maintenance DODGE RAM 1500 1998 2.G Repair Manual

FUEL DELIVERY - DIESEL
DESCRIPTION - DIESEL FUEL SYSTEM
The fuel system used on the Cummins engine is an
electronically controlled, Bosch HPCR (High-Pressure
Common Rail) system. The HPCR system consists of
five main components:
²Electric Fuel Transfer (lift) Pump
²Fuel Pump/Gear Pump (attached to fuel injec-
tion pump)
²High-Pressure Fuel Injection Pump
²Fuel Injection Rail
²Fuel Injectors
Also to be considered as part of the overall fuel
system are:
²Accelerator Pedal
²Air Cleaner Housing/Element
²Fuel Drain Manifold (passage)
²Fuel Drain Valve (at filter)
²Fuel Filter/Water Separator
²Fuel Heater
²Fuel Heater Relay
²Fuel Level (gauge) Sending Unit
²Fuel Pressure Limiting Valve
²Fuel Tank
²Fuel Tank Module (containing fuel gauge send-
ing unit and separate fuel filter located at bottom of
tank module)
²Fuel Tank Filler/Vent Tube Assembly
²Fuel Tank Filler Tube Cap
²Fuel Tubes/Lines/Hoses
²High-Pressure Fuel Injector Lines
²In-Tank Fuel Filter (at bottom of fuel tank mod-
ule)
²Low-Pressure Fuel Supply Lines
²Low-Pressure Fuel Return Line
²Overflow Valve
²Quick-Connect Fuel Line Fittings
²Throttle Cable
²Water Draining (maintenance)
²Water-In-Fuel (WIF) Sensor
The fuel injection pump supplies high pressure to
the fuel rail independent of engine speed. This high
pressure fuel is then accumulated in the fuel rail.
High pressure fuel is constantly supplied to the injec-
tors by the fuel rail. The Engine Control Module
(ECM) controls the fueling and timing of the engine
by actuating the injectors.Fuel enters the system from the electric fuel trans-
fer (lift) pump, which is attached to the fuel filter
assembly. Fuel is forced through the fuel filter ele-
ment and then enters the Fuel Pump/Gear Pump,
which is attached to the rear of the fuel injection
pump. The Fuel Pump/Gear Pump is a low-pressure
pump and produce pressures ranging from 551.5 kpa
(80 psi) to 1241 kpa (180) psi. Fuel then enters the
fuel injection pump. Low pressure fuel is then sup-
plied to the FCA (Fuel Control Actuator).
The FCA is an electronically controlled solenoid
valve. The ECM controls the amount of fuel that
enters the high-pressure pumping chambers by open-
ing and closing the FCA based on a demanded fuel
pressure. The FPS (Fuel Pressure Sensor) on the fuel
rail monitors the actual fuel pressure and provides it
as an input to the ECM. When the actuator is
opened, the maximum amount of fuel is being sup-
plied to the fuel injection pump. Any fuel that does
not enter the injection pump is directed to the over-
flow valve. The overflow valve regulates how much
excess fuel is used for lubrication of the pump and
how much is returned to the tank through the drain
manifold.
Fuel entering the injection pump is pressurized to
between 300-1600 bar (4351-23,206 psi) by three
radial pumping chambers. The pressurized fuel is
then supplied to the fuel rail.
WARNING: HIGH-PRESSURE FUEL LINES DELIVER
DIESEL FUEL UNDER EXTREME PRESSURE FROM
THE INJECTION PUMP TO THE FUEL INJECTORS.
THIS MAY BE AS HIGH AS 160,000 KPA (23,206
PSI). USE EXTREME CAUTION WHEN INSPECTING
FOR HIGH-PRESSURE FUEL LEAKS. INSPECT FOR
HIGH-PRESSURE FUEL LEAKS WITH A SHEET OF
CARDBOARD. HIGH FUEL INJECTION PRESSURE
CAN CAUSE PERSONAL INJURY IF CONTACT IS
MADE WITH THE SKIN.
Certain fuel system components can be found in
(Fig. 1), or (Fig. 2).
DRFUEL DELIVERY - DIESEL 14 - 45

FUEL FILTER / WATER
SEPARATOR
DESCRIPTION
The fuel filter/water separator assembly is located
on left side of engine above the starter motor. The
assembly also includes the fuel heater, Water-In-Fuel
(WIF) sensor, and fuel transfer pump.
OPERATION
The fuel filter/water separator protects the fuel
injection pump by removing water and contaminants
from the fuel. The construction of the filter/separator
allows fuel to pass through it, but helps prevent
moisture (water) from doing so. Moisture collects at
the bottom of the canister.
Refer to the maintenance schedules in the owners
manual for the recommended fuel filter replacement
intervals.
For draining of water from canister, refer to Fuel
Filter/Water Separator Removal/Installation section.
