tail light DODGE RAM 1500 1998 2.G Owner's Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1998, Model line: RAM 1500, Model: DODGE RAM 1500 1998 2.GPages: 2627
Page 746 of 2627
8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch....................8W-10-17, 40
A/C Compressor Clutch Relay.................8W-10-17, 40
A/C-Heater Control....................8W-10-42, 43, 49
Adjustable Pedal Relay....................8W-10-15, 32
Adjustable Pedal Switch..................8W-10-15, 32, 42
Airbag Control Module.....................8W-10-42, 44
Airbag-Passenger On/Off Switch.................8W-10-42
Ambient Temperature Sensor.................8W-10-48, 50
Amplifier Audio..........................8W-10-31
Ashtray Lamp...........................8W-10-35
Auto Shut Down Relay....................8W-10-12, 19
Automatic Day/Night Mirror.................8W-10-41, 48
Auxiliary Battery.........................8W-10-12
Backup Lamp Switch.....................8W-10-44, 49
Battery.............................8W-10-12, 19
Blower Motor............................8W-10-52
Brake Lamp Switch....................8W-10-14, 30, 40
Capacitor..............................8W-10-22
Cigar Lighter Outlet........................8W-10-46
Circuit Breaker...........................8W-10-52
Clearance Lamp No. 1.......................8W-10-35
Clearance Lamp No. 2.......................8W-10-35
Clearance Lamp No. 3.......................8W-10-35
Clearance Lamp No. 4.......................8W-10-35
Clearance Lamp No. 5.......................8W-10-35
Clutch Interlock Brake Switch..................8W-10-37
Coil On Plug No. 1.......................8W-10-20, 23
Coil On Plug No. 2.......................8W-10-21, 22
Coil On Plug No. 3.......................8W-10-20, 23
Coil On Plug No. 4.......................8W-10-21, 22
Coil On Plug No. 5.......................8W-10-20, 23
Coil On Plug No. 6.......................8W-10-21, 22
Coil On Plug No. 7.......................8W-10-20, 23
Coil On Plug No. 8.......................8W-10-21, 22
Compass/Mini-Trip Computer...............8W-10-31, 39, 41
Condenser Fan.........................8W-10-18, 45
Condenser Fan Relay.....................8W-10-18, 45
Controller Antilock Brake.................8W-10-14, 28, 44
Data Link Connector......................8W-10-30, 50
Door Lock Switch-Passenger....................8W-10-41
Driver Door Module....................8W-10-15, 32, 52
Electric Backlight.........................8W-10-49
Electric Brake Provision....................8W-10-12, 19
Engine Control Module................8W-10-12, 26, 38, 40
Fender Lamp-Front Left......................8W-10-35
Fender Lamp-Front Right.....................8W-10-35
Fender Lamp-Rear Left......................8W-10-35
Fender Lamp-Rear Right.....................8W-10-35
Fog Lamp Relay........................8W-10-16, 36
Fog Lamp-Left...........................8W-10-36
Fog Lamp-Right..........................8W-10-36
Front Control Module . 8W-10-13, 26, 29, 30, 32, 33, 34, 36, 47, 48, 50, 51
Fuel Heater............................8W-10-53
Fuel Heater Relay.....................8W-10-18, 40, 53
Fuel Injector No. 1.......................8W-10-23, 24
Fuel Injector No. 2.......................8W-10-21, 22
Fuel Injector No. 3.......................8W-10-23, 24
Fuel Injector No. 4.......................8W-10-21, 22
Fuel Injector No. 5.......................8W-10-23, 24
Fuel Injector No. 6.......................8W-10-21, 22
Fuel Injector No. 7.......................8W-10-23, 24
Fuel Injector No. 8.......................8W-10-21, 22
Fuel Pump Module.......................8W-10-17, 39
Fuel Pump Relay......................8W-10-17, 39, 40
Fuse 1.............................8W-10-12, 19
Fuse 2...........................8W-10-12, 13, 19
Fuse 3.............................8W-10-13, 25
Fuse 4.............................8W-10-13, 25
Fuse 5.......................8W-10-12, 13, 14, 26, 27
Fuse 6...........................8W-10-13, 14, 28
Fuse 7.............................8W-10-14, 28
Fuse 8.............................8W-10-15, 29
Fuse 9.............................8W-10-13, 25
Fuse 10.............................8W-10-13, 25
Fuse 11...........................8W-10-13, 14, 30
Fuse 12...........................8W-10-18, 45, 53
Fuse 13.............................8W-10-13, 30
Fuse 14.............................8W-10-15, 37
Fuse 15...........................8W-10-16, 17, 34
Fuse 16.............................8W-10-17, 40
Fuse 17...........................8W-10-17, 18, 39
Fuse 18.............................8W-10-14, 30
Fuse 19.............................8W-10-14, 31
Fuse 20.............................8W-10-13, 25
Fuse 21.............................8W-10-14, 31
Fuse 22.............................8W-10-14, 31
Fuse 23.............................8W-10-14, 31
Fuse 24.............................8W-10-14, 30Component Page
Fuse 25.............................8W-10-14, 31
Fuse 26...............................8W-10-49
Fuse 27...........................8W-10-17, 18, 43
Fuse 28.............................8W-10-40, 41
