Crank position sensor DODGE RAM 1500 1998 2.G Owner's Manual

Component Page
C315............................. 8W-80-39
C316 (Heated Seats)................. 8W-80-39
C316............................. 8W-80-40
C319............................. 8W-80-40
C319............................. 8W-80-40
C320............................. 8W-80-40
C320............................. 8W-80-41
C322 (Except Heated Seats)........... 8W-80-41
C322............................. 8W-80-41
C323 (Except Heated Seats)........... 8W-80-42
C323 (Except Heated Seats)........... 8W-80-42
C323 (Heated Seats)................. 8W-80-42
C323 (Heated Seats)................. 8W-80-43
C327 (Dual Rear Wheels)............. 8W-80-43
C327 (Dual Rear Wheels)............. 8W-80-43
C328 (Dual Rear Wheels)............. 8W-80-43
C328 (Dual Rear Wheels)............. 8W-80-44
Camshaft Position Sensor (NGC)....... 8W-80-44
Camshaft Position Sensor (Diesel)...... 8W-80-44
Capacitor (3.7L/4.7L)................ 8W-80-44
Center High Mounted Stop Lamp/cargo
Lamp.......................... 8W-80-45
Cigar Lighter Outlet................. 8W-80-45
Clearance Lamp No. 1 (Heavy Duty).... 8W-80-45
Clearance Lamp No. 2 (Heavy Duty).... 8W-80-45
Clearance Lamp No. 3 (Heavy Duty).... 8W-80-46
Clearance Lamp No. 4 (Heavy Duty).... 8W-80-46
Clearance Lamp No. 5 (Heavy Duty).... 8W-80-46
Clockspring C1..................... 8W-80-46
Clockspring C2..................... 8W-80-47
Clockspring C3..................... 8W-80-47
Clockspring C4..................... 8W-80-47
Clutch Interlock Brake Switch......... 8W-80-47
Coil On Plug No. 1 (3.7L/4.7L)......... 8W-80-47
Coil On Plug No. 1 (5.7L)............. 8W-80-48
Coil On Plug No. 2 (3.7L/4.7L)......... 8W-80-48
Coil On Plug No. 2 (5.7L)............. 8W-80-48
Coil On Plug No. 3 (3.7L/4.7L)......... 8W-80-48
Coil On Plug No. 3 (5.7L)............. 8W-80-49
Coil On Plug No. 4 (3.7L/4.7L)......... 8W-80-49
Coil On Plug No. 4 (5.7L)............. 8W-80-49
Coil On Plug No. 5 (3.7L/4.7L)......... 8W-80-49
Coil On Plug No. 5 (5.7L)............. 8W-80-50
Coil On Plug No. 6 (3.7L/4.7L)......... 8W-80-50
Coil On Plug No. 6 (5.7L)............. 8W-80-50
Coil On Plug No. 7 (4.7L)............. 8W-80-50
Coil On Plug No. 7 (5.7L)............. 8W-80-51
Coil On Plug No. 8 (4.7L)............. 8W-80-51
Coil On Plug No. 8 (5.7L)............. 8W-80-51
Compass/Mini-Trip Computer (Except
Base).......................... 8W-80-51
Condenser Fan (NGC)............... 8W-80-52
Controller Anitlock Brake C1.......... 8W-80-52
Controller Antilock Brake C2 (ABS)..... 8W-80-52Component Page
Crankshaft Position Sensor (3.7L)...... 8W-80-52
Crankshaft Position Sensor (4.7L)...... 8W-80-53
Crankshaft Position Sensor (5.7L)...... 8W-80-53
Crankshaft Position Sensor (Diesel)..... 8W-80-53
Cylinder Lock Switch-Driver (Premium) . . 8W-80-53
Data Link Connector................ 8W-80-53
Data Link Connector-Engine (Diesel).... 8W-80-54
Dome Lamp....................... 8W-80-54
Door Ajar Switch-Driver.............. 8W-80-54
Door Ajar Switch-Left Rear........... 8W-80-54
Door Ajar Switch-Passenger........... 8W-80-55