A Water-In-Fuel (WIF) sensor is attached to the
side of fuel filter housing. Refer to Water-In-Fuel
Sensor Description/Operation.
The fuel heater is installed into the top of the fil-
ter/separator housing. Refer to Fuel Heater Descrip-
tion/Operation.
REMOVAL
Refer to maintenance schedules in this manual, or
the owners manual for recommended fuel filter
replacement intervals.
Draining water from fuel filter/water separa-
tor housing:
The housing drain valve (Fig. 3) serves two pur-
poses. One is topartiallythe drain filter housing of
excess water. The other is tocompletelythe drain
housing for fuel filter, drain valve, heater element, ,
water-in-fuel sensor replacement or transfer pump
replacement.
The filter housing should be partially drained
whenever the water-in-fuel warning lamp remains
illuminated. (Note that lamp will be illuminated for
approximately two seconds when ignition key is ini-
tially placed in ON position for a bulb check).(1) A drain hose (Fig. 3) is located at the bottom of
drain valve. Place drain pan under drain hose.
(2)With engine not running,rotate drain valve
handle counter-clockwise (rearward) to OPEN
(DRAIN) position. Hold drain valve open until all
water and contaminants have been removed and
clean fuel exits.
(3) If drain valve, fuel heater element or Water-In-
Fuel (WIF) sensor is being replaced, drain housing
completely. Dispose of mixture in drain pan according
to applicable regulations.
(4) After draining operation, rotate valve handle
clockwise (forward) to the CLOSE position.
(5)Fuel Filter Replacement:The fuel filter is
located inside of the fuel filter housing.
(a) Clean all debris from around canister.
(b) Remove filter lid (Fig. 4) using a socket.
Attach socket to large hex on top of lid (Fig. 4).
Rotate counter-clockwise for removal. Remove
o-ring. Discard o-ring.
(c) Remove filter element by twisting element
sideways from filter lid.
(6)Water-In-Fuel (WIF) Sensor Replacement:
The WIF sensor is located on the side of the fuel fil-
ter housing (Fig. 3).
(a) Disconnect electrical connector at sensor.
(b) Clean area around sensor.
(c) Remove sensor by rotating counter-clockwise.
(d) Check condition of sensor o-ring. Replace if
damaged.
(7)Fuel Heater Element Replacement:The
heater element is located in the fuel filter housing
(Fig. 3).
(a) Remove fuel filter. See previous steps.
(b) Disconnect electrical connector.
(c) Remove two T-15 Torx head mounting screws
from fuel heater element.
(d) Remove fuel heater.
(8)Drain Valve Replacement:The drain valve
assembly is located on the side of the fuel filter hous-
ing (Fig. 3).
(a) Disconnect drain hose from the fuel drain
valve.
(b) Remove 4 drain valve mounting screws (T-15
Torx head).
(c) Remove drain valve from filter housing.
INSTALLATION
Refer to maintenance schedules for recommended
fuel filter replacement intervals.
(1) Thoroughly clean inside of filter housing, filter
cap and all related components.
(2)Fuel Filter:
(a)The engine has a self-priming low-pres-
sure fuel system. Refer to Standard Proce-
dures-Fuel System Priming.
ENGINE ROTATING (BARRING) TOOL - #7471B
(ALSO PART OF KIT #6860)
14 - 50 FUEL DELIVERY - DIESELDR
FUEL DELIVERY - DIESEL (Continued)

LINKAGE - LINK/COIL
TABLE OF CONTENTS
page page
LINKAGE - LINK/COIL
DESCRIPTION.........................34
STANDARD PROCEDURE - LUBRICATION....34
SPECIFICATIONS
TORQUE CHART......................35
SPECIAL TOOLS
STEERING LINKAGE...................35
DAMPER
REMOVAL.............................36
INSTALLATION.........................36
DRAG LINK
REMOVAL.............................36INSTALLATION.........................36
PITMAN ARM
REMOVAL.............................36
INSTALLATION.........................37
TIE ROD END
REMOVAL.............................37
INSTALLATION.........................37
TRACK BAR
REMOVAL.............................38
INSTALLATION.........................38
LINKAGE - LINK/COIL
DESCRIPTION
The steering linkage is comprised of a tie rod end, tie
rod, drag link, steering damper and pitman arm (Fig. 1).
CAUTION: If any steering components are replaced
or serviced an alignment must be performed.
NOTE: To avoid damaging ball stud seals, use
Puller C-3894±A or an appropriate puller to remove
tie rod ends (Fig. 2).
STANDARD PROCEDURE - LUBRICATION
Periodic lubrication of the steering system compo-
nents is required. Refer to Lubrication And Mainte-
nance for the recommended maintenance schedule.