Fuse 29...............................8W-10-46
Fuse 32.............................8W-10-17, 34
Fuse 33.............................8W-10-17, 34
Fuse 34.............................8W-10-17, 34
Fuse 35...............................8W-10-44
Fuse 36...............................8W-10-43
Fuse 37...............................8W-10-44
Fuse 38.............................8W-10-43, 44
Fuse 40...........................8W-10-15, 16, 32
Fuse 41.............................8W-10-16, 36
Fuse 42.............................8W-10-14, 32
Fuse 43.............................8W-10-14, 32
Fuse 45...........................8W-10-16, 17, 36
Fuse 46...........................8W-10-15, 16, 33
Fuse 47.............................8W-10-16, 33
Fuse 48.............................8W-10-15, 32
Fuse 49.............................8W-10-12, 19
Fuse 50.............................8W-10-26, 40
Fuse 51...........................8W-10-14, 15, 30
Fuse 52.............................8W-10-43, 44
Fuse 53...............................8W-10-41
Fusible Link............................8W-10-12
G104........................8W-10-27, 29, 47, 48, 53
G201................................8W-10-25
Generator..............................8W-10-12
Headlamp Switch.........................8W-10-36
Headlamp-Left...........................8W-10-51
Headlamp-Right..........................8W-10-51
Heated Mirror Relay......................8W-10-18, 43
Horn Relay...........................8W-10-16, 36
Horn-High Note..........................8W-10-36
Horn-Low Note...........................8W-10-36
Ignition Switch...............8W-10-13, 25, 37, 41, 44, 46, 52
Instrument Cluster............8W-10-14, 25, 30, 31, 41, 46, 52
Integrated Power Module . . 8W-10-3, 4, 12, 13, 14, 15, 16, 17, 18, 19, 25,
26, 27, 28, 29, 30, 31, 32, 33, 34, 36, 37, 39, 40, 41, 42, 43, 44, 45, 46,
47, 48, 49, 50, 51, 53
License Lamp-Left.........................8W-10-34
License Lamp-Right........................8W-10-34
Oxygen Sensor Downstream Relay..............8W-10-12, 19
Park Lamp Relay.......................8W-10-17, 34
Park/Turn Signal Lamp-Left Front..............8W-10-34, 47
Park/Turn Signal Lamp-Right Front.............8W-10-34, 47
Passenger Lumbar Switch.....................8W-10-28
Power Mirror-Left.........................8W-10-43
Power Mirror-Right........................8W-10-43
Power Outlet..........................8W-10-14, 31
Power Outlet-Console.....................8W-10-14, 32
Power Seat Switch-Driver.....................8W-10-28
Power Seat Switch-Passenger...................8W-10-28
Power Window Circuit Breaker..................8W-10-52
Powertrain Control Module . . 8W-10-18, 19, 22, 27, 31, 37, 39, 40, 45, 52
PTCNo.1 .........................8W-10-39, 40, 41
PTCNo.2 .............................8W-10-46
PTCNo.5 .............................8W-10-33
Radio..............................8W-10-30, 46
Rear Window Defogger Relay...................8W-10-49
Seat Belt Tensioner Reducer....................8W-10-46
Seat Heater Interface Module...................8W-10-32
Sentry Key Immobilizer Module..............8W-10-31, 39, 40
Starter Motor..........................8W-10-15, 37
Starter Motor Relay......................8W-10-15, 37
Tail/Stop/Turn Signal Lamp-Left...........8W-10-34, 47, 48, 50
Tail/Stop/Turn Signal Lamp-Right..........8W-10-35, 47, 48, 50
Tailgate Lamp...........................8W-10-34
Trailer Tow Connector.................8W-10-16, 17, 33, 34
Trailer Tow Connector-Add On..........8W-10-14, 31, 33, 34, 48
Trailer Tow Left Turn Relay..................8W-10-16, 33
Trailer Tow Right Turn Relay.................8W-10-16, 33
Transfer Case Control Module...............8W-10-14, 32, 37
Transfer Case Selector Switch...................8W-10-41
Transmission Control Relay................8W-10-13, 26, 27
Transmission Range Sensor................8W-10-38, 44, 49
Transmission Solenoid Assembly.................8W-10-26
Transmission Solenoid/TRS Assembly...........8W-10-27, 44, 49
Underhood Lamp..........................8W-10-30
Vistronic Fan Drive........................8W-10-43
Washer Fluid Level Switch....................8W-10-48
Washer Pump Motor-Front....................8W-10-48
Wiper High/Low Relay.....................8W-10-15, 29
Wiper Motor-Front.......................8W-10-29, 48
Wiper On/Off Relay......................8W-10-15, 29
DR8W-10 POWER DISTRIBUTION 8W - 10 - 1
Page 798 of 2627
8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch................ 8W-15-5, 8
A/C-Heater Control.................. 8W-15-9, 12
Adjustable Pedal Switch................ 8W-15-12
Airbag Control Module................. 8W-15-15
Amplifier Audio...................... 8W-15-11
Ashtray Lamp....................... 8W-15-11
Automatic Day/Night Mirror.............. 8W-15-9
Auxiliary Battery...................... 8W-15-7
Battery............................. 8W-15-7
Brake Lamp Switch.................... 8W-15-9
Brake Transmission Shift Interlock Solenoid . . 8W-15-14
Center High Mounted Stop Lamp/Cargo Lamp . 8W-15-14
