engine DODGE RAM 1500 GAS 2004 3.G Service Manual

ACC
Allows the electrical accessories to be used when the
engine is not running.
Manual Transmission Key Release Button
To remove the key on vehicles equipped with manual
transmissions, turn the key to the Lock position and press
the button to remove the ignition key.
Key Reminder
An alarm will sound to remind you if the key is left in the
ignition and the driver's door is opened.
STARTING PROCEDURES
The starter should not be operated for more than 15-
second intervals. Waiting a few seconds between such
intervals will protect the starter from overheating.
Manual Transmission
Apply the parking brake, place the gearshift control lever
in NEUTRAL and depress the clutch pedal to the floor
before starting the vehicle. This vehicle is equipped with
a clutch interlocking ignition system. It will not start
unless the clutch is fully depressed.
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Automatic Transmission
Start the engine with the selector lever in NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
Normal Startingof either a warm or cold engine is
obtained without pumping or depressing the accelerator
pedal. Turn the key to the START position and release
when the engine starts. If the engine fails to start within
10 seconds, turn the key to the OFF position, wait 5
seconds, then repeat the starting procedure.
NOTE: This vehicle is equipped with a transmission
shift interlocking system. The brake pedal must be
depressed to shift out of Park (P).
If Engine Fails To Start
If the engine fails to start after you have followed the
normal starting procedure, it may be flooded. Push the
accelerator pedal all the way to the floor and hold it there
while cranking the engine. This should clear any excess
fuel in case the engine is flooded.
CAUTION!
To prevent damage to the starter, do not crank the
engine for more than 15±seconds at a time. Wait 10 to
15 seconds before trying again.
If the engine has been flooded, it may start to run, but not
have enough power to continue running when the key is
released. If this occurs, continue cranking with the accel-
erator pedal pushed all the way to the floor. Release the
accelerator pedal and the key once the engine is running
smoothly.
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If the engine shows no sign of starting after two 15
second periods of cranking with the accelerator pedal
held to the floor, the normal starting procedure should be
repeated.
WARNING!
Never pour fuel or other flammable liquids into the
throttle body air inlet opening in an attempt to start
the vehicle. This could result in a flash fire causing
serious personal injury.
Engine Block HeaterÐ If Equipped
The engine block heater warms the engine coolant and
permits quicker starts in cold weather. Connect the cord
to a standard 110-115 volt AC electrical outlet with
grounded, three-wire extension cord.The engine block heater cord is routed under the hood to
the right side of the vehicle and held to the body with
removable clips.
WARNING!
Remember to disconnect the cord before driving.
Damage to the 110-115 volt electrical cord could
cause electrocution.
After Starting
The idle speed is automatically controlled and will de-
crease as the engine warms up.
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CAUTION!
Long periods of engine idling, especially at high
engine speeds can cause excessive exhaust tempera-
tures which can damage your vehicle. Do not leave
your vehicle unattended with the engine running.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
TRANSMISSION SHIFTING
Automatic Transmission with Overdrive
The gear shift selector display, located in the instrument
panel cluster, indicates the transmission gear range (the
selector is illuminated for night driving). The selector
lever is mounted on the right side of the steering column.
You must depress the brake pedal, to pull the selector
lever out of park (P) position (Brake Interlock System). To
drive, move the selector lever from Park or Neutral to the
desired drive position. Pull the selector lever toward you
when shifting into Reverse, Second, First or Park, or
when shifting out of Park.
Gear Ranges
DO NOT race the engine when shifting from Park or
Neutral position into another gear range.
ªPº Park
This gear position supplements the parking brake by
locking the transmission. The engine can be started in
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this range. Never use Park while the vehicle is in motion.
Apply the parking brake when leaving the vehicle in this
range. Always apply parking brake first, then place the
selector in Park position. On 4-wheel-drive vehicles be
sure that the transfer case is in a drive position!
WARNING!
Never use Park position on an automatic transmis-
sion as a substitute for the parking brake. Always
apply parking brake fully when parked to guard
against vehicle movement and possible injury or
damage.
WARNING!
Your vehicle could move and injure you and others if
it is not completely in P (Park). Check by trying to
move the gearshift lever back and forth without first
pulling it toward you after you have set it in P. Make
sure it is in Park before leaving the vehicle.
WARNING!
It is dangerous to shift the selector lever out of ªPº or
ªNº if the engine speed is higher than idle speed. If
your foot is not firmly on the brake pedal, the
vehicle could accelerate quickly forward or in re-
verse. You could lose control of the vehicle and hit
someone or something. Only shift into gear when
the engine is idling normally and when your right
foot is firmly on the brake pedal.
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ªRº Reverse
Use this range only after the vehicle has come to a
complete stop.
ªNº Neutral
Shift to Neutral when the vehicle is standing for pro-
longed periods with the engine running. The engine may
be started in this range. Set the parking brake if you must
leave the vehicle.