Door Ajar Switch-Right Rear.......... 8W-80-55
Door Lock Motor/Ajar Switch-Driver.... 8W-80-55
Door Lock Motor/Ajar Switch-Left Rear . . 8W-80-55
Door Lock Motor/Ajar Switch-Passenger . 8W-80-56
Door Lock Motor/Ajar Switch-Right Rear . 8W-80-56
Door Lock Switch-Passenger........... 8W-80-56
Driver Blend Door Actuator (Dual Zone) . 8W-80-56
Driver Door Module C1.............. 8W-80-57
Driver Door Module C2.............. 8W-80-57
EGR Solenoid (4.7L/5.7L)............. 8W-80-57
Electric Brake Provision.............. 8W-80-58
Electric Throttle Control Module....... 8W-80-58
Engine Control Module C1 (Diesel)..... 8W-80-58
Engine Control Module C2 (Diesel)..... 8W-80-60
Engine Coolant Temperature Sensor
(Diesel)......................... 8W-80-61
Engine Coolant Temperature Sensor
(Gas)........................... 8W-80-61
Engine Oil Pressure Switch........... 8W-80-61
EVAP/Purge Solenoid (NGC).......... 8W-80-61
Evaporator Temperature Sensor........ 8W-80-62
Fender Lamp-Front Left (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Front Right (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Rear Left (Dual Rear
Wheels)......................... 8W-80-62
Fender Lamp-Rear Right (Dual Rear
Wheels)......................... 8W-80-62
Fog Lamp-Left..................... 8W-80-63
Fog Lamp-Right.................... 8W-80-63
Fuel Control Actuator (Diesel)......... 8W-80-63
Fuel Heater (Diesel)................. 8W-80-63
Fuel Injector No. 1 (Gas)............. 8W-80-63
Fuel Injector No. 2 (Gas)............. 8W-80-64
Fuel Injector No. 3 (Gas)............. 8W-80-64
Fuel Injector No. 4 (Gas)............. 8W-80-64
Fuel Injector No. 5 (Gas)............. 8W-80-64
Fuel Injector No. 6 (Gas)............. 8W-80-65
Fuel Injector No. 7 (Gas)............. 8W-80-65
Fuel Injector No. 8 (Gas)............. 8W-80-65
Fuel Injector Pack No. 1 (Diesel)....... 8W-80-65
Fuel Injector Pack No. 2 (Diesel)....... 8W-80-66
Fuel Injector Pack No. 3 (Diesel)....... 8W-80-66
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSDR

CONDENSER FAN (NGC) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z823 16BK/DG GROUND
2 C123 16LB/WT CONDENSER FAN RELAY OUTPUT
CONTROLLER ANITLOCK BRAKE C1 - BLACK 14 WAY
CAV CIRCUIT FUNCTION
1 B4 20DG/GY REAR WHEEL SPEED SENSOR (+)
2 B222 20DG/WT (ETC) VEHICLE SPEED SIGNAL NO. 2
3 D25 20WT/VT PCI BUS
4 F500 20DG/PK FUSED IGNITION SWITCH OUTPUT (RUN)
5 B9 20DG/LG (ETC) LEFT FRONT WHEEL SPEED SENSOR (+)
6 Z107 12BK/DG GROUND
7 A111 14DG/RD FUSED B(+)
8 B3 20DG/YL REAR WHEEL SPEED SENSOR (-)
9 B29 20DG/WT BRAKE SWITCH SIGNAL
10 B8 20DG/TN (ETC) LEFT FRONT WHEEL SPEED SENSOR (-)
11 B20 20DG/OR BRAKE FLUID LEVEL SWITCH SENSE
12 B22 20DG/YL VEHICLE SPEED SIGNAL NO. 1
13 Z127 12BK/DG (ABS) GROUND
14 A111 14DG/RD (ABS) FUSED B(+)
CONTROLLER ANTILOCK BRAKE C2 (ABS) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 B9 20DG/LG LEFT FRONT WHEEL SPEED SENSOR (+)
2 B8 20DG/TN LEFT FRONT WHEEL SPEED SENSOR (-)
3 B6 20DG/WT RIGHT FRONT WHEEL SPEED SENSOR (-)
4 B7 20DG/VT RIGHT FRONT WHEEL SPEED SENSOR (+)
CRANKSHAFT POSITION SENSOR (3.7L)-3WAY
CAV CIRCUIT FUNCTION
1 K24 20BR/LB CKP SIGNAL
2 K900 20DB/DG SENSOR GROUND