The following components must be lubricated:
²Tie rod
²Tie rod end
²Drag link
Fig. 1 LINK/COIL FRONT SUSPENSION
1 - STABILIZER BAR
2 - PITMAN ARM
3 - STEERING GEAR
4 - STABILIZER LINK
5 - TIE ROD ENDS
6 - LOWER SUSPENSION ARMS
7 - DRAG LINK
8 - TRACK BAR
9 - DAMPER
10 - UPPER SUSPENSION ARM
Fig. 2 Ball Stud Puller
1 - CLAMP
2 - ADJUSTMENT SLEEVE
3 - PULLER TOOL C-3894±A
4 - SEAL
5 - TIE-ROD END
19 - 34 LINKAGE - LINK/COILDR

PROCEDURE TWO
(1) Start engine and apply parking brake.
(2) Shift the transmission into DRIVE for approxi-
mately 2 seconds.
(3) Shift the transmission into REVERSE for
approximately 2 seconds.
(4) Shift the transmission into PARK.
(5) Hook up DRBtscan tool and select engine.
(6) Select sensors.
(7) Read the transmission temperature value.
(8) Compare the fluid temperature value with the
chart.
(9) Adjust transmission fluid level shown on the
dipstick according to the chart (Fig. 88).
NOTE: After adding any fluid to the transmission,
wait a minimum of 2 minutes for the oil to fully
drain from the fill tube into the transmission before
rechecking the fluid level.
(10) Check transmission for leaks.
STANDARD PROCEDURE - FLUID AND FILTER
REPLACEMENT
For proper service intervals (Refer to LUBRICA-
TION & MAINTENANCE/MAINTENANCE SCHED-
ULES - DESCRIPTION). The service fluid fill after a
filter change is approximately 3.8 liters (4.0 quarts).
REMOVAL
(1) Hoist and support vehicle on safety stands.
(2) Place a large diameter shallow drain pan
beneath the transmission pan.
(3) Remove bolts holding front and sides of pan to
transmission (Fig. 89).
(4) Loosen bolts holding rear of pan to transmis-
sion.
Fig. 88 48RE Fluid Fill Graph
Fig. 89 Transmission Pan
1 - TRANSMISSION
2 - REUSABLE GASKET
3-PAN
DRAUTOMATIC TRANSMISSION - 48RE 21 - 203
FLUID AND FILTER (Continued)

imately at the upper COLD hole of the dipstick at
70É F fluid temperature.
NOTE: Engine and Transmission should be at nor-
mal operating temperature before performing this
procedure.
(1) Start engine and apply parking brake.
(2) Shift the transmission into DRIVE for approxi-
mately 2 seconds.
(3) Shift the transmission into REVERSE for
approximately 2 seconds.
(4) Shift the transmission into PARK.
(5) Hook up DRBtscan tool and select transmis-
sion.
(6) Select sensors.
(7) Read the transmission temperature value.
(8) Compare the fluid temperature value with the
chart. (Fig. 66)
(9) Adjust transmission fluid level shown on the
dipstick according to the chart.
NOTE: After adding any fluid to the transmission,
wait a minimum of 2 minutes for the oil to fully
drain from the fill tube into the transmission before
rechecking the fluid level.
(10) Check transmission for leaks.STANDARD PROCEDURE - FLUID AND FILTER
REPLACEMENT
For proper service intervals (Refer to LUBRICA-
TION & MAINTENANCE/MAINTENANCE SCHED-
ULES - DESCRIPTION).
REMOVAL
(1) Hoist and support vehicle on safety stands.
(2) Place a large diameter shallow drain pan
beneath the transmission pan.
(3) Remove bolts holding front and sides of pan to
transmission.
(4) Loosen bolts holding rear of pan to transmis-
sion.
(5) Slowly separate front of pan away from trans-
mission allowing the fluid to drain into drain pan.
(6) Hold up pan and remove remaining bolts hold-
ing pan to transmission.
(7) While holding pan level, lower pan away from
transmission.
(8) Pour remaining fluid in pan into drain pan.
(9) Remove screw holding filter to valve body (Fig.
67).
(10) Separate filter from valve body and oil pump
and pour fluid in filter into drain pan.
Fig. 66 Transmission Fluid Temperature Chart
DRAUTOMATIC TRANSMISSION - 45RFE/545RFE 21 - 367
FLUID AND FILTER (Continued)

STANDARD PROCEDURE
STANDARD PROCEDURE - TIRE ROTATION
Tires on the front and rear axles operate at differ-
ent loads and perform different steering, driving, and
braking functions. For these reasons, the tires wear
at unequal rates. They may also develop irregular
wear patterns. These effects can be reduced by rotat-
ing the tires according to the maintenance schedule
in the Owners Manual. This will improve tread life,
traction and maintain a smooth quiet ride.
