sensor DODGE RAM 1999 Service Workshop Manual

9) Check and record freeze frame data to determine conditions
which set code. Turn ignition off. Disconnect transmission solenoid
harness connector. Disconnect PCM harness connectors. Inspect
connectors and terminals for damage. Repair as necessary. If connector
and terminals are okay, measure resistance of governor pressure sensor
ground circuit between transmission solenoid harness connector and
Black PCM harness connector C1. If resistance is greater than 5 ohms,
repair open governor pressure sensor ground circuit. If resistance is
5 ohms or less, go to next step.
10) Measure resistance of governor pressure sensor signal
circuit between White PCM harness connector C2 and governor pressure
sensor harness connector. If resistance is greater than 5 ohms, repair
open governor pressure sensor signal circuit. If resistance is 5 ohms
or less, go to next step.
11) Connect a fused jumper wire between fused B+ circuit and
transmission control relay output circuit at transmission relay
connector. Turn ignition on. Measure voltage between ground and
governor pressure signal circuit at White PCM harness connector C2. If
voltage is greater than one volt, repair governor pressure signal
circuit for short to voltage. If voltage is one volt or less, go to
next step.
12) Drain transmission fluid and remove oil pan. Disconnect
pressure/temperature sensor harness connector. Inspect connector and
terminals for damage. Repair as necessary. If connector and terminals
are okay, reconnect transmission solenoid harness connector. Carefully
connect a fused jumper wire between ground circuit and governor
pressure signal circuit at governor pressure sensor harness connector.
Turn ignition on. Using scan tool, read governor pressure sensor
voltage. If voltage is .1 volt or less, replace pressure/temperature
sensor. If voltage is greater than .1 volt, go to next step.
13) Measure resistance of governor pressure sensor signal
circuit between White PCM harness connector C2 and governor pressure
sensor harness connector. If resistance is greater than 5 ohms, repair
or replace transmission solenoid and harness assembly. If resistance
is 5 ohms or less, go to next step.
14) Measure resistance of governor pressure sensor ground
circuit between Black PCM harness connector C1 and governor pressure
sensor harness connector. If resistance is greater than 5 ohms, repair
or replace transmission solenoid and harness assembly. If resistance
is 5 ohms or less, go to next step.
15) Turn ignition on. Measure voltage between ground and
governor pressure signal circuit at governor pressure sensor harness
connector. If voltage is greater than one volt, repair or replace
transmission solenoid and harness assembly. If voltage is one volt or
less, replace PCM.
16) Turn ignition off. Disconnect PCM harness connectors.
Disconnect transmission solenoid harness connector. Inspect connector
and terminals for damage. Repair as necessary. If connector and
terminals are okay, measure resistance of sensor ground circuit
between Black PCM harness connector C1 and solenoid harness connector.
If resistance is less than 5 ohms, go to next step. If resistance is 5
ohms or greater, repair open in governor pressure sensor ground
circuit.
17) Turn ignition on. Measure voltage between ground and
governor pressure signal circuit at governor pressure sensor harness
connector. If voltage is greater than one volt, repair governor
pressure signal circuit for short to voltage. If voltage is one volt
or less, go to next step.
18) Turn ignition off. Measure resistance of governor
pressure sensor signal circuit between White PCM harness connector C2
and solenoid harness connector. If resistance is greater than 5 ohms,
repair open governor pressure sensor signal circuit. If resistance is
5 ohms or less, go to next step.