Cigar Lighter Outlet................... 8W-15-12
Clearance Lamp No. 1.................. 8W-15-13
Clearance Lamp No. 2.................. 8W-15-13
Clearance Lamp No. 3.................. 8W-15-13
Clearance Lamp No. 4.................. 8W-15-13
Clearance Lamp No. 5.................. 8W-15-13
Clockspring......................... 8W-15-10
Clutch Interlock Brake Switch............. 8W-15-3
Compass/Mini-Trip Computer.............. 8W-15-9
Condenser Fan........................ 8W-15-4
Cylinder Lock Switch-Driver............. 8W-15-17
Data Link Connector.................... 8W-15-9
Data Link Connector-Engine.............. 8W-15-8
Dome Lamp......................... 8W-15-14
Door Ajar Switch-Driver................ 8W-15-17
Door Ajar Switch-Left Rear.............. 8W-15-16
Door Ajar Switch-Passenger.............. 8W-15-17
Door Ajar Switch-Right Rear............. 8W-15-16
Door Lock Motor/Ajar Switch-Driver........ 8W-15-17
Door Lock Motor/Ajar Switch-Left Rear...... 8W-15-16
Door Lock Motor/Ajar Switch-Passenger..... 8W-15-17
Door Lock Motor/Ajar Switch-Right Rear..... 8W-15-16
Door Lock Switch-Passenger.............. 8W-15-17
Driver Door Module................... 8W-15-18
EGR Solenoid......................... 8W-15-5
Electric Brake Provision................. 8W-15-4
Engine Control Module.................. 8W-15-8
Fender Lamp-Front Left................. 8W-15-2
Fender Lamp-Front Right................ 8W-15-2
Fender Lamp-Rear Left.................. 8W-15-2
Fender Lamp-Rear Right................. 8W-15-2
Fog Lamp-Left........................ 8W-15-3
Fog Lamp-Right....................... 8W-15-3
Fuel Heater.......................... 8W-15-8
Fuel Pump Module..................... 8W-15-4
G100............................... 8W-15-7
G101............................... 8W-15-7
G102............................... 8W-15-7
G104.......................... 8W-15-3, 4, 15
G105............................... 8W-15-7
G107............................. 8W-15-5, 6
G108............................... 8W-15-7
G109............................... 8W-15-7
G114............................... 8W-15-8
G120............................... 8W-15-8
G201............................ 8W-15-9, 10Component Page
G202......................... 8W-15-11, 12, 14
G204.............................. 8W-15-15
G301.............................. 8W-15-16
G302.............................. 8W-15-18
Generator.......................... 8W-15-6, 8
Glove Box Lamp And Switch............. 8W-15-12
Hands Free Module.................... 8W-15-11
Headlamp Switch..................... 8W-15-14
Headlamp-Left........................ 8W-15-3
Headlamp-Right....................... 8W-15-7
Heated Seat Cushion-Driver.............. 8W-15-18
Heated Seat Cushion-Passenger........... 8W-15-19
Heated Seat Switch-Driver............... 8W-15-12
Heated Seat Switch-Passenger............ 8W-15-12
Horn-High Note....................... 8W-15-4
Horn-Low Note........................ 8W-15-4
Ignition Switch....................... 8W-15-10
Instrument Cluster................. 8W-15-10, 14
Intake Air Heater Relay No. 1............. 8W-15-7
Intake Air Heater Relay No. 2............. 8W-15-7
Integrated Power Module............... 8W-15-3, 4
License Lamp-Left..................... 8W-15-2
License Lamp-Right.................... 8W-15-2
Lift Pump Motor....................... 8W-15-8
Natural Vacuum Leak Detection Assembly..... 8W-15-6
Overhead Map/Reading Lamp............ 8W-15-14
Oxygen Sensor 1/1 Upstream.............. 8W-15-6
Oxygen Sensor 1/2 Downstream............ 8W-15-6
Oxygen Sensor 2/1 Upstream.............. 8W-15-6
Oxygen Sensor 2/2 Downstream............ 8W-15-6
Park/Turn Signal Lamp-Left Front.......... 8W-15-4
Park/Turn Signal Lamp-Right Front......... 8W-15-7
Passenger Lumbar Switch............... 8W-15-19
Power Mirror-Left..................... 8W-15-18
Power Mirror-Right.................... 8W-15-18
Power Outlet........................ 8W-15-12
Power Outlet-Console................ 8W-15-15, 19
Power Seat Switch-Driver............... 8W-15-18
Power Seat Switch-Passenger............. 8W-15-19
Power Steering Pressure Switch............ 8W-15-5
Powertrain Control Module............. 8W-15-5, 6
Radio.............................. 8W-15-11
Seat Belt Switch-Driver................. 8W-15-16
Seat Heater Interface Module............. 8W-15-16
Sentry Key Immobilizer Module........... 8W-15-10
Speed Control Servo.................... 8W-15-3
Tail/Stop/Turn Signal Lamp-Left........... 8W-15-2
Tail/Stop/Turn Signal Lamp-Right.......... 8W-15-2
Tailgate Lamp........................ 8W-15-2
Tow/Haul Overdrive Switch............... 8W-15-9
Trailer Tow Connector................... 8W-15-4
Trailer Tow Connector-Add On............. 8W-15-4
Transfer Case Control Module............ 8W-15-15
Transfer Case Selector Switch........... 8W-15-4, 15
Vacuum Pump........................ 8W-15-7
Washer Fluid Level Switch.............. 8W-15-3, 7
Washer Pump Motor-Front............... 8W-15-7
Wiper Motor-Front..................... 8W-15-4
DR8W-15 GROUND DISTRIBUTION 8W - 15 - 1
Page 992 of 2627