3 F855 20PK/YL 5 VOLT SUPPLY
8W - 80 - 52 8W-80 CONNECTOR PIN-OUTSDR

CRANKSHAFT POSITION SENSOR (4.7L)-3WAY
CAV CIRCUIT FUNCTION
1 K24 20BR/LB CKP SIGNAL
2 K900 20DB/DG SENSOR GROUND
3 F855 20PK/YL 5 VOLT SUPPLY
CRANKSHAFT POSITION SENSOR (5.7L)-3WAY
CAV CIRCUIT FUNCTION
1 F855 20PK/YL 5 VOLT SUPPLY
2 K900 20DB/DG SENSOR GROUND
3 K24 20BR/LB CKP SIGNAL
CRANKSHAFT POSITION SENSOR (DIESEL)-3WAY
CAV CIRCUIT FUNCTION
1 K853 18DB/BR 5 VOLT SUPPLY
2 K975 18BR/BK SENSOR GROUND
2 K975 18BR/OR SENSOR GROUND
3 K24 18BR/LB CKP SIGNAL
3 K24 18LB/BR CKP SIGNAL
CYLINDER LOCK SWITCH-DRIVER (PREMIUM)-2WAY
CAV CIRCUIT FUNCTION
1 G163 20VT/LB DRIVER CYLINDER LOCK SWITCH MUX
2 Z463 20BK/LB GROUND
DATA LINK CONNECTOR - BLACK 16 WAY
CAV CIRCUIT FUNCTION
1- -
2 D25 20WT/VT PCI BUS
3- -
4 Z11 18BK/LG GROUND
5 Z111 18BK/WT GROUND
6- -
7 D21 18WT/BR SCI TRANSMIT (PCM)
8- -
9 D16 18WT/OR SCI RECEIVE (TCM)
10 - -
11 - -
DR8W-80 CONNECTOR PIN-OUTS 8W - 80 - 53

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
C315 DK GY At Driver Seat N/S
C316 BK At Passenger Seat N/S
C317 BK At Passenger Seat N/S
C319 BK Bottom Left of Left Door N/S
C320 Right Rear Door 43
C322 DK GY Left Rear of Frame 44, 46
C323 BK Left Side of Instrument Panel N/S
C327 BK Right Rear Fender 50, 51
C328 BK Left Rear Fender 50, 51, 52
Camshaft Position Sensor GY Right Front Side of Engine 3, 9
Capacitor Left Rear of Engine Compartment 4
Center High Mounted Stop
Lamp/Cargo LampBK Rear of Cab 49
Cigar Lighter Outlet NAT Rear of Cigar Lighter 32, 35, 36
Clearance Lamp No. 1 BK Left Roof 48
Clearance Lamp No. 2 BK Left-Center Roof 48
Clearance Lamp No. 3 BK Center Roof 48
Clearance Lamp No. 4 BK Right-Center Roof 48
Clearance Lamp No. 5 BK Right Roof 48
Clockspring C1 BK Steering Column 31
Clockspring C2 YL Steering Column 31
Clockspring C3 BK Steering Column N/S
Clockspring C4 BK Steering Column N/S
Clutch Interlock Brake Switch BK At Clutch Pedal 22, 24
Coil On Plug No.1 BK Left Top Side of Intake Manifold 6
Coil On Plug No.2 BK Right Top Side of Intake Manifold 3
Coil On Plug No.3 BK Left Top Side of Intake Manifold 6
Coil On Plug No.4 BK Right Top Side of Intake Manifold 3
Coil On Plug No.5 BK Left Top Side of Intake Manifold 5, 6
Coil On Plug No.6 BK Right Top Side of Intake Manifold 3
Coil On Plug No.7 BK Left Top Side of Intake Manifold 6
Coil On Plug No.8 BK Right Top Side of Intake Manifold 3
Compass/Mini-Trip Computer BK In Overhead Console N/S
Condenser Fan BK Near Condenser 23, 24
Controller Anti-Lock Brake C1 BK Left Fender Side Shield 22, 24, 25
Controller Anti-Lock Brake C2
(ABS)BK Left Fender Side Shield 22, 25
Crankshaft Position Sensor BK Right Rear of Engine Block 3, 9
Cylinder Lock Switch-Driver
(Premium)BK In Left Front Door 41
Cylinder Lock Switch-Passenger
(Premium)LT GY In Right Front Door N/S
Data Link Connector BK Left Bottom of Instrument Panel 35, 38
DR8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 3
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION
Engine diagnosis is helpful in determining the
causes of malfunctions not detected and remedied by
routine maintenance.
