coolant Temperature Sensor
(Diesel)......................... 8W-80-61
Engine Coolant Temperature Sensor
(Gas)........................... 8W-80-61
Engine Oil Pressure Switch........... 8W-80-61
EVAP/Purge Solenoid (NGC).......... 8W-80-61
Evaporator Temperature Sensor........ 8W-80-62
Fender Lamp-Front Left (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Front Right (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Rear Left (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Rear Right (Dual Rear
Wheels)......................... 8W-80-62
Fog Lamp-Left..................... 8W-80-63
Fog Lamp-Right.................... 8W-80-63
Fuel Control Actuator (Diesel)......... 8W-80-63
Fuel Heater (Diesel)................. 8W-80-63
Fuel Injector No. 1 (Gas)............. 8W-80-63
Fuel Injector No. 2 (Gas)............. 8W-80-64
Fuel Injector No. 3 (Gas)............. 8W-80-64
Fuel Injector No. 4 (Gas)............. 8W-80-64
Fuel Injector No. 5 (Gas)............. 8W-80-64
Fuel Injector No. 6 (Gas)............. 8W-80-65
Fuel Injector No. 7 (Gas)............. 8W-80-65
Fuel Injector No. 8 (Gas)............. 8W-80-65
Fuel Injector Pack No. 1 (Diesel)....... 8W-80-65
Fuel Injector Pack No. 2 (Diesel)....... 8W-80-66
Fuel Injector Pack No. 3 (Diesel)....... 8W-80-66
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSDR
Page 1052 of 2627
Component Page
Fuel Pump Module.................. 8W-80-66
Fuel Pump Motor (Diesel)............ 8W-80-66
Generator......................... 8W-80-67
Glove Box Lamp And Switch.......... 8W-80-67
Hands Free Module (Telematics)....... 8W-80-67
Headlamp Switch................... 8W-80-68
Headlamp-Left..................... 8W-80-68
Headlamp-Right.................... 8W-80-68
Heated Seat Cushion-Driver........... 8W-80-68
Heated Seat Cushion-Passenger........ 8W-80-69
Heated Seat Switch-Driver............ 8W-80-69
Heated Seat Switch-Passenger......... 8W-80-69
Horn Switch....................... 8W-80-69
Horn-High Note.................... 8W-80-70
Horn-Low Note..................... 8W-80-70
Idle Air Control Motor (3.7L/4.7L)...... 8W-80-70
Ignition Switch..................... 8W-80-70
Inlet Air Temperature Sensor.......... 8W-80-71
Input Speed Sensor (45RFE).......... 8W-80-71
Instrument Cluster C1............... 8W-80-71
Instrument Cluster C2............... 8W-80-72
Instrument Cluster C3............... 8W-80-72
Intake Air Temperature Sensor (Gas).... 8W-80-73
Intake Air Temperature/Manifold Absolute
Pressure Sensor (Diesel)............ 8W-80-73
Integrated Power Module C1.......... 8W-80-73
Integrated Power Module C2.......... 8W-80-74
Integrated Power Module C3.......... 8W-80-74
Integrated Power Module C4.......... 8W-80-75
Integrated Power Module C5.......... 8W-80-75
Integrated Power Module C6.......... 8W-80-76
Integrated Power Module C7.......... 8W-80-76
Knock Sensor (3.7L)................. 8W-80-77
Knock Sensor-Left (5.7L)............. 8W-80-77
Knock Sensor-Right (5.7L)............ 8W-80-77
License Lamp-Left.................. 8W-80-77
License Lamp-Right................. 8W-80-77
Lift Pump Motor (Diesel)............. 8W-80-78
Line Pressure Sensor (NGC)........... 8W-80-78
Lumbar Motor-Driver................ 8W-80-78
Lumbar Motor-Passenger............. 8W-80-78
Manifold Absolute Pressure Sensor
(NGC).......................... 8W-80-79
Mode Door Actuator 1 (Panel To Floor) . . . 8W-80-79
Mode Door Actuator 2 (Defrost To Floor) . 8W-80-79
Multi-Function Switch............... 8W-80-79
Natural Vacuum Leak Detection Assembly
(NGC).......................... 8W-80-80
Output Speed Sensor (45RFE)......... 8W-80-80
Output Speed Sensor (47RE).......... 8W-80-80
Overhead Map/reading Lamp (Except
Base).......................... 8W-80-80
Oxygen Sensor 1/1 Upstream (NGC).... 8W-80-81
Oxygen Sensor 1/2 Downstream (NGC) . . 8W-80-81Component Page
Oxygen Sensor 2/1 Upstream (NGC).... 8W-80-81
Oxygen Sensor 2/2 Downstream (NGC) . . 8W-80-81