8W-51 REAR LIGHTING
Component Page
Backup Lamp Switch............... 8W-51-3, 5
Brake Lamp Switch.................. 8W-51-7
Center High Mounted Stop Lamp-
Aftermarket...................... 8W-51-7
Center High Mounted Stop Lamp/Cargo
Lamp........................... 8W-51-7
Fender Lamp-Front Left............... 8W-51-4
Fender Lamp-Front Right............. 8W-51-4
Fender Lamp-Rear Left............... 8W-51-4
Fender Lamp-Rear Right.............. 8W-51-4
Front Control Module......... 8W-51-2, 3, 5, 6, 7
Fuse 15........................ 8W-51-2, 3, 7
Fuse 24............................ 8W-51-7
Fuse 32............................ 8W-51-3
Fuse 33............................ 8W-51-7
Fuse 34............................ 8W-51-2
Fuse 38............................ 8W-51-3Component Page
G104........................ 8W-51-2, 4, 5, 6
G202.............................. 8W-51-7
Integrated Power Module...... 8W-51-2, 3, 5, 6, 7
License Lamp-Left................... 8W-51-2
License Lamp-Right.................. 8W-51-2
Park Lamp Relay................ 8W-51-2, 3, 7
Park/Turn Signal Lamp-Left Front....... 8W-51-2
Park/Turn Signal Lamp-Right Front..... 8W-51-3
Tail/Stop/Turn Signal Lamp-Left...... 8W-51-2, 5
Tail/Stop/Turn Signal Lamp-Right....... 8W-51-6
Tailgate Lamp.................... 8W-51-2, 4
Trailer Tow Connector................ 8W-51-7
Trailer Tow Connector-Add On........ 8W-51-5, 7
Transmission Range Sensor............ 8W-51-5
Transmission Solenoid/TRS Assembly.... 8W-51-5
DR8W-51 REAR LIGHTING 8W - 51 - 1
Page 1526 of 2627
EXHAUST SYSTEM
TABLE OF CONTENTS
page page
EXHAUST SYSTEM
DESCRIPTION
DESCRIPTION........................1
DESCRIPTION - 5.9L DIESEL.............3
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - GAS ENGINE . . . 4
DIAGNOSIS AND TESTING - DIESEL
ENGINE..............................5
SPECIFICATIONS - TORQUE...............5
SPECIAL TOOLS........................6
CATALYTIC CONVERTER
DESCRIPTION - CATALYTIC CONVERTER.....6
OPERATION............................6
REMOVAL
REMOVAL............................6
REMOVAL............................6
INSPECTION...........................6
INSTALLATION
INSTALLATION........................6
INSTALLATION........................7
EXHAUST PIPE
REMOVAL - 3.7L/4.7L/5.7L.................7
INSPECTION...........................7
INSTALLATION - 3.7L/4.7L/5.7L..............7
EXHAUST PIPE
REMOVAL - DIESEL......................7
INSPECTION...........................8
INSTALLATION - DIESEL..................8
HEAT SHIELDS
DESCRIPTION..........................8
REMOVAL.............................8
INSTALLATION..........................8
MUFFLER
REMOVAL.............................9INSTALLATION..........................9
MUFFLER - 5.9L DIESEL
REMOVAL.............................10
INSTALLATION.........................10
TAILPIPE - 5.9L DIESEL
REMOVAL.............................10
INSPECTION..........................10
INSTALLATION.........................11
TAILPIPE
REMOVAL.............................11
INSPECTION..........................11
INSTALLATION.........................11
TURBOCHARGER SYSTEM
DIAGNOSIS AND TESTING -
TURBOCHARGER BOOST PRESSURE.....11
TURBOCHARGER
DESCRIPTION.........................12
OPERATION...........................13
REMOVAL.............................14
CLEANING............................15
INSPECTION..........................15
INSTALLATION.........................15
CHARGE AIR COOLER AND PLUMBING
DESCRIPTION.........................16
OPERATION...........................16
DIAGNOSIS AND TESTING - CHARGE AIR
COOLER SYSTEM - LEAKS..............16
REMOVAL.............................17
CLEANING............................17
INSPECTION..........................17
INSTALLATION.........................17
EXHAUST SYSTEM
DESCRIPTION
DESCRIPTION
CAUTION: Avoid application of rust prevention com-
pounds or undercoating materials to exhaust sys-
tem floor pan exhaust heat shields. Light overspray
near the edges is permitted. Application of coating
will result in excessive floor pan temperatures and
objectionable fumes.The federal gasoline engine exhaust system con-
sists of engine exhaust manifolds, exhaust pipes, cat-
alytic converter(s), extension pipe (if needed),
exhaust heat shields, muffler and exhaust tailpipe
(Fig. 1), (Fig. 2), (Fig. 3)
The California emission vehicles exhaust system
also contains the above components as well as mini
catalytic converters added to the exhaust pipe.
The exhaust system must be properly aligned to
prevent stress, leakage and body contact. Minimum
clearance between any exhaust component and the
body or frame is 25.4 mm (1.0 in.). If the system con-
tacts any body panel, it may amplify objectionable
noises from the engine or body.
DREXHAUST SYSTEM 11 - 1
Page 1528 of 2627
DESCRIPTION - 5.9L DIESEL
CAUTION: Avoid application of rust prevention com-
pounds or undercoating materials to exhaust sys-
tem floor pan exhaust heat shields. Light overspray
near the edges is permitted. Application of coating
will result in excessive floor pan temperatures and
objectionable fumes.