These malfunctions may be classified as either per-
formance (e.g., engine idles rough and stalls) or
mechanical (e.g., a strange noise).
(Refer to 9 - ENGINE - DIAGNOSIS AND TEST-
ING) - PERFORMANCE and (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)ÐMECHANICAL for
possible causes and corrections of malfunctions.
(Refer to 14 - FUEL SYSTEM/FUEL DELIVERY -
DIAGNOSIS AND TESTING) and (Refer to 14 -
FUEL SYSTEM/FUEL INJECTION - DIAGNOSIS
AND TESTING) for the fuel system diagnosis.Additional tests and diagnostic procedures may be
necessary for specific engine malfunctions that can
not be isolated with the Service Diagnosis charts.
Information concerning additional tests and diagno-
sis is provided within the following diagnosis:
²Cylinder Compression Pressure Test (Refer to 9 -
ENGINE - DIAGNOSIS AND TESTING).
²Cylinder Combustion Pressure Leakage Test
(Refer to 9 - ENGINE - DIAGNOSIS AND TEST-
ING).
²Engine Cylinder Head Gasket Failure Diagnosis
(Refer to 9 - ENGINE/CYLINDER HEAD - DIAGNO-
SIS AND TESTING).
²Intake Manifold Leakage Diagnosis (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
DIAGNOSIS AND TESTING).
DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - PERFORMANCE
CONDITION POSSIBLE CAUSE CORRECTION
ENGINE WILL NOT START 1. Weak battery 1. Charge or replace as necessary.
2. Corroded or loose battery
connections.2. Clean and tighten battery
connections. Apply a coat of light
mineral grease to the terminals.
3. Faulty starter. 3. (Refer to 8 - ELECTRICAL/
STARTING - DIAGNOSIS AND
TESTING).
4. Faulty coil or control unit. 4. (Refer to 8 - ELECTRICAL/
IGNITION CONTROL/IGNITION
COIL - REMOVAL).
5. Incorrect spark plug gap. 5. (Refer to 8 - ELECTRICAL/
IGNITION CONTROL/SPARK PLUG
- CLEANING).
6. Incorrect right bank cam timing. 6. Refer to engine timing in this
section.
7. Dirt or water in fuel system. 7. Clean system and replace fuel
filter.
8.Faulty fuel pump, relay or wiring. 8.Repair or replace as necessary.
9. Faulty cam or crank sensor 9. Refer to Ignition system.
ENGINE STALLS OR ROUGH IDLE 1. Vacuum leak. 1. Inspect intake manifold and
vacuum hoses, repair or replace as
necessary.
2. Faulty crank position sensor 2. Replace crank position sensor.
3. Faulty coil. 3. (Refer to 8 - ELECTRICAL/
IGNITION CONTROL/IGNITION
COIL - REMOVAL).
9 - 4 ENGINE - 3.7LDR
ENGINE - 3.7L (Continued)

(12) Disconnect heater hoses from heater core and
remove hose assembly.
(13) Disconnect throttle and speed control cables.
(14) Remove upper radiator hose from engine.
(15) Remove lower radiator hose from engine.
(16) Remove radiator/cooling module assembly.
(17) Disconnect the engine to body ground straps
at the left side of cowl.