19) Turn ignition on. Using scan tool, read governor pressure
sensor voltage. If voltage is 4.65 volts or less, replace PCM. If
resistance is greater than 4.65 volts, go to next step.
20) Turn ignition off. Drain transmission fluid and remove
oil pan. Disconnect pressure/temperature sensor harness connector.
Inspect connector and terminals for damage. Repair as necessary. If
connector and terminals are okay, reconnect transmission solenoid
harness connector. Measure resistance of governor pressure sensor
signal circuit between White PCM harness connector C2 and governor
pressure sensor harness connector. If resistance is greater than 5
ohms, repair or replace transmission solenoid and harness assembly. If
resistance is 5 ohms or less, go to next step.
21) Measure resistance of governor pressure sensor ground
circuit between Black PCM harness connector C1 and governor pressure
sensor harness connector. If resistance is greater than 5 ohms, repair
or replace transmission solenoid and harness assembly. If resistance
is 5 ohms or less, go to next step.
22) Turn ignition on. Measure voltage between ground and
governor pressure signal circuit at governor pressure sensor harness
connector. If voltage is greater than one volt, repair or replace
transmission solenoid and harness assembly. If voltage is one volt or
less, replace pressure/temperature sensor.
23) Check and record freeze frame data to determine
conditions which set code. Conditions required to set DTC P1764 are
not present at this time. Using wiring diagram as a guide, inspect
wiring and connectors. Repair wiring harness as necessary. If wiring
and connectors are okay, go to next step.
24) Using scan tool, clear DTCs. While reading DTCs, wiggle
wiring harness between PCM and governor pressure sensor. If DTC P1764
resets while wiggling wiring harness, repair wiring harness as
necessary. If DTC P1764 does not reset, go next step.
25) DTC P1764 sets if governor pressure sensor input is less
than .1 volt for 8.36 seconds. Possible causes are: PCM internally
shorted or open, incorrectly wired, dirty or corroded connectors or
open or shorted wiring. See INACTIVE DTC CONDITION under SELF-
DIAGNOSTIC SYSTEM. Testing is complete.
DTC P1765: TRANS 12-VOLT SUPPLY RELAY CNTRL CIRCUIT
Circuit Description
Circuit is monitored continuously while key is on. Code sets
if voltage on transmission control relay circuit at PCM is different
than expected voltage for 3 seconds.
Possible Causes
* Generator source circuit open.
* Transmission relay control circuit open.
* Transmission relay control circuit short to ground.
* Transmission control relay wiring harness defective.
* PCM defective.
* Transmission control relay defective.
Diagnostic Procedures
1) Using scan tool, read DTCs. On AN and DN bodies, go to
next step. On all except AN and DN bodies, if DTC SPECIFIC GOOD TRIPS
counter is not displayed or displayed count is not "0", go to step 9).
If DTC SPECIFIC GOOD TRIPS counter is displayed and displayed count is
"0", go to next step.
2) Using scan tool, actuate transmission control relay. If
transmission control relay does not click, go to step 5). If
transmission control relay clicks, go to next step.
3) Wiggle wiring harness between transmission control relay

and PCM. Ensure scan tool is still actuating transmission control
relay. If transmission control relay stops clicking, repair wiring
harness as necessary. If transmission control relay continues
clicking, go to next step.
4) Using wiring diagram as a guide, inspect wiring and
connectors. Repair wiring harness as necessary. If wiring and
connectors are okay, see INACTIVE DTC CONDITION under SELF-DIAGNOSTIC
SYSTEM. Testing is complete.
5) Remove transmission control relay. Inspect connector and
terminals for damage. Repair as necessary. If connector and terminals
are okay, turn ignition on. Using scan tool, actuate generator field.
Measure voltage between ground and generator source circuit at
transmission control relay harness connector. If voltage is 10 volts
or less, repair open generator source circuit. If voltage is greater
than 10 volts, go to next step.
6) Turn ignition off. Measure resistance between transmission
control relay terminals No. 85 and 86. If resistance is 100 ohms or
greater, replace transmission control relay. If resistance is less
than 100 ohms, go to next step.
7) Disconnect White PCM harness connector C2. Inspect
connector and terminals for damage. Repair as necessary. If connector
and terminals are okay, measure resistance between ground and
transmission relay control circuit at White PCM harness connector C2.
If resistance is less than 5 ohms, repair short to ground in
transmission relay control circuit. If resistance is 5 ohms or
greater, go to next step.
8) Measure resistance of transmission relay control circuit
between transmission control relay connector and White PCM harness
connector C2. If resistance is 5 ohms or greater, repair open
transmission relay control circuit. If resistance is less than 5 ohms,
replace PCM.
9) Conditions required to set DTC P1765 are not present at
this time. DTC P1765 sets if transmission control relay is not in a
state requested by PCM for greater than 3 seconds. Possible causes
are: faulty relay, open or shorted control circuit, faulty PCM or
faulty connector terminals. Inspect all related wiring and connectors.
Repair as necessary. If wiring and connectors are okay, erase DTCs.
Using scan tool, read DTCs while wiggling wiring harness between
governor pressure sensor and PCM. If DTC P1765 resets, repair wiring
harness as necessary. If DTC P1765 does not reset, see INACTIVE DTC
CONDITION under SELF-DIAGNOSTIC SYSTEM. Testing is complete.
DTC P1899: P/N SWITCH STUCK IN PARK OR IN GEAR
Circuit Description
Circuit is monitored with transmission in "D", "N" or "P"
position. Code sets if PCM detects an incorrect park/neutral switch
state for any given mode of vehicle operation.
Possible Causes
* Park Neutral Position (PNP) switch wiring harness
defective.
* PNP switch sense circuit open.
* PNP switch defective.
* PNP switch sense circuit short to ground.
* PNP switch stuck.
Diagnostic Procedures (AN, DN & WJ Bodies)
1) Using scan tool, read DTCs. On AN and DN bodies, go to
next step. On WJ body, if DTC SPECIFIC GOOD TRIPS counter is not
displayed or displayed count is not "0", go to step 8). If DTC
SPECIFIC GOOD TRIPS counter is displayed and displayed count is "0",