The recommended method of tire rotation is (Fig.
4) & (Fig. 5). Other methods can be used, but may
not provide the same tire longevity benefits.
CAUTION: 3500 Dual rear tires have a new tire rota-
tion pattern. This is to accommodate the asymmet-
rical design of the ON/OFF road tires and the use of
the outlined white letter (OWL) tires. When replac-
ing a flat, the spare tire may have to be remounted
on the rim or installed at a different location to
maintain the correct placement of the asymmetrical
design or the (OWL).
STANDARD PROCEDURE - MATCH MOUNTING
Wheels and tires are match mounted at the factory.
This means that the high spot of the tire is matched
to the low spot on the wheel rim. Each are marked
with a bright colored temporary label on the out-
board surface for alignment. The wheel is also
marked permanently on the inside of the rim in the
tire well. This permanent mark may be a paint dot
or line, a permanent label or a stamped impression
such as an X. An optional location mark is a small
spherical indentation on the vertical face of the out-
board flange on some non styled base steel wheels.
The tire must be removed to locate the permanent
mark on the inside of the wheel.
Before dismounting a tire from its wheel, a refer-
ence mark should be placed on the tire at the valve
stem location. This reference will ensure that it is
remounted in the original position on the wheel.
(1) Remove the tire and wheel assembly from the
vehicle and mount on a service dynamic balance
machine.
(2) Measure the total runout on the center of the
tire tread rib with a dial indicator. Record the indi-
cator reading. Mark the tire to indicate the high spot.
Place a mark on the tire at the valve stem location
(Fig. 6).
Fig. 4 TIRE ROTATION PATTERN - SINGLE REAR
WHEEL (SRW)
Fig. 5 TIRE ROTATION PATTERN - DUAL REAR
WHEELS (DRW)
Fig. 6 First Measurement On Tire
1 - REFERENCE MARK
2 - 1ST MEASUREMENT HIGH SPOT MARK TIRE AND RIM
3 - WHEEL
4 - VALVE STEM
DRTIRES/WHEELS 22 - 3
TIRES/WHEELS (Continued)

center caps for more information refer to Owner's
Manual.
The tires on both wheels must be completely raised
off the ground when tightening the lug nuts. This
will ensure correct wheel centering and maximum
wheel clamping.
A two piece flat face lug nut with right-hand
threads is used for retaining the wheels on the hubs
(Fig. 24).
The dual rear wheel lug nuts should be tightened
according to the following procedure:
²Place two drops of oil to the interface of the nut/
washer (Fig. 24) before installing on the wheel stud.
NOTE: Do not use more then two drops of oil on
the nut/washer, since the center caps attach in this
area.
²Tighten the wheel lug nuts in the numbered
sequential pattern until they are snug tight. Then
tighten lug nut to specified torque following same
number sequence, (Refer to 22 - TIRES/WHEELS/
WHEELS - SPECIFICATIONS).
²Tighten lug nuts in same numbered sequence a
second time to the specified torque. This will ensure
that the wheels are thoroughly mated.²Check lug nut specified torque after 100 miles
(160 kilometers). Also after 500 miles (800 kilome-
ters) of vehicle operation.
NOTE: Wheel lug nuts should be tightened to spec-
ified torque at every maintenance interval thereafter.
SPECIFICATIONS
TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
1500 Series
Lug Nut 9/16 X 18 with
60É Cone180 135 Ð
2500 Series
Lug Nut 9/16 X 18 with
60É Cone180 135 Ð
3500 Series
Lug Nut 9/16 X 18 with
Flat Washer195 145 Ð
Fig. 24 Oil Location
1 - PLACE TWO DROPS OF OIL HERE
DRTIRES/WHEELS 22 - 13
WHEELS (Continued)

VISUAL INSPECTION BEFORE WATER LEAK TESTS
Verify that floor and body plugs are in place, body
drains are clear, and body components are properly
aligned and sealed. If component alignment or seal-
ing is necessary, refer to the appropriate section of
this group for proper procedures.
WATER LEAK TESTS
WARNING: DO NOT USE ELECTRIC SHOP LIGHTS
OR TOOLS IN WATER TEST AREA. PERSONAL
INJURY CAN RESULT.
When the conditions causing a water leak have
been determined, simulate the conditions as closely
as possible.
²If a leak occurs with the vehicle parked in a
steady light rain, flood the leak area with an open-
ended garden hose.
²If a leak occurs while driving at highway speeds
in a steady rain, test the leak area with a reasonable
velocity stream or fan spray of water. Direct the
spray in a direction comparable to actual conditions.