(18) Disconnect the engine wiring harness at the
following points:
²Intake air temperature (IAT) sensor
²Fuel Injectors
²Throttle Position (TPS) Switch
²Idle Air Control (IAC) Motor
²Engine Oil Pressure Switch
²Engine Coolant Temperature (ECT) Sensor
²Manifold Absolute Pressure MAP) Sensor
²Camshaft Position (CMP) Sensor
²Coil Over Plugs
²Crankshaft Position Sensor
(19) Remove coil over plugs.
(20) Release fuel rail pressure.
(21) Remove fuel rail and secure away from
engine.
NOTE: It is not necessary to release the quick con-
nect fitting from the fuel supply line for engine
removal.
(22) Remove the PCV hose.
(23) Remove the breather hoses.
(24) Remove the vacuum hose for the power brake
booster.
(25) Disconnect knock sensors.
(26) Remove engine oil dipstick tube.
(27) Remove intake manifold.
(28) Install engine lifting fixture,special tool#8247,
using original fasteners from the removed intake
manifold, and fuel rail. Torque to factory specifica-
tions.
NOTE: Recheck bolt torque for engine lift plate
before removing engine.
(29) Secure the left and right engine wiring har-
nesses away from engine.
(30) Raise vehicle.
(31) Disconnect oxygen sensor wiring.
(32) Disconnect crankshaft postion sensor.
(33) Disconnect the engine block heater power
cable, if equipped.
(34) Disconnect the front propshaft at the front
differential and secure out of way.
NOTE: It is necessary to disconnect the front prop-
shaft for access to the starter and left side exhaust
flange.(35) Remove the starter.
(36) Remove the ground straps from the left and
right side of the block.
(37) Disconnect the right and left exhaust pipes at
the manifolds and from the crossover, and remove
from the vehicle.
NOTE: The exhaust clamps at the manifolds cannot
be reused. New clamps must be used or leaks may
occur.
(38) Remove the structural cover.
(39) Remove torque convertor bolts, and mark
location for reassembly.
(40) Remove transmission bellhousing to engine
bolts.
(41) Remove left and right engine mount thru
bolts.
(42) Lower the vehicle.
(43) Support the transmission with a suitable jack.
(44) Connect a suitable engine hoist to the engine
lift plate.
(45) Remove engine from vehicle.
INSTALLATION
(1) Position the engine in the vehicle.
(2) Install both left and right side engine mounts
onto engine.
(3) Raise the vehicle.
(4) Install the transmission bellhousing to engine
mounting bolts. Tighten the bolts to 41 N´m (30ft.
lbs.).
(5) Tighten the engine mount thru bolts.
(6) Install the torque convertor bolts.
(7) Connect the ground straps on the left and right
side of the engine.
(8) Install the starter.
(9) Connect the crankshaft position sensor.
(10) Install the engine block heater power cable, if
equipped.
CAUTION: The structural cover requires a specific
torque sequence. Failure to follow this sequence
may cause severe damage to the cover.
(11) Install the structural cover.
NOTE: New clamps must be used on exhaust man-
ifold flanges. Failure to use new clamps may result
in exhaust leaks.
(12) Install the left and right exhaust pipes.
(13) Connect the left and right oxygen sensors.
(14) Lower vehicle.
(15) Remove the engine lift plate.
(16) Connect the knock sensors.
DRENGINE - 3.7L 9 - 11
ENGINE - 3.7L (Continued)

(17) Connect the engine to body ground straps at
the left side of the cowl.
(18) Install the intake manifold.
(19) Install the engine oil dipstick tube.
(20) Install the power brake booster vacuum hose.
(21) Install the breather hoses.
(22) Install the PCV hose.
(23) Install the fuel rail.
(24) Install the coil over plugs.
(25) Connect the engine wiring harness at the fol-
lowing points:
²Intake air temperature (IAT) sensor
²Fuel Injectors
²Throttle Position (TPS) Switch
²Idle Air Control (IAC) Motor
²Engine Oil Pressure Switch
²Engine Coolant Temperature (ECT) Sensor
²Manifold Absolute Pressure MAP) Sensor
²Camshaft Position (CMP) Sensor
²Coil Over Plugs
²Crankshaft Position Sensor
(26) Reinstall the radiator/cooling module assem-
bly.
(27) Connect lower radiator hose.