5) If PCM has not been replaced, and TEST VER-2A is being
performed after an A/C relay control circuit DTC test, ensure A/C is
on and go to next step.
6) Road test vehicle for at least 5 minutes. Road test
vehicle at a speed of at least 40 MPH at some point during road test.
Stop vehicle. Turn engine off for at least 10 seconds. Start engine
and continue road test. Ensure transmission shifts through all gears.
After road test, turn engine off and go to next step.
7) Using scan tool, read DTCs. If any DTC returns, perform
appropriate test(s). If no DTCs return, test is complete. Go to next
step.
8) Turn ignition on, with engine off. Using scan tool, erase
DTCs. Turn ignition off. Disconnect scan tool. Test is complete.
TEST VER-2A (DIESEL)
NOTE: If Accelerator Pedal Position Sensor (APPS), battery, Engine
Control Module (ECM) or Powertrain Control Module (PCM) has\
been disconnected or replaced, APPS must be reprogrammed and
correct vehicle mileage and Vehicle Identification Number
(VIN) must be programmed into PCM to prevent Diagnostic
Trouble Codes (DTCs) from being set in Anti-Lock Brake System\
(ABS) module and Supplemental Restraint System (SRS) module\
.
To program PCM and clear DTCs from ABS and SRS modules,
proceed to appropriate procedure listed below. On models
equipped with a Smart Key Immobilizer Module (SKIM), if
replacing Powertrain Control Module (PCM), secret key data
must also be updated to enable engine starting. To update
secret key data, proceed to appropriate procedure listed
below.
CAUTION: DO NOT attempt to adjust screws or disassemble APPS. Settings
are preset at factory and are not intended to by changed.
Procedure For Programming APPS
Reassemble all components. Turn ignition switch to ON or RUN
position without starting engine. Slowly press accelerator pedal to
floor once and slowly release. This procedure programs APPS
calibration in ECM. Go to step 1)).
Procedure For Programming PCM & Clearing DTCs From ABS & SRS
Modules
Connect scan tool to Data Link Connector (DLC). Using scan
tool, enter correct VIN and mileage into PCM. Using scan tool
manufacturer's instructions, clear DTCs from ABS and SRS modules. Go
to step 1)).
Procedure For Updating Secret Key Data
Connect scan tool to Data Link Connector (DLC). Go to ENGINE
and then MISC menus on scan tool. Place SKIM in SECURED ACCESS MODE by
using appropriate Personal Identification Number (PIN) for this
vehicle. PIN may be obtained from owner, vehicle's invoice, or from
manufacturer. Select UPDATE THE SECRET KEY DATA. Data will be
transferred from Smart Key Immobilizer Module (SKIM) to PCM. Go to
step 1)).
1) If PCM has not been replaced, and TEST VER-2A (DIESEL) is\
being performed after a No Trouble Code (NTC) test, inspect vehicle to\
ensure all engine components are connected. Reassemble and reconnect
components as necessary. Check if initial symptom still exists. If
initial symptom exists, check for Technical Service Bulletins (TSBs)
that apply to vehicle and see TEST NTC-1A: NO TROUBLE CODE TEST MENU
in ENGINE PERFORMANCE, or appropriate TROUBLE SHOOTING - NO CODES