²If a leak occurs when the vehicle is parked on an
incline, hoist the end or side of the vehicle to simu-
late this condition. This method can be used when
the leak occurs when the vehicle accelerates, stops or
turns. If the leak occurs on acceleration, hoist the
front of the vehicle. If the leak occurs when braking,
hoist the back of the vehicle. If the leak occurs on left
turns, hoist the left side of the vehicle. If the leak
occurs on right turns, hoist the right side of the vehi-
cle. For hoisting recommendations (Refer to LUBRI-
CATION & MAINTENANCE/HOISTING -
STANDARD PROCEDURE).
WATER LEAK DETECTION
To detect a water leak point-of-entry, do a water
test and watch for water tracks or droplets forming
on the inside of the vehicle. If necessary, remove inte-
rior trim covers or panels to gain visual access to the
leak area. If the hose cannot be positioned without
being held, have someone help do the water test.
Some water leaks must be tested for a considerable
length of time to become apparent. When a leak
appears, find the highest point of the water track or
drop. The highest point usually will show the point of
entry. After leak point has been found, repair the
leak and water test to verify that the leak has
stopped.
Locating the entry point of water that is leaking
into a cavity between panels can be difficult. The
trapped water may splash or run from the cavity,
often at a distance from the entry point. Most water
leaks of this type become apparent after accelerating,
stopping, turning, or when on an incline.MIRROR INSPECTION METHOD
When a leak point area is visually obstructed, use
a suitable mirror to gain visual access. A mirror can
also be used to deflect light to a limited-access area
to assist in locating a leak point.
BRIGHT LIGHT LEAK TEST METHOD
Some water leaks in the luggage compartment can
be detected without water testing. Position the vehi-
cle in a brightly lit area. From inside the darkened
luggage compartment inspect around seals and body
seams. If necessary, have a helper direct a drop light
over the suspected leak areas around the luggage
compartment. If light is visible through a normally
sealed location, water could enter through the open-
ing.
PRESSURIZED LEAK TEST METHOD
When a water leak into the passenger compart-
ment cannot be detected by water testing, pressurize
the passenger compartment and soap test exterior of
the vehicle. To pressurize the passenger compart-
ment, close all doors and windows, start engine, and
set heater control to high blower in HEAT position. If
engine can not be started, connect a charger to the
battery to ensure adequate voltage to the blower.
With interior pressurized, apply dish detergent solu-
tion to suspected leak area on the exterior of the
vehicle. Apply detergent solution with spray device or
soft bristle brush. If soap bubbles occur at a body
seam, joint, seal or gasket, the leak entry point could
be at that location.
DIAGNOSIS AND TESTING - WIND NOISE
Wind noise is the result of most air leaks. Air leaks
can be caused by poor sealing, improper body compo-
nent alignment, body seam porosity, or missing plugs
in the engine compartment or door hinge pillar areas.
All body sealing points should be airtight in normal
driving conditions. Moving sealing surfaces will not
always seal airtight under all conditions. At times,
side glass or door seals will allow wind noise to be
noticed in the passenger compartment during high
cross winds. Over compensating on door or glass
adjustments to stop wind noise that occurs under
severe conditions can cause premature seal wear and
excessive closing or latching effort. After a repair pro-
cedure has been performed, test vehicle to verify
noise has stopped before returning vehicle to use.
VISUAL INSPECTION BEFORE TESTS
Verify that floor and body plugs are in place and
body components are aligned and sealed. If compo-
nent alignment or sealing is necessary, refer to the
appropriate section of this group for proper proce-
dures.
23 - 2 BODYDR
BODY (Continued)

5.7L V-8
(1) Clean out intake manifold opening.
(2) Check condition of 2 o-rings on PCV valve.
(3) Apply engine oil to 2 o-rings.
(4) Place PCV valve into intake manifold and
rotate 90 degrees clockwise for installation.
VACUUM LINES
DESCRIPTION
A vacuum schematic for emission related items can
be found on the vehicles VECI label. Refer to Vehicle
Emission Control Information (VECI) Label for label
location.
VAPOR CANISTER
DESCRIPTION
Two, maintenance free, EVAP canisters are used.
Both canisters are mounted into a two-piece support
bracket located near the front of the fuel tank (Fig.
23).
OPERATION
Two, maintenance free, EVAP canisters are
used.The EVAP canisters are filled with granules of
an activated carbon mixture. Fuel vapors entering
the EVAP canisters are absorbed by the charcoal
granules.
Fuel tank pressure vents into the EVAP canisters.
Fuel vapors are temporarily held in the canisters
until they can be drawn into the intake manifold.
The duty cycle EVAP canister purge solenoid allows
the EVAP canisters to be purged at predetermined
times and at certain engine operating conditions.
REMOVAL
Two, maintenance free, EVAP canisters are used.
Both canisters are mounted into a two-piece support
bracket located near the front of the fuel tank (Fig.
23).
(1) Raise and support vehicle.
(2) Remove fuel tubes/lines at each EVAP canister.