The diesel engine exhaust system consists of an
engine exhaust manifold, turbocharger, exhaust pipe,
resonator, extension pipe, muffler and exhaust
tailpipe.California emission vehicles include a catalytic con-
verter.
The exhaust system must be properly aligned to
prevent stress, leakage and body contact. The
exhaust components should be kept a minimum of
25.4 mm (1.0 in.) away from the body and frame. If
the system contacts any body panel, it may amplify
objectionable noises from the engine or body.
Fig. 3 Exhaust System 5.7L Engine - Typical
1 - CATALYTIC CONVERTER
2 - TORCA CLAMP
3 - EXTENSION PIPE4 - INSULATOR
5 - MUFFLER
6 - TAILPIPE/RESONATOR
DREXHAUST SYSTEM 11 - 3
EXHAUST SYSTEM (Continued)
Page 2299 of 2627
Adhesion Promoter/Surface Modifier:
Adhesion Promoters/Surface Modifiers are required
for certain plastics. All three categories may have
plastics that require the use of adhesion promoter/
surface modifiers. Always follow repair material man-
ufacturer's plastic identification and repair
procedures.
SAFETY PRECAUTION AND WARNINGS
WARNING:
²EYE PROTECTION SHOULD BE USED WHEN
SERVICING COMPONENTS. PERSONAL INJURY
CAN RESULT.
²USE AN OSHA APPROVED BREATHING MASK
WHEN MIXING EPOXY, GRINDING, AND SPRAYING
PAINT OR SOLVENTS IN A CONFINED AREA. PER-
SONAL INJURY CAN RESULT.²AVOID PROLONGED SKIN CONTACT WITH
RESIN, PETROLEUM, OR ALCOHOL BASED SOL-
VENTS. PERSONAL INJURY CAN RESULT.
²DO NOT VENTURE UNDER A HOISTED VEHI-
CLE THAT IS NOT PROPERLY SUPPORTED ON
SAFETY STANDS. PERSONAL INJURY CAN
RESULT.
NOTE:
²When holes must be drilled or cut in body pan-
els, verify locations of internal body components
and electrical wiring. Damage to vehicle can result.
²Do not use abrasive chemicals or compounds
on undamaged painted surfaces around repair
areas. Damage to finish can result.
RIGID, SEMI-RIGID, AND FLEXIBLE PLASTIC PARTS TYPES
CODE FAMILY NAME COMMON TRADE NAME TYPICAL APPLICATION
ASA ACRYLONITRILE STYRENE
ACRYLITELURAN S CONSOLES, GRILLES
ABS ACRYLONITRILE
BUTADIENE STYRENETERLURAN9A9PILLARS, CONSOLES,
GRILLES
ABS/PC ABS/PC ALLOY PULSE, PROLOY, BAYBLEND DOORS, INSTRUMENT
PANELS
ABS/PVC ABS/PV ALLOY PROLOY, PULSE, LUSTRAN,
CYCLOVINDOOR PANELS, GRILLES,
TRIM
BMC BULK MOLDING
COMPOUNDBMC FENDER EXTENSIONS
EMA EHTYLENE METHYL
ACRYLATE/IONOMERSURLYN, EMA, IONOMER BUMPER GUARDS, PADS
METTON METTON METTON GRILLES, KICK PANELS,
RUNNING BOARDS
MPPO MODIFIED
POLYPHENYLENE OXIDEMPPO SPOILER ASSEMBLY
PA POLYAMID ZYTEL, VYDYNE, PA,
MINLONFENDERS, QUARTER
PANELS
PET THERMOPLASTIC
POLYESTERRYNITE TRIM
PBT/PPO PBT/PPO ALLOY GERMAX CLADDINGS
PBTP POLYBUTYLENE
THEREPTHALATEPBT, PBTP, POCAN, VALOX WHEEL COVERS, FENDERS,
GRILLES
PBTP/EEBC POLYBUTYLENE
THEREPTHALATE/EEBC
ALLOYBEXLOY,9M9, PBTP/EEBC FASCIAS, ROCKER PANEL,
MOLDINGS
PC POLYCARBONATE LEXAN, MERLON, CALIBRE,
MAKROLON PCTAIL LIGHT LENSES, IP TRIM,
VALANCE PANELS
23 - 4 BODYDR
BODY (Continued)
Page 2339 of 2627
(2) Connect the heated mirror electrical connec-
tors, if equipped.
NOTE: Pressure must be applied equally over the
center portion of the mirror to engage the mirror
glass retaining clip fully.
(3) Position the glass over the motor mounting and
seat fully. Make sure the retaining clip seats fully.
REAR FENDER
REMOVAL
(1) Remove the wheel house splash shield. (Refer
to 23 - BODY/EXTERIOR/REAR WHEELHOUSE
SPLASH SHIELD - REMOVAL)
(2) Disconnect the marker lamps electrical connec-
tors.
(3) Remove the tail lamp units. (Refer to 8 -
ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
TAIL LAMP UNIT - REMOVAL)
(4) Remove the two fender nuts. (Fig. 23)
(5) Remove the rear inner nuts below the tail
lamp. (Fig. 24)
(6) Remove the two bolts at the rear bottom edge.
(7) Remove the two bolts at the front bottom edge.
(8) Remove the four inner nuts front edge. (Fig.
25)
(9) Loosen bolts and loosen the two fender support
brackets. (Fig. 26)
CAUTION: Mask off the surrounding box area to
avoid damage to the painted surfaces.
(10) Lift the fender up off the support brackets
and remove the fender.