4) Using scan tool, monitor pretest enabling conditions until
all conditions have been met. Once all enabling conditions are met,
observe appropriate monitor for DTC on scan tool. If repaired DTC has
reset or is seen on monitor while on road test, repair is not
complete. Check for related Technical Service Bulletins (TSBs) and
return to appropriate test. If no DTCs return, test is complete. Go to
step 6).
5) If another DTC exists, return to appropriate test(s). If
no DTCs return, test is complete. Go to next step.
6) Turn ignition on, with engine off. Using scan tool, erase
DTCs. Turn ignition off. Disconnect scan tool. Test is complete.
TEST VER-5A (DIESEL)
NOTE: If Accelerator Pedal Position Sensor (APPS), battery, Engine
Control Module (ECM) or Powertrain Control Module (PCM) has\
been disconnected or replaced, APPS must be reprogrammed and
correct vehicle mileage and Vehicle Identification Number
(VIN) must be programmed into PCM to prevent Diagnostic
Trouble Codes (DTCs) from being set in Anti-Lock Brake System\
(ABS) module and Supplemental Restraint System (SRS) module\
.
To program PCM and clear DTCs from ABS and SRS modules,
proceed to appropriate procedure listed below. On models
equipped with a Smart Key Immobilizer Module (SKIM), if
replacing Powertrain Control Module (PCM), secret key data
must also be updated to enable engine starting. To update
secret key data, proceed to appropriate procedure listed
below.
CAUTION: DO NOT attempt to adjust screws or disassemble APPS. Settings
are preset at factory and are not intended to by changed.
Procedure For Programming APPS
Reassemble all components. Turn ignition switch to ON or RUN
position without starting engine. Slowly press accelerator pedal to
floor once and slowly release. This procedure programs APPS
calibration in ECM. Go to step 1)).
Procedure For Programming PCM & Clearing DTCs From ABS & SRS
Modules
Connect scan tool to Data Link Connector (DLC). Using scan
tool, enter correct VIN and mileage into PCM. Using scan tool
manufacturer's instructions, clear DTCs from ABS and SRS modules. Go
to step 1)).
Procedure For Updating Secret Key Data
Connect scan tool to Data Link Connector (DLC). Go to ENGINE
and then MISC menus on scan tool. Place SKIM in SECURED ACCESS MODE by
using appropriate Personal Identification Number (PIN) for this
vehicle. PIN may be obtained from owner, vehicle's invoice, or from
manufacturer. Select UPDATE THE SECRET KEY DATA. Data will be
transferred from Smart Key Immobilizer Module (SKIM) to PCM. Go to
step 1)).
1) If PCM has not been replaced, inspect vehicle to ensure
all engine components are connected. Reassemble and reconnect
components as necessary. If any DTCs have not been diagnosed, return
to appropriate test(s). If all DTCs have been diagnosed and repaired,
go to next step.
2) Ensure fuel tank is at least 1/4 full. Ensure A/C is off.
Proper way to ensure DTC is repaired is to connect scan tool to Data
Link Connector (DLC) and allow Powertrain Control Module (PCM) to ru\
n
a DTC SPECIFIC GOOD TRIP COUNTER for 2 minutes. If DTC SPECIFIC GOOD

TRIP COUNTER displays "0", return to appropriate test(s). If DTC
SPECIFIC GOOD TRIP COUNTER displays one or more, repair is complete.
Go to step 9).
3) If coming to this test from a mis-fire DTC test, go step
7). If coming to this test from other than a mis-fire DTC test, use
scan tool to monitor pretest enabling conditions until all conditions
have been met. Once all enabling conditions are met, observe
appropriate monitor for DTC on scan tool and go to next step.
4) Using scan tool, monitor SIMILAR CONDITIONS to attempt to
duplicate conditions that vehicle was operating at when DTC was set.
If conditions can be duplicated, GOOD TRIP COUNTER will change to one
or more. Monitor operation may be observed on scan tool. All specified
enabling conditions for specified DTC must be met before PCM will
operate monitor. Go to next step.
5) Turn ignition off for 10 seconds. Start engine and allow
it to idle for 2 minutes while monitoring scan tool. If STARTS SINCE
SET and DTC SPECIFIC GOOD TRIP COUNTER change to one or more, repair
is complete. Go to step 9). If STARTS SINCE SET and DTC SPECIFIC GOOD
TRIP COUNTER do not change to one or more, go to next step.
6) Using scan tool, read DTCs. If any DTC exists, return to
appropriate test(s). If no other DTC exists, go to next step.
7) Using scan tool, monitor SIMILAR CONDITIONS to attempt to
duplicate conditions that vehicle was operating at when DTC was set.
If conditions can be duplicated, MISFIRE GOOD TRIP COUNTER will change
to one or more. If MISFIRE GOOD TRIP COUNTER changes to one or more,
test is complete. Go to step 9). If MISFIRE GOOD TRIP COUNTER does not
change to one or more, go to next step.
8) Using scan tool, read DTCs. If any DTC exists, return to
appropriate test(s). If no other DTC exists, go to next step.
9) Turn ignition on, with engine off. Using scan tool, erase
DTCs. Turn ignition off. Disconnect scan tool. Test is complete.
REMOVAL & INSTALLATION
GOVERNOR PRESSURE SENSOR, GOVERNOR PRESSURE SOLENOID &
TRANSMISSION FLUID TEMPERATURE SENSOR
NOTE: Transmission fluid temperature sensor is integral with
governor pressure sensor.
Removal
1) Raise and support vehicle. Drain transmission fluid.
Remove transmission oil pan and filter. Disconnect harness connectors
from governor pressure solenoid and sensor.
2) Remove pressure solenoid retainer-to-governor body screws.
Separate solenoid retainer from governor and pull solenoid from
governor body.
3) Remove governor body-to-valve body bolts. Separate
governor body from valve body. Remove governor body and gasket. Remove
retainer clip holding pressure sensor to governor body and remove
pressure sensor.
Installation
1) Clean all gasket surfaces. Lubricate NEW "O" ring with ATF
and install on pressure sensor. Push pressure sensor into governor
body and install retainer clip. Position governor body on valve body
with NEW gasket and install governor body-to-valve body bolts.
2) Lubricate NEW "O" ring with ATF and install on pressure
solenoid. Push solenoid into governor body. Install solenoid retainer.
Reconnect harness connectors to pressure solenoid and sensor. To
complete installation, reverse removal procedure.