Note location of tubes/lines before removal for easier
installation.
(3) Remove lower support bracket (Fig. 24).
(4) Remove mounting nuts at top of each canister
(Fig. 24).
(5) Remove each canister from upper support
bracket.
INSTALLATION
(1) Place each canister into upper support bracket
and install nuts. Refer to Torque Specifications.
(2) Install lower support bracket. Refer to Torque
Specifications.
(3) Carefully install vapor/vacuum lines.The
vapor/vacuum lines and hoses must be firmly
connected. Also check the vapor/vacuum lines
at the LDP, LDP filter and EVAP canister purge
solenoid for damage or leaks. If a leak is
present, a Diagnostic Trouble Code (DTC) may
be set.
Fig. 23 LOCATION, EVAP CANISTERS
1 - LDP
2 - LDP MOUNTING BOLT
3 - ELEC. CONNEC.
4 - FILTER MOUNTING BOLT
5 - LDP FILTER
6 - CONNECTING HOSE
7 - EVAP CANISTER MOUNTING BRACKET
8 - EVAP CANISTERS (2)
25 - 22 EVAPORATIVE EMISSIONSDR
PCV VALVE (Continued)

COVER - REAR - INSTALLATION, SEAT
BACK CUSHION......................23-84
COVER - REAR - INSTALLATION, SEAT
CUSHION...........................23-84
COVER - REAR - REMOVAL, SEAT BACK
CUSHION...........................23-84
COVER - REAR - REMOVAL, SEAT
CUSHION...........................23-84
COVER - REMOVAL...................23-16
COVER - REMOVAL, ACM..............8O-10
COVER - REMOVAL, CENTER SEAT BACK
INERTIA HINGE......................23-77
COVER - REMOVAL, CENTER SEAT
CUSHION...........................23-79
COVER - REMOVAL, CYLINDER HEAD....9-255
COVER - REMOVAL, DIFFERENTIAL.......3-97
COVER - REMOVAL, GEAR HOUSING.....9-301
COVER - REMOVAL, INSTRUMENT
PANEL TOP.........................23-58
COVER - REMOVAL, REAR DOOR SILL
TRIM..............................23-71
COVER - REMOVAL, SHIFT.......21-129,21-87
COVER - REMOVAL, STEERING COLUMN
OPENING...........................23-60
COVER - REMOVAL, STRUCTURAL . 9-145,9-216,
9-57
COVER - REMOVAL, TIMING/CHAIN......9-227
COVER - REMOVAL, WHEEL............22-14
COVERING - INSTALLATION, UNDER
SEAT STORAGE BIN..................23-80
COVERING - REMOVAL, UNDER SEAT
STORAGE BIN.......................23-80
COVER(S) - DESCRIPTION, CYLINDER
HEAD..........................9-122,9-27
COVER(S) - INSTALLATION, CYLINDER
HEAD......................9-201,9-28,9-37
COVER(S) - INSTALLATION, TIMING
BELT / CHAIN...................9-171,9-81
COVER(S) - REMOVAL, CYLINDER HEAD . 9-201,
9-28,9-37
COVER(S) - REMOVAL, TIMING BELT /
CHAIN.........................9-170,9-81
COWL GRILLE - INSTALLATION.........23-38
COWL GRILLE - REMOVAL.............23-38
COWL TRIM - INSTALLATION...........23-66
COWL TRIM - REMOVAL...............23-66
C-PILLAR LOWER TRIM - INSTALLATION . . 23-67
C-PILLAR LOWER TRIM - REMOVAL.....23-66
C-PILLAR UPPER TRIM - INSTALLATION . . 23-67
C-PILLAR UPPER TRIM - REMOVAL......23-67
CRANKCASE BREATHER - INSTALLATION . . 9-243
CRANKCASE BREATHER - REMOVAL.....9-242
CRANKSHAFT - DESCRIPTION......9-131,9-40
CRANKSHAFT - INSPECTION........9-132,9-41
CRANKSHAFT - INSTALLATION . 9-132,9-207,9-42
CRANKSHAFT - REMOVAL....9-131,9-206,9-40
CRANKSHAFT AND GEAR -
DESCRIPTION.......................9-273
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE, CONNECTING
ROD BEARING.......................9-272
CRANKSHAFT MAIN BEARING - FITTING
- STANDARD PROCEDURE........9-134,9-207
CRANKSHAFT MAIN BEARINGS -
INSPECTION...................9-135,9-208
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION........9-136,9-208,9-275,9-46
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL............9-135,9-208,9-275,9-46