(28) Connect upper radiator hose.
(29) Connect throttle and speed control cables.
(30) Install the heater hose assembly.
(31) Install coolant recovery bottle.
(32) Install the power steering pump.
(33) Install the generator.
(34) Install the A/C compressor.
(35) Install the drive belt.
(36) Install the fan shroud with the viscous fan
assembly.
(37) Install the radiator core support bracket.
(38) Install the air cleaner assembly.
(39) Refill the engine cooling system.
(40) Recharge the air conditioning.
(41) Install the hood.
(42) Check and fill engine oil.
(43) Connect the battery negative cable.
(44) Start the engine and check for leaks.SPECIFICATIONS
SPECIFICATIONS - 3.7L ENGINE
GENERAL SPECIFICATIONS
DESCRIPTION SPECIFICATION
Type 90É SOHC V6 12 Valve
Number of
Cylinders4
Firing Order 1-6-5-4-3-2
Lead Cylinder No. 1 Left Bank
Compression
Ratio9.1:1
Max. Variation
Between
Cylinders25%
Metric Standard
Displacement 3.7 Liters 226 Cubic
Inches
Bore 93.0 mm 3.66 in.
Stroke 90.8 mm 3.40 in.
Horsepower 210@5200 RPM
Torque 225ft. lbs.@4200 PRM
Compression
Pressure1172-1551 kPa 170-225 psi
CYLINDER BLOCK
DESCRIPTION SPECIFICATION
Metric Standard
Bore Diameter 93.0   .0075
mm3.6619   0.0003
in.
Out of Round
(MAX)0.076 mm 0.003 in.
Taper (MAX) 0.051 mm 0.002 in.
9 - 12 ENGINE - 3.7LDR
ENGINE - 3.7L (Continued)

(6) Air ingested into oil due to broken or cracked
oil pump pick up.
(7) Worn valve guides.
(8) Rocker arm ears contacting valve spring
retainer.
(9) Rocker arm loose, adjuster stuck or at maxi-
mum extension and still leaves lash in the system.
(10) Oil leak or excessive cam bore wear in cylin-
der head.
(11) Faulty lash adjuster.
a. Check lash adjusters for sponginess while
installed in cylinder head and cam on camshaft at
base circle. Depress part of rocker arm over adjuster.
Normal adjusters should feel very firm. Spongy
adjusters can be bottomed out easily.
b. Remove suspected lash adjusters, and replace.
c. Before installation, make sure adjusters are at
least partially full of oil. This can be verified by little
or no plunger travel when lash adjuster is depressed.
REMOVAL
(1) Disconnect battery negative cable.
(2) Raise the vehicle on a hoist.
(3) Disconnect the exhaust pipe at the right side
exhaust manifold.
(4) Drain the engine coolant(Refer to 7 - COOL-
ING - STANDARD PROCEDURE).
(5) Lower the vehicle.
(6) Remove the intake manifold(Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
REMOVAL).
(7) Remove the cylinder head cover(Refer to 9 -
ENGINE/CYLINDER HEAD - REMOVAL).
(8) Remove the fan shroud(Refer to 7 - COOLING/
ENGINE/RADIATOR FAN - REMOVAL).
(9) Remove oil fill housing from cylinder head.
(10) Remove accessory drive belt(Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(11) Rotate the crankshaft until the damper timing
mark is aligned with TDC indicator mark.
(12) Verify the V6 mark on the camshaft sprocket
is at the 12 o'clock position. Rotate the crankshaft
one turn if necessary.
(13) Remove the crankshaft damper(Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
REMOVAL).
(14) Remove the timing chain cover(Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - REMOVAL).
(15) Lock the secondary timing chains to the idler
sprocket using Special Tool 8429 Timing Chain Hold-
ing Fixture.NOTE: Mark the secondary timing chain prior to
removal to aid in installation.
(16) Mark the secondary timing chain, one link on
each side of the V6 mark on the camshaft drive gear.
(17) Remove the right side secondary chain ten-
sioner(Refer to 9 - ENGINE/VALVE TIMING/TIM-
ING BELT/CHAIN AND SPROCKETS - REMOVAL).
(18) Remove the cylinder head access plug.