OUTPUT SHAFT SPEED SENSOR
NOTE: Transmission output shaft speed sensor may also be referred
to as transmission shaft speed sensor or shaft speed sensor.
Removal & Installation
1) Disconnect electrical connector from output shaft speed
sensor, located on case of overdrive unit. Remove output shaft speed
sensor with "O" ring.
2) To install, reverse removal procedure using NEW "O" ring.
Tighten output shaft speed sensor to specification.
WIRING DIAGRAMS

VISUAL INSPECTION
1) Check Water-In-Fuel (WIF) sensor electrical connector for\
corrosion, damaged terminals or wiring and tight fit on engine wiring
harness. WIF sensor is located in bottom of fuel filter/water
separator. See Fig. 1.
2) Check for water in fuel filter/water separator by placing
drain pan below drain tube at fuel filter/water separator. See Fig. 1.
3) With engine not running, rotate handle on drain valve
forward, toward front of vehicle to OPEN position. Drain valve is
located near top of fuel filter/water separator. See Fig. 1. Drain
water from fuel filter/water separator.
4) If no water exists and a clean flow of diesel fuel exists,
rotate handle on drain valve back to CLOSE position. Go to next step.
If water exists, allow water to drain until clean flow of diesel fuel
exists. Rotate handle on drain valve back to CLOSE position. Go to
next step.
5) Verify fuel filter/water separator has been serviced
according to proper service schedule. See SERVICE & ADJUSTMENT
SPECIFICATIONS - TRUCKS article.
6) Check color of Filter Minder. Filter Minder is located on
top cover on air filter housing, just above air filter. DO NOT remove
air filter from air filter housing for inspection. If Yellow disc in
Filter Minder has reached Red zone, remove and inspect air filter. See
Fig. 2 . If air filter is dirty, replace air filter and reset Filter
Minder by pressing rubber button on top of Filter Minder.
NOTE: The Yellow disc in Filter Minder may reach Red zone if air
intake is restricted or air filter has become wet during
heavy rain or snow. If air filter has become wet, allow air
filter to dry during normal engine operation and reset Filter
Minder by pressing rubber button on top of Filter Minder.
7) Ensure intercooler inlet and outlet duct clamps are tight
and front of intercooler is not restricted with dirt. See Fig. 3.
Fig. 2: Identifying Filter Minder Components
Courtesy of Chrysler Corp.

Fig. 3: Locating Intercooler & Components
Courtesy of Chrysler Corp.
8) Ensure connections on both batteries are tight and not
corroded. Ensure the three 32-pin connectors are fully engaged on
Powertrain Control Module (PCM). PCM is located on firewall at
passenger's side rear corner of engine compartment.
9) Check for loose, defective or corroded connections at
intake manifold air temperature sensor. See Fig. 4.
10) Ensure electrical connections on intake manifold air
heater relays and intake manifold air heater are tight and not
corroded. Intake manifold air heater relays are mounted on inner
wheelwell, below driver's side battery. See Fig. 5. Intake manifold
air heater is located between air inlet housing and intake manifold
cover. See Fig. 6.

Fig. 4: Locating Intake Manifold Air Temperature Sensor
Courtesy of Chrysler Corp.