INSTALLATION
CAUTION: Mask off the surrounding box area to
avoid damage to the painted surfaces during instal-
lation.
Fig. 20 TOW PACKAGE MIRROR GLASS
1 - HEATED GLASS ELECTRICAL CONNECTORS (IF EQUIPPED)
2 - MIRROR GLASS
3 - RETAINING CLIP
Fig. 21 STANDARD MIRROR INSTALLATION
1 - MIRROR GLASS
2 - UPPER AND LOWER RETAINING CLIPS
3 - HEATED MIRROR ELECTRICAL CONNECTORS (IF
EQUIPPED)
4 - MIRROR GLASS MOUNTING HOLES (4)
Fig. 22 STANDARD MIRROR ASSEMBLY
1 - HEATED MIRROR ELECTRICAL CONNECTORS (IF
EQUIPPED)
2 - MIRROR HOUSING
3 - HOUSING COVER LOCKING TABS
4 - MIRROR GLASS MOUNTING FEET (4)
23 - 44 EXTERIORDR
SIDE VIEW MIRROR GLASS (Continued)
Page 2340 of 2627
(1) Carefully position the fender over the support
brackets.
(2) Install the four inner nuts along the front edge
of the fender and tighten to 7 N´m (60 in. lbs.).(3) Install the two inner nuts along the rear edge
of the fender below the tail lamp unit and tighten to
7 N´m (60 in. lbs.).
(4) Tighten the six support bracket bolts and
tighten to 11 N´m (8 ft. lbs.).
(5) Install the bolts along lower edge of the fender
and tighten to 7 N´m (60 in. lbs.).
(6) Connect the marker lamps electrical connec-
tors.
(7) Install the wheelhouse splash shield. (Refer to
23 - BODY/EXTERIOR/REAR WHEELHOUSE
SPLASH SHIELD - INSTALLATION)
(8) Install the two nuts from within the tail lamp
opening and tighten to 7 N´m (60 in. lbs.).
(9) Install the tail lamp unit. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/TAIL
LAMP UNIT - INSTALLATION)
Fig. 23 TAIL LAMP OPENING
1 - TAIL LAMP OPENING
2 - FENDER NUTS (2)
Fig. 24 LOWER REAR FASTENERS
1 - REAR FENDER NUTS (2)
2 - PICK-UP BOX INNER PANEL
Fig. 25 LOWER FRONT FASTENERS
1 - PICK-UP BOX INNER PANEL
2 - FRONT FENDER NUTS (4)
Fig. 26 SUPPORT BRACKET
1 - FENDER SUPPORT BRACKET (2)
2 - PICK-UP BOX
3 - BOLTS (3 PER BRACKET)
DREXTERIOR 23 - 45
REAR FENDER (Continued)
Page 2605 of 2627
INTAKE AIR HEATER - OPERATION.......14-80
INTAKE AIR HEATER - REMOVAL........14-80
INTAKE AIR HEATER RELAY -
DESCRIPTION.......................14-82
INTAKE AIR HEATER RELAY -
INSTALLATION.......................14-82
INTAKE AIR HEATER RELAY -
OPERATION.........................14-82
INTAKE AIR HEATER RELAY - REMOVAL . . 14-82
INTAKE AIR TEMPERATURE SENSOR -
DESCRIPTION.......................14-30
INTAKE AIR TEMPERATURE SENSOR -
INSTALLATION.......................14-31
INTAKE AIR TEMPERATURE SENSOR -
OPERATION.........................14-30
INTAKE AIR TEMPERATURE SENSOR -
REMOVAL..........................14-30
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - DESCRIPTION..........14-82
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - INSTALLATION..........14-82
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - OPERATION............14-82
INTAKE AIR TEMPERATURE SENSOR/
MAP SENSOR - REMOVAL.............14-82
INTAKE MANIFOLD - CLEANING....9-160,9-226,
9-297
INTAKE MANIFOLD - DESCRIPTION . 9-159,9-225,
9-72
INTAKE MANIFOLD - INSPECTION . . 9-160,9-226,
9-297
INTAKE MANIFOLD - INSTALLATION.....9-160,
9-226,9-298,9-73
INTAKE MANIFOLD - REMOVAL....9-159,9-226,
9-297,9-73
INTAKE MANIFOLD LEAKAGE -
DIAGNOSIS AND TESTING........9-159,9-225
INTAKE MANIFOLD LEAKS - DIAGNOSIS
AND TESTING........................9-72
INTAKE SYSTEM - INSTALLATION, AIR....9-199
INTAKE SYSTEM - REMOVAL, AIR.......9-199
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION..............9-123,9-256,9-28
INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION...................9-124,9-30
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL......................9-124,9-29
INTEGRATED POWER MODULE -
DESCRIPTION.....................8W-97-3
INTEGRATED POWER MODULE -
INSTALLATION....................8W-97-4
INTEGRATED POWER MODULE -
OPERATION.......................8W-97-3
INTEGRATED POWER MODULE -
REMOVAL........................8W-97-3
INTERIOR - CAUTION.................23-62