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION........9-138,9-209,9-276,9-47
CRANKSHAFT OIL SEAL - REAR -
REMOVAL............9-137,9-209,9-276,9-47
CRANKSHAFT POSITION SENSOR -
DESCRIPTION..................14-23,14-72
CRANKSHAFT POSITION SENSOR -
INSTALLATION..................14-25,14-73
CRANKSHAFT POSITION SENSOR -
OPERATION....................14-23,14-72
CRANKSHAFT POSITION SENSOR -
REMOVAL
.....................14-24,14-73
CRANKSHAFT REAR OIL SEAL RETAINER
- INSTALLATION
................9-210,9-277
CRANKSHAFT REAR OIL SEAL RETAINER
- REMOVAL
....................9-209,9-277
CROSS MEMBER BUSHING -
INSTALLATION, TORSION BAR
...........2-15
CROSSHEADS - CLEANING
.............9-251CROSSHEADS - INSPECTION...........9-252
CROSSMEMBER - INSTALLATION, FRONT . 13-22
CROSSMEMBER - INSTALLATION,
TRANSMISSION......................13-24
CROSSMEMBER - INSTALLATION,
UPPER RADIATOR....................23-42
CROSSMEMBER - REMOVAL, FRONT.....13-22
CROSSMEMBER - REMOVAL,
TRANSMISSION......................13-24
CROSSMEMBER - REMOVAL, UPPER
RADIATOR..........................23-42
CROSSMEMBER BUSHING - REMOVAL,
TORSION BAR........................2-13
CRUISE INDICATOR - DESCRIPTION......8J-22
CRUISE INDICATOR - OPERATION.......8J-22
CUMMINS TURBO DIESEL -
MAINTENANCE SCHEDULES, 24-VALVE....0-12
CUP HOLDER - INSTALLATION..........23-51
CUP HOLDER - REMOVAL..............23-51
CURTAIN AIRBAG - DESCRIPTION, SIDE . . 8O-56
CURTAIN AIRBAG - INSTALLATION, SIDE . . 8O-58
CURTAIN AIRBAG - OPERATION, SIDE....8O-56
CURTAIN AIRBAG - REMOVAL, SIDE.....8O-57
CUSHION / COVER - FRONT -
INSTALLATION, SEAT.................23-83
CUSHION / COVER - FRONT -
INSTALLATION, SEAT BACK............23-82
CUSHION / COVER - FRONT - REMOVAL,
SEAT ..............................23-83
CUSHION / COVER - FRONT - REMOVAL,
SEAT BACK.........................23-82
CUSHION / COVER - REAR -
INSTALLATION, SEAT.................23-84
CUSHION / COVER - REAR -
INSTALLATION, SEAT BACK............23-84
CUSHION / COVER - REAR - REMOVAL,
SEAT ..............................23-84
CUSHION / COVER - REAR - REMOVAL,
SEAT BACK.........................23-84
CUSHION - INSTALLATION, CENTER
SEAT ..............................23-79
CUSHION - REMOVAL, CENTER SEAT.....23-79
CUSHION COVER - INSTALLATION,
CENTER SEAT.......................23-79
CUSHION COVER - REMOVAL, CENTER
SEAT ..............................23-79
CUSHION FRAME - REAR -
INSTALLATION, SEAT.................23-85
CUSHION FRAME - REAR - REMOVAL,
SEAT ..............................23-85
CUSTOMER PREFERENCES - STANDARD
PROCEDURE, RKE TRANSMITTER........8N-8
CV JOINT-INNER - INSTALLATION........3-25
CV JOINT-INNER - REMOVAL............3-25
CV JOINT-OUTER - INSTALLATION........3-23
CV JOINT-OUTER - REMOVAL............3-22
CYLINDER - DESCRIPTION, MASTER......5-24
CYLINDER - DIAGNOSIS AND TESTING,
IGNITION SWITCH AND KEY LOCK.......19-11
CYLINDER - INSTALLATION, KEY........19-12
CYLINDER - INSTALLATION, LOAD
FLOOR SUPPORT....................23-72
CYLINDER - INSTALLATION, LOCK.......23-24
CYLINDER - INSTALLATION, SUPPORT....23-48
CYLINDER - OPERATION, MASTER........5-25
CYLINDER - REMOVAL, KEY............19-12
CYLINDER - REMOVAL, LOAD FLOOR
SUPPORT..........................23-72
CYLINDER - REMOVAL, LOCK...........23-24
CYLINDER - REMOVAL, SUPPORT.......23-48
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER.................5-26
CYLINDER BLOCK REFACING -
STANDARD PROCEDURE...............9-264
CYLINDER BORE - DE-GLAZE -
STANDARD PROCEDURE...............9-264
CYLINDER BORE HONING - STANDARD
PROCEDURE....................9-128,9-38
CYLINDER BORE REPAIR - STANDARD