Park/Turn Signal Lamp-Left Front...... 8W-80-82
Park/Turn Signal Lamp-Right Front.... 8W-80-82
Passenger Blend Door Actuator (Dual-
Zone).......................... 8W-80-82
Passenger Lumbar Switch............ 8W-80-82
Power Mirror-Left................... 8W-80-82
Power Mirror-Right................. 8W-80-83
Power Outlet...................... 8W-80-83
Power Outlet-Console (Except Base)..... 8W-80-83
Power Seat Motor-Driver Front Vertical . . 8W-80-83
Power Seat Motor-Driver Horizontal.... 8W-80-84
Power Seat Motor-Driver Rear Vertical . . 8W-80-84
Power Seat Motor-Passenger Front
Vertical......................... 8W-80-84
Power Seat Motor-Passenger Horizontal . 8W-80-84
Power Seat Motor-Passenger Rear
Vertical......................... 8W-80-84
Power Seat Switch-Driver............ 8W-80-85
Power Seat Switch-Passenger.......... 8W-80-85
Power Steering Pressure Switch (NGC) . . 8W-80-85
Power Window Circuit Breaker........ 8W-80-86
Power Window Motor-Driver.......... 8W-80-86
Power Window Motor-Left Rear........ 8W-80-86
Power Window Motor-Passenger........ 8W-80-86
Power Window Motor-Right Rear....... 8W-80-87
Power Window Switch-Left Rear....... 8W-80-87
Power Window Switch-Passenger....... 8W-80-87
Power Window Switch-Right Rear...... 8W-80-87
Powertrain Control Module C1 (NGC) . . . 8W-80-88
Powertrain Control Module C2 (NGC) . . . 8W-80-89
Powertrain Control Module C3 (NGC) . . . 8W-80-90
Powertrain Control Module C4 (NGC) . . . 8W-80-91
Radio C1 (Except Infinity)............ 8W-80-92
Radio C1 (Infinity).................. 8W-80-92
Radio C2.......................... 8W-80-93
Recirculation Door Actuator........... 8W-80-93
Remote Radio Switch-Left............ 8W-80-93
Remote Radio Switch-Right........... 8W-80-93
Seat Belt Switch-Driver.............. 8W-80-94
Seat Belt Tensioner Reducer (Standard
Cab)........................... 8W-80-94
Seat Belt Tensioner-Driver............ 8W-80-94
Seat Belt Tensioner-Passenger......... 8W-80-94
Seat Heater Interface Module.......... 8W-80-94
Sentry Key Immobilizer Module (SKIM) . . 8W-80-95
Side Impact Sensor-Left.............. 8W-80-95
Side Impact Sensor-Right............. 8W-80-95
Speaker-Center Instrument Panel...... 8W-80-95
Speaker-Left Front Door.............. 8W-80-95
Speaker-Left Instrument Panel........ 8W-80-96
Speaker-Left Rear.................. 8W-80-96
Speaker-Right Front Door............ 8W-80-96
DR8W-80 CONNECTOR PIN-OUTS 8W - 80 - 3
Page 1108 of 2627
ENGINE CONTROL MODULE C1 (DIESEL) - 60 WAY
CAV CIRCUIT FUNCTION
26 C918 18BK/LB A/C PRESSURE SENSOR GROUND
27 K853 18DB/BR 5 VOLT SUPPLY
28 - -
29 K690 18DG/YL (A/T) INLET AIR TEMPERATURE/PRESSURE RETURN
29 K690 18BR/YL (M/T) INLET AIR TEMPERATURE/PRESSURE RETURN
30 K11 16WT/DB (A/T) INJECTOR CONTROL NO. 1
30 K11 16BR/YL (M/T) INJECTOR CONTROL NO.1
31 G123 18VT/LG WATER IN FUEL SENSOR SIGNAL
32 K916 18BR/OR SENSOR GROUND
33 K922 18LG/OR (A/T) THROTTLE POSITION SENSOR RETURN
33 K167 18BR/YL (M/T) APPS NO. 1 RETURN
34 K565 18OR IDLE SWITCH
35 - -
36 K14 16BR/TN INJECTOR CONTROL NO. 4
37 - -
38 - -
39 - -
40 K13 16TN (A/T) INJECTOR CONTROL NO. 3
40 K13 16BR/LB (M/T) INJECTOR CONTROL NO.3
41 - -
42 K851 18VT/PK (A/T) 5-VOLT SUPPLY
42 K852 18BR/VT (M/T) APPS 1 5-VOLT SUPPLY
43 K37 18LB (A/T) BOOST PRESSURE SENSOR SIGNAL
43 K37 18BR/OR (M/T) BOOST PRESSURE SENSOR SIGNAL
44 K556 18OR/BR NOT IDLE SWITCH
45 N2 18DB/YL LIFT PUMP FEED
46 K58 16BR/VT INJECTOR CONTROL NO. 6
47 - -
48 - -
49 - -
50 K12 16BR/DB INJECTOR CONTROL NO. 2
51 - -
52 K975 18BR/BK (A/T) SENSOR GROUND
52 K975 18BR/OR (M/T) SENSOR GROUND
53 K915 18VT/RD FUEL RAIL SENSOR RETURN
54 F855 18PK/YL 5 VOLT SUPPLY
55 - -
56 K38 16GY (A/T) INJECTOR CONTROL NO. 5
56 K38 16BR/OR (M/T) INJECTOR CONTROL NO. 5
57 K229 16TN/PK (A/T) ENG-INJECTOR HIGH SIDE DRIVER-BANK 2
57 K229 16BR/LB (M/T) ENG-INJECTOR HIGH SIDE DRIVER-BANK 2
58 - -
59 K227 16BR/LG ENG-INJECTOR HIGH SIDE DRIVER-BANK 1
60 - -
DR8W-80 CONNECTOR PIN-OUTS 8W - 80 - 59