INTERLOCK - ADJUSTMENTS, BRAKE
TRANSMISSION SHIFT.........21-196,21-365
INTERLOCK - DIAGNOSIS AND TESTING,
BRAKE TRANSMISSION SHIFT . . . 21-196,21-364
INTERLOCK SYSTEM - DESCRIPTION,
BRAKE TRANSMISSION SHIFT . . . 21-196,21-364
INTERLOCK SYSTEM - OPERATION,
BRAKE TRANSMISSION SHIFT . . . 21-196,21-364
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-5
INVERTED FLARING - STANDARD
PROCEDURE, DOUBLE.................5-10
IOD FUSE - DESCRIPTION...........8W-97-6
IOD FUSE - INSTALLATION...........8W-97-7
IOD FUSE - OPERATION.............8W-97-6
IOD FUSE - REMOVAL..............8W-97-7
ISO FLARING - STANDARD PROCEDURE
. . . 5-11
ISOLATORS - INSTALLATION, BODY
......23-37
ISOLATORS - REMOVAL, BODY
.........23-36
JOINT - DIAGNOSIS AND TESTING,
LOWER BALL
....................2-19,2-34
JOINT - DIAGNOSIS AND TESTING,
UPPER BALL
.....................2-27,2-36
JOINT - INSTALLATION, LOWER BALL
. 2-20,2-35
JOINT - INSTALLATION, UPPER BALL
.....2-36
JOINT - REMOVAL, LOWER BALL
.....2-19,2-35
JOINT - REMOVAL, UPPER BALL
.........2-36
JOINT-INNER - INSTALLATION, CV
........3-25
JOINT-INNER - REMOVAL, CV
............3-25
JOINT-OUTER - INSTALLATION, CV
........3-23
JOINT-OUTER - REMOVAL, CV
...........3-22JOINTS - ASSEMBLY, DOUBLE CARDAN
UNIVERSAL..........................3-17
JOINTS - DISASSEMBLY, DOUBLE
CARDAN UNIVERSAL..................3-16
JOUNCE BUMPER - INSTALLATION.......2-43
JOUNCE BUMPER - REMOVAL...........2-43
JOURNAL CLEARANCE - STANDARD
PROCEDURE, CONNECTING ROD
BEARING AND CRANKSHAFT...........9-272
JUMP STARTING - STANDARD
PROCEDURE.........................0-19
JUNCTION BLOCK - INSTALLATION,
BRAKE..............................5-24
JUNCTION BLOCK - REMOVAL, BRAKE....5-24
KEY CYLINDER - INSTALLATION.........19-12
KEY CYLINDER - REMOVAL............19-12
KEY IMMOBILIZER MODULE -
DESCRIPTION, SENTRY................8E-13
KEY IMMOBILIZER MODULE -
INSTALLATION, SENTRY...............8E-15
KEY IMMOBILIZER MODULE -
OPERATION, SENTRY.................8E-13
KEY IMMOBILIZER MODULE - REMOVAL,
SENTRY............................8E-15
KEY IMMOBILIZER MODULE (SKIM) -
DESCRIPTION, SENTRY................8Q-1
KEY IMMOBILIZER MODULE (SKIM) -
OPERATION, SENTRY..................8Q-2
KEY IMMOBILIZER SYSTEM INDICATOR
LAMP - DESCRIPTION, SENTRY..........8Q-5
KEY IMMOBILIZER SYSTEM INDICATOR
LAMP - OPERATION, SENTRY...........8Q-5
KEY IMMOBILIZER SYSTEM
INITIALIZATION, STANDARD
PROCEDURE - SENTRY................8Q-3
KEY IMMOBILIZER SYSTEM (SKIS) -
DESCRIPTION, SENTRY................8Q-1
KEY IMMOBILIZER SYSTEM (SKIS) -
OPERATION, SENTRY..................8Q-2
KEY IMMOBILIZER SYSTEM
TRANSPONDER PROGRAMMING,
STANDARD PROCEDURE - SENTRY.......8Q-4
KEY LOCK CYLINDER - DIAGNOSIS AND
TESTING, IGNITION SWITCH............19-11
KEY-IN IGNITION SWITCH -
DESCRIPTION.......................19-11
KEYLESS ENTRY MODULE -
DESCRIPTION, REMOTE................8N-7
KEYLESS ENTRY MODULE - DIAGNOSIS
AND TESTING, REMOTE................8N-7
KEYLESS ENTRY MODULE -
INSTALLATION, REMOTE...............8N-8
KEYLESS ENTRY MODULE - OPERATION,
REMOTE............................8N-7
KEYLESS ENTRY MODULE - REMOVAL,
REMOTE............................8N-7
KEYLESS ENTRY TRANSMITTER -
DIAGNOSIS AND TESTING, REMOTE......8N-8
KEYLESS ENTRY TRANSMITTER -
SPECIFICATIONS, REMOTE..............8N-9
KNOB RELEASE - INSTALLATION, TILT
LEVER.............................19-16
KNOB RELEASE - REMOVAL, TILT LEVER . . 19-16
KNOCK SENSOR - DESCRIPTION.........8I-14
KNOCK SENSOR - INSTALLATION........8I-15
KNOCK SENSOR - OPERATION..........8I-14
KNOCK SENSOR - REMOVAL............8I-15
KNUCKLE - DESCRIPTION...............2-18
KNUCKLE - INSTALLATION..........2-19,2-37
KNUCKLE - OPERATION................2-18
KNUCKLE - REMOVAL..............2-18,2-37
LABEL - DESCRIPTION, VEHICLE
CERTIFICATION....................Intro.-11
LAMP - DESCRIPTION, DOME...........8L-26
LAMP - DESCRIPTION, READING........8L-28