(19) Remove the right side secondary chain
guide(Refer to 9 - ENGINE/VALVE TIMING/TIMING
BELT/CHAIN AND SPROCKETS - REMOVAL).
CAUTION: The nut on the right side camshaft
sprocket should not be removed for any reason, as
the sprocket and camshaft sensor target wheel is
serviced as an assembly. If the nut was removed,
torque nut to 5 N´m (44 in. lbs.).
(20) Remove the retaining bolt and the camshaft
drive gear.
CAUTION: Do not allow the engine to rotate. severe
damage to the valve train can occur.
CAUTION: Do not overlook the four smaller bolts at
the front of the cylinder head. Do not attempt to
remove the cylinder head without removing these
four bolts.
CAUTION: Do not hold or pry on the camshaft tar-
get wheel for any reason. A damaged target wheel
can result in a vehicle no start condition.
NOTE: The cylinder head is attached to the cylinder
block with twelve bolts.
(21) Remove the cylinder head retaining bolts.
(22) Remove the cylinder head and gasket. Discard
the gasket.
CAUTION: Do not lay the cylinder head on its gas-
ket sealing surface, do to the design of the cylinder
head gasket any distortion to the cylinder head
sealing surface may prevent the gasket from prop-
erly sealing resulting in leaks.
DRENGINE - 3.7L 9 - 33
CYLINDER HEAD - RIGHT (Continued)

CAUTION: The nut on the right side camshaft
sprocket should not be removed for any reason, as
the sprocket and camshaft sensor target wheel is
serviced as an assembly. If the nut was removed,
torque nut to 5 NM ( 60 in. lbs.).
(7) Position the secondary chain onto the camshaft
drive gear, making sure one marked chain link is on
either side of the V6 mark on the gear then using
Special Tool 8428 Camshaft Wrench, position the
gear onto the camshaft.
CAUTION: Remove excess oil from camshaft
sprocket retaining bolt before reinstalling bolt. Fail-
ure to do so may cause over-torquing of bolt result-
ing in bolt failure.
(8) Install the camshaft drive gear retaining bolt.
(9) Install the right side secondary chain guide(Re-
fer to 9 - ENGINE/VALVE TIMING/TIMING BELT/
CHAIN AND SPROCKETS - INSTALLATION).
(10) Install the cylinder head access plug.
(11) Re-set and install the right side secondary
chain tensioner(Refer to 9 - ENGINE/VALVE TIM-
ING/TIMING BELT/CHAIN AND SPROCKETS -
INSTALLATION).
(12) Remove Special Tool 8429.
(13) Install the timing chain cover(Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - REMOVAL).
(14) Install the crankshaft damper(Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
INSTALLATION). Tighten damper bolt 175 N´m (130
Ft. Lbs.).
(15) Install accessory drive belt(Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS - INSTAL-
LATION).
(16) Install the fan shroud(Refer to 7 - COOLING/
ENGINE/RADIATOR FAN - INSTALLATION).
(17) Install the cylinder head cover(Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - INSTALLATION).
(18) Install the intake manifold(Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
INSTALLATION).
(19) Install oil fill housing onto cylinder head.
(20) Refill the cooling system(Refer to 7 - COOL-
ING - STANDARD PROCEDURE).
(21) Raise the vehicle.
(22) Install the exhaust pipe onto the right
exhaust manifold.
(23) Lower the vehicle.
(24) Reconnect battery negative cable.
(25) Start the engine and check for leaks.CAMSHAFT(S)
DESCRIPTION
The camshafts consist of powdered metal steel
lobes which are sinter-bonded to a steel tube. Four
bearing journals are machined into the camshaft.
Camshaft end play is controlled by two thrust walls
that border the nose piece journal. Engine oil enters
the hollow camshafts at the third journal and lubri-
cates every intake lobe rocker through a drilled pas-
sage in the intake lobe.
REMOVAL
CAUTION: When the timing chain is removed and
the cylinder heads are still installed, DO NOT force-
fully rotate the camshafts or crankshaft indepen-
dently of each other. Severe valve and/or piston
damage can occur.