ªDº Drive
This position provides all forward gears, including 3rd
gear direct and 4th or 5th (if equipped) gear overdrive
(see Overdrive Operation). Use this range for most city
and highway driving.ª2º Second
Use this position for driving slowly in heavy city traffic
or on mountain roads where more precise speed control
is desirable. Use it also when climbing long grades, and
for engine braking when descending moderately steep
grades.
NOTE:Do not exceed maximum engine speed.
ª1º First
Use this position for driving up very steep hills and for
engine braking at low speeds (20 mph [32 km/h] or less)
when going downhill.
NOTE:Do not exceed maximum engine speed.
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Overdrive Operation
The overdrive automatic transmission contains an elec-
tronically controlled fourth and fifth (if equipped) speed
(Overdrive). The transmission will automatically shift
from Drive to Overdrive if the following conditions are
present:
²the transmission selector is in Drive;
²the engine coolant has reached normal operating tem-
perature;
²vehicle speed is above approximately 30 mph (48
km/h);
²the ªTOW/HAULº switch has not been activated;
²transmission has reached normal operating tempera-
ture.
NOTE:If the vehicle is started in extremely cold tem-
peratures, the transmission may not shift into Overdriveand will automatically select the most desirable gear for
operation at this temperature. Normal operation will
resume when the transmission fluid temperature has
risen to a suitable level. Refer also to the Note under
torque converter clutch, later in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desirable
gear for operation at this temperature. If the transmission
temperature becomes hot enough the TRANS TEMP light
may illuminate and the transmission may downshift out
of Overdrive until the transmission cools down. After
cooldown, the transmission will resume normal opera-
tion.
The transmission will downshift from Overdrive to Drive
if the accelerator pedal is fully depressed at vehicle
speeds above approximately 35 mph (56 km/h).
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When To Use ªTOW/HAULº Mode
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the ªTOW/HAULº button. This will improve
performance and reduce the potential for transmission
overheating or failure due to excessive shifting. When
operating in ªTOW/HAULº mode, 5th gear (ifequipped) is disabled and 2-3 and 3-4 shift patterns are
modified. Shifts into Overdrive (4th gear) are allowed
during steady cruise (for improved fuel economy) and
automatic closed-throttle downshifts to 3rd gear (for
improved braking) will occur during steady braking.
The ªTOW/HAULº light will illuminate in the instru-
ment cluster to indicate when the switch has been
activated. Pressing the switch a second time restores
normal operation. If the ªTOW/HAULº mode is desired,
the button must be pressed each time the engine is
started.
Torque Converter Clutch
A feature, designed to improve fuel economy, has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
212 STARTING AND OPERATING

high gear. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:The torque converter clutch will not engage
until the transmission fluid and engine coolant are warm
[usually after 1-3 miles (1.6 - 4.8 km) of driving]. Because
the engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmission
is not shifting into Overdrive when cold. This is normal.
Pressing the ªTOW/HAULº button, when the transmis-
sion is sufficiently warm, will demonstrate that the
transmission is able to shift into and out of overdrive.
NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due tothe fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Manual Transmission Ð 5-Speed
NOTE:The parking brake should be engaged before
leaving the vehicle, especially on an incline.
Truck models with manual transmission are equipped
with a clutch interlocking ignition system. The clutch
pedal must be fully depressed to start the vehicle.
Fully depress the clutch pedal before shifting gears. As
you release the clutch pedal, lightly depress the accelera-
tor pedal.
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Manual Transmission Shift Speeds in MPH (KPH)
Engine Model Axle Mode 1 to 2 2 to 3 3 to 4 4 to 5
3.7L 1500 3.55
&
3.92
ACCEL
&
CRUISE15 (24) 25 (40) 40 (65) 45 (72)
4.7L 1500 All
ACCEL
&
CRUISE15 (24) 25 (40) 40 (65) 45 (72)
Manual Transmission ± 5±Speed (NV4500)
2500 and 3500 models are equipped with the NV4500
manual transmission. This transmission has a ªcreeperº
1st gear which should be used to start from a standing
position when carrying a payload or towing a trailer.
Damage to the clutch can result from starting in 2nd or
3rd gear with a loaded vehicle. An unloaded vehicle may
be launched in 2nd gear. Use each gear in numerical
order ± do not skip a gear.For most city driving you may find it
easier to use only 1st through 4th gear
ranges. For steady highway driving
with light accelerations, 5th gear is rec-
ommended. To shift into 5th gear, move
the shift lever to the right beyond the
spring pressure point and push it forward. When shifting
from 5th to 4th gear, pull the lever down toward you in
one motion. Do not pull the lever sharply left as you may
shift accidentally into 2nd gear and damage the trans-
mission.
To shift into Reverse, come to a complete stop. Depress
the clutch and pause briefly to allow the gear train to
stop. Move the shift lever from the Neutral position
straight across and back into Reverse.
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