PROCEDURE
........................9-265
CYLINDER COMBUSTION PRESSURE
LEAKAGE - DIAGNOSIS AND TESTING
. 9-186,9-8,
9-93
CYLINDER COMPRESSION PRESSURE -
DIAGNOSIS AND TESTING
......9-186,9-8,9-93
CYLINDER COMPRESSION/LEAKAGE
TESTS - DIAGNOSIS AND TESTING
......9-239
CYLINDER HEAD - CLEANING
......9-200,9-251CYLINDER HEAD - DESCRIPTION . . . 9-107,9-249
CYLINDER HEAD - INSPECTION....9-200,9-252
CYLINDER HEAD - INSTALLATION.......9-200
CYLINDER HEAD - INSTALLATION, LEFT . . 9-112
CYLINDER HEAD - INSTALLATION,
RIGHT.............................9-113
CYLINDER HEAD - LEFT - INSTALLATION . . . 9-24
CYLINDER HEAD - LEFT - REMOVAL......9-22
CYLINDER HEAD - OPERATION..........9-199
CYLINDER HEAD - REMOVAL......9-200,9-249
CYLINDER HEAD - REMOVAL, LEFT......9-108
CYLINDER HEAD - REMOVAL, RIGHT.....9-110
CYLINDER HEAD - RIGHT -
INSTALLATION........................9-34
CYLINDER HEAD - RIGHT - REMOVAL.....9-33
CYLINDER HEAD COVER -
INSTALLATION.......................9-255
CYLINDER HEAD COVER - REMOVAL.....9-255
CYLINDER HEAD COVER(S) -
DESCRIPTION...................9-122,9-27
CYLINDER HEAD COVER(S) -
INSTALLATION...............9-201,9-28,9-37
CYLINDER HEAD COVER(S) - REMOVAL . . 9-201,
9-28,9-37
CYLINDER HEAD GASKET - DIAGNOSIS
AND TESTING........................9-21
CYLINDER HEAD GASKET FAILURE -
DIAGNOSIS AND TESTING.............9-199
CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING, MASTER........5-25
DAM - INSTALLATION, FRONT AIR........13-2
DAM - REMOVAL, FRONT AIR...........13-2
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE, REPAIR . . 9-190,9-240,
9-9,9-94
DAMPER - INSPECTION, VIBRATION.....9-285
DAMPER - INSTALLATION..............19-36
DAMPER - INSTALLATION, VIBRATION . . . 9-144,
9-215,9-286,9-56
DAMPER - REMOVAL.................19-36
DAMPER - REMOVAL, VIBRATION . . 9-144,9-215,
9-285,9-55
DATA LINK CONNECTOR - DESCRIPTION . . . 8E-3
DATA LINK CONNECTOR - OPERATION.....8E-3
DATA PLATE - DESCRIPTION, ENGINE....9-248
DAY / NIGHT MIRROR - DESCRIPTION,
AUTOMATIC........................8N-11
DAY / NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC................8N-11
DAY / NIGHT MIRROR - OPERATION,
AUTOMATIC........................8N-11
DAY / NIGHT MIRROR - REMOVAL,
AUTOMATIC........................8N-12
DEFINITION - DESCRIPTION, TRIP........25-4
DEFOGGER RELAY - DESCRIPTION,
REAR WINDOW.......................8G-2
DEFOGGER RELAY - INSTALLATION,
REAR WINDOW.......................8G-4
DEFOGGER RELAY - OPERATION, REAR
WINDOW............................8G-3
DEFOGGER RELAY - REMOVAL, REAR
WINDOW............................8G-3
DEFOGGER SWITCH - DESCRIPTION,
REAR WINDOW.......................8G-4
DEFOGGER SWITCH - OPERATION, REAR
WINDOW............................8G-4
DEFOGGER SYSTEM - DIAGNOSIS AND
TESTING, REAR WINDOW
..............8G-2
DEFROST DOOR - INSTALLATION
........24-31
DEFROST DOOR - REMOVAL
...........24-31
DEFROST DOOR ACTUATOR -
DESCRIPTION
.......................24-20
DEFROST DOOR ACTUATOR -
INSTALLATION
.......................24-21
DEFROST DOOR ACTUATOR -
OPERATION
.........................24-21
DEFROST DOOR ACTUATOR - REMOVAL
. . 24-21
DEFROSTER DUCT - INSTALLATION
......24-32
DEFROSTER DUCT - REMOVAL
..........24-32
DE-GLAZE - STANDARD PROCEDURE,
CYLINDER BORE
.....................9-264
DEMAGNETIZING - STANDARD
PROCEDURE, COMPASS
...............8M-4
DEMISTER DUCTS - INSTALLATION,
INSTRUMENT PANEL
..................24-37
DEMISTER DUCTS - REMOVAL,
INSTRUMENT PANEL
..................24-36
DRINDEX 9
Description Group-Page Description Group-Page Description Group-Page