CAUTION: When removing the cam sprocket, timing
chains or camshaft, Failure to use special tool 8379
will result in hydraulic tensioner ratchet over exten-
sion, Requiring timing chain cover removal to re-set
the tensioner ratchet.
(1) Remove the cylinder head cover(Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - REMOVAL).
(2) Set engine to TDC cylinder No. 1, camshaft
sprocket V6 marks at the 12 o'clock position.
(3) Mark one link on the secondary timing chain
on both sides of the V6 mark on the camshaft
sprocket to aid in installation.
CAUTION: Do not hold or pry on the camshaft tar-
get wheel for any reason, Severe damage will occur
to the target wheel. A damaged target wheel could
cause a vehicle no start condition.
(4) Loosen butDO NOTremove the camshaft
sprocket retaining bolt. Leave bolt snug against
sprocket.
NOTE: The timing chain tensioners must be
secured prior to removing the camshaft sprockets.
Failure to secure tensioners will allow the tension-
ers to extend, requiring timing chain cover removal
in order to reset tensioners.
CAUTION: Do not force wedge past the narrowest
point between the chain strands. Damage to the
tensioners may occur.
DRENGINE - 3.7L 9 - 35
CYLINDER HEAD - RIGHT (Continued)

(2) Measure the inside diameter of the cylinder
bore at three levels below top of bore. Start perpen-
dicular (across or at 90 degrees) to the axis of the
crankshaft and then take two additional reading.
(3) Measure the cylinder bore diameter crosswise
to the cylinder block near the top of the bore. Repeat
the measurement near the middle of the bore, then
repeat the measurement near the bottom of the bore.
(4) Determine taper by subtracting the smaller
diameter from the larger diameter.
(5) Rotate measuring device 90É and repeat steps
above.
(6) Determine out-of-roundness by comparing the
difference between each measurement.
(7) If cylinder bore taper does not exceed 0.025
mm (0.001 inch) and out-of-roundness does not
exceed 0.025 mm (0.001 inch), the cylinder bore can
be honed. If the cylinder bore taper or out- of-round
condition exceeds these maximum limits, the cylinder
block must be replaced. A slight amount of taper
always exists in the cylinder bore after the engine
has been in use for a period of time.
CRANKSHAFT
DESCRIPTION
The crankshaft is constructed of nodular cast iron.
The crankshaft is a three throw split pin design with
six counterweights for balancing purposes. The
crankshaft is supported by four select fit main bear-
ings with the No. 2 serving as the thrust washer
location. The main journals of the crankshaft are
cross drilled to improve rod bearing lubrication. The
No. 6 counterweight has provisions for crankshaft
position sensor target wheel mounting. The select fit
main bearing markings are located on the rear side
of the target wheel (Fig. 31). The crankshaft oil seals
are one piece design. The front oil seal is retained in
the timing chain cover, and the rear seal is pressed
in to a bore formed by the cylinder block and the
bedplate assembly.
REMOVAL
NOTE: To remove the crankshaft from the engine,
the engine must be removed from the vehicle.
(1) Remove the engine(Refer to 9 - ENGINE -
REMOVAL).
(2) Remove the engine oil pump(Refer to 9 -
ENGINE/LUBRICATION/OIL PUMP - REMOVAL).CAUTION: DO NOT pry on the oil pan gasket when
removing the oil pan, The oil pan gasket is mounted
to the cylinder block in three locations and will
remain attached to block when removing oil pan.
Gasket can not be removed with oil pan.
(3) Remove the bedplate mounting bolts. Note the
location of the two stud bolts for installation.
(4) Remove the connecting rods from the crank-
shaft.
CAUTION: The bedplate to cylinder block mating
surface is a critical sealing surface. Do not pry on
or damage this surface in anyway.
NOTE: The bedplate contains the lower main bear-
ing halves. Use care when handling bedplate as not
to drop or damage bearing halves. Installing main
bearing halves in the wrong position will cause
severe damage to the crankshaft.
Fig. 31 CRANKSHAFT AND TARGET RING
1 - CRANKSHAFT
2 - CRANKSHAFT POSITION SENSOR TARGET RING
9 - 40 ENGINE - 3.7LDR
ENGINE BLOCK (Continued)