LAMP - DESCRIPTION, SENTRY KEY
IMMOBILIZER SYSTEM INDICATOR.......8Q-5
LAMP - INSTALLATION, CAB CLEARANCE . 8L-12
LAMP - INSTALLATION, CENTER HIGH
MOUNTED STOP.....................8L-11
LAMP - INSTALLATION, DOME..........8L-26
LAMP - INSTALLATION, FENDER
MARKER
...........................8L-18
LAMP - INSTALLATION, FOG
............8L-12
LAMP - INSTALLATION, LICENSE PLATE
. . 8L-17
LAMP - INSTALLATION, PARK/TURN
SIGNAL
............................8L-21
LAMP - INSTALLATION, READING
........8L-29LAMP - INSTALLATION, TAILGATE
MARKER...........................8L-18
LAMP - INSTALLATION, UNDERHOOD....8L-25
LAMP - OPERATION, DOME............8L-26
LAMP - OPERATION, READING..........8L-28
LAMP - OPERATION, SENTRY KEY
IMMOBILIZER SYSTEM INDICATOR.......8Q-5
LAMP - REMOVAL, CAB CLEARANCE.....8L-11
LAMP - REMOVAL, CENTER HIGH
MOUNTED STOP.....................8L-11
LAMP - REMOVAL, DOME..............8L-26
LAMP - REMOVAL, FENDER MARKER....8L-17
LAMP - REMOVAL, FOG...............8L-12
LAMP - REMOVAL, LICENSE PLATE......8L-17
LAMP - REMOVAL, PARK/TURN SIGNAL . . 8L-21
LAMP - REMOVAL, READING...........8L-28
LAMP - REMOVAL, TAILGATE MARKER . . . 8L-18
LAMP - REMOVAL, UNDERHOOD........8L-25
LAMP INDICATOR - DESCRIPTION,
CARGO.............................8J-20
LAMP INDICATOR - OPERATION, CARGO . . 8J-20
LAMP (MIL) - DESCRIPTION,
MALFUNCTION INDICATOR.............8J-31
LAMP (MIL) - OPERATION,
MALFUNCTION INDICATOR.............8J-31
LAMP OUT INDICATOR - DESCRIPTION . . . 8J-29
LAMP OUT INDICATOR - OPERATION.....8J-29
LAMP RELAY - DESCRIPTION, FOG......8L-12
LAMP RELAY - DESCRIPTION, PARK.....8L-20
LAMP RELAY - DIAGNOSIS AND
TESTING, PARK......................8L-20
LAMP RELAY - INSTALLATION, FOG......8L-13
LAMP RELAY - INSTALLATION, PARK.....8L-21
LAMP RELAY - OPERATION, FOG........8L-13
LAMP RELAY - OPERATION, PARK.......8L-20
LAMP RELAY - REMOVAL, FOG.........8L-13
LAMP RELAY - REMOVAL, PARK........8L-21
LAMP REPLACEMENT - STANDARD
PROCEDURE, MODULE................8M-3
LAMP REPLACEMENT - STANDARD
PROCEDURE, READING/COURTESY.......8M-3
LAMP SWITCH - DESCRIPTION, BACKUP . . . 8L-8
LAMP SWITCH - DESCRIPTION, BRAKE....8L-9
LAMP SWITCH - DIAGNOSIS AND
TESTING, BACKUP.....................8L-8
LAMP SWITCH - DIAGNOSIS AND
TESTING, BRAKE.....................8L-10
LAMP SWITCH - INSTALLATION, BRAKE . . 8L-11
LAMP SWITCH - OPERATION, BACKUP....8L-8
LAMP SWITCH - OPERATION, BRAKE......8L-9
LAMP SWITCH - REMOVAL, BRAKE......8L-10
LAMP UNIT - INSTALLATION, CENTER
HIGH MOUNTED STOP................8L-11
LAMP UNIT - INSTALLATION, LICENSE
PLATE .............................8L-17
LAMP UNIT - INSTALLATION,
UNDERHOOD........................8L-25
LAMP UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP.....................8L-11
LAMP UNIT - REMOVAL, LICENSE PLATE . . 8L-17
LAMP UNIT - REMOVAL, UNDERHOOD . . . 8L-25
LAMPS, SPECIFICATIONS - EXTERIOR.....8L-7
LAMPS/LIGHTING - EXTERIOR -
DESCRIPTION........................8L-2
LAMPS/LIGHTING - EXTERIOR -
DIAGNOSIS AND TESTING..............8L-3
LAMPS/LIGHTING - EXTERIOR -
OPERATION..........................8L-2
LAMP/SWITCH - INSTALLATION, GLOVE
BOX ...............................8L-28
LAMP/SWITCH - REMOVAL, GLOVE BOX . . 8L-27
LASH ADJUSTER - DIAGNOSIS AND
TESTING, HYDRAULIC.............9-125,9-32
LASH ADJUSTMENT AND VERIFICATION
- STANDARD PROCEDURE, VALVE.......9-259
LATCH - INSTALLATION.....23-16,23-23,23-32,
23-47
LATCH - INSTALLATION, GLOVE BOX.....23-52
LATCH - INSTALLATION, UNDER SEAT
STORAGE BIN.......................23-80
LATCH - REMOVAL
....23-16,23-23,23-32,23-47
LATCH - REMOVAL, GLOVE BOX
.........23-52
LATCH - REMOVAL, UNDER SEAT
STORAGE BIN
.......................23-80
LATCH RELEASE CABLE/HANDLE
ASSEMBLY - INSTALLATION
............23-47
LATCH RELEASE CABLE/HANDLE
ASSEMBLY - REMOVAL
................23-47
18 INDEXDR
Description Group-Page Description Group-Page Description Group-Page