Fuel pump DODGE RAM 1999 Service Manual PDF
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: RAM, Model: DODGE RAM 1999Pages: 1691, PDF Size: 40.34 MB
Page 988 of 1691
fitting assembly out of the plastic shield. Use care not to damage
fill and vent fitting assembly. Disconnect fuel line from fuel
filter/fuel pressure regulator on fuel pump module using proper
procedure for fuel line disconnect fitting. See FUEL LINE DISCONNECT
FITTINGS. Fuel pump module is located on top of fuel tank. See Fig. 30
.
11) Disconnect electrical connector at fuel pump module.
Disconnect vapor hoses from rollover valves on top of fuel tank. See
Fig. 30 . Lower fuel tank from vehicle. Use care not to damage fill and
vent hose fitting assembly.
Installation
1) To install, reverse removal procedure. Install fuel lines
on fuel filter/fuel pressure regulator on fuel pump module using
proper procedure. See FUEL LINE DISCONNECT FITTINGS.
2) Ensure retaining tabs on fill and vent hose fitting
assembly fully engage the plastic shield. Tighten fuel tank strap
retaining nuts to specification. See TORQUE SPECIFICATIONS. Start
engine and check for fuel leaks.
FUEL RAIL & INJECTORS
Removal (Dakota 2.5L)
1) Release fuel pressure from fuel system. See FUEL SYSTEM
PRESSURE RELEASE. Ensure negative battery cable is disconnected.
2) Disconnect air inlet duct at throttle body for access to
fuel rail. Disconnect vent line from fuel damper at end of fuel rail
(if equipped).
3) Note electrical connector location on injectors for
installation reference. Disconnect electrical connectors at injectors.
Disconnect fuel line from fuel rail. See FUEL LINE AT FUEL RAIL.
Disconnect control cables at throttle body. Remove control cable
mounting bracket from intake manifold for access to fuel rail.
4) Remove fuel rail bolts. Ensure area around injectors and
intake manifold is clean. Using rocking motion, remove fuel rail with
injectors from intake manifold.
5) If removing injector from fuel rail, remove retaining clip
from fuel rail and injector. Retaining clip is located at top of
injector and fuel rail. Remove injector with "O" ring from fuel rail.
Installation
1) If installing injector on fuel rail, install NEW "O" ring
on injector. Coat "O" ring on injector with engine oil. Install
injector on fuel rail. Install retaining clip on injector and fuel
rail.
2) To install remaining components, reverse removal procedure
using NEW "O" ring at bottom of each injector. Coat "O" ring on
injector with engine oil before installing injectors and fuel rail.
3) Tighten fuel rail bolts to specification. See TORQUE
SPECIFICATIONS. Install fuel line on fuel rail using proper procedure.
See FUEL LINE AT FUEL RAIL. Start engine and check for leaks.
Removal (Dakota 3.9L, 5.2L & 5.9L, Durango, Ram Pickup 3.9L,
5.2L & 5.9L, Ram Van & Ram Wagon)
1) Release fuel pressure from fuel system. See FUEL SYSTEM
PRESSURE RELEASE. Ensure negative battery cable is disconnected.
2) On Ram Van and Ram Wagon, remove engine cover. On all
models, remove air cleaner. Remove throttle body from intake manifold.
See THROTTLE BODY. On A/C equipped models, remove A/C compressor-to-
intake manifold support brace at rear of A/C compressor.
3) On all models, note electrical connector location on
injectors for installation reference. Disconnect electrical connectors
at injectors. Disconnect any necessary wiring electrical connectors
Page 991 of 1691
body. Remove throttle body bolts, throttle body and gasket. To
install, reverse removal procedure using NEW gasket. Tighten throttle
body bolts to specification. See TORQUE SPECIFICATIONS.
Removal & Installation (Ram Pickup 8.0L)
1) Remove air cleaner cover. Remove air cleaner housing-to-
throttle body nuts and air cleaner housing from throttle body.
Disconnect electrical connectors, control cables and vacuum hoses at
throttle body. Remove throttle body nuts, throttle body and gasket
from upper intake manifold.
2) To install, reverse removal procedure using NEW gasket.
Tighten throttle body nuts and air cleaner housing-to-throttle body
nuts to specification. See TORQUE SPECIFICATIONS.
EMISSION SYSTEMS
EVAP CANISTER
Removal & Installation (Dakota & Durango)
1) EVAP canister is located on mounting bracket attached to
inside of driver's side frame rail, just in front of the fuel tank.
Raise and support vehicle.
2) Note location of vacuum hoses on EVAP canister for
installation reference. Disconnect vacuum hoses from EVAP canister.
Remove EVAP canister-to-mounting bracket nut and EVAP canister.
3) To install, reverse removal procedure. Ensure the pins on
EVAP canister engage with grommets on mounting bracket. Tighten EVAP
canister-to-mounting bracket nut to specification. See TORQUE
SPECIFICATIONS.
Removal & Installation (Ram Pickup)
1) Two EVAP canisters are used. EVAP canisters are located on
mounting bracket attached to outside of passenger's side frame rail,
just behind the cab.
2) Note location of vacuum hoses on EVAP canister for
installation reference. Disconnect vacuum hoses from EVAP canister.
Remove EVAP canister-to-mounting bracket nuts and EVAP canisters.
3) To install, reverse removal procedure. Tighten EVAP
canister-to-mounting bracket nut to specification. See TORQUE
SPECIFICATIONS.
Removal & Installation (Ram Van & Ram Wagon)
1) Two EVAP canisters are used. EVAP canisters are located on
mounting bracket under driver's side of vehicle, behind driver's side
door opening.
2) Remove nuts and EVAP canister mounting bracket from the
body. Slightly lower EVAP canisters. Note location of vacuum hoses on
EVAP canister for installation reference. Disconnect vacuum hoses from
EVAP canister. Remove EVAP canister-to-mounting bracket nuts and EVAP
canisters.
3) To install, reverse removal procedure. Tighten EVAP
canister-to-mounting bracket nut to specification. See TORQUE
SPECIFICATIONS. When installing mounting bracket, ensure locating tabs
at top of mounting bracket engage with openings on the body. Tighten
EVAP canister mounting bracket-to body nuts to specification. See
TORQUE SPECIFICATIONS.
EVAP LEAK DETECTION PUMP
NOTE: EVAP leak detection pump may also be referred to as Leak
Detection Pump (LDP).
Page 997 of 1691
![DODGE RAM 1999 Service Manual PDF \
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Application](/img/12/56915/w960_56915-996.png "DODGE RAM 1999 Service Manual PDF \
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Application")
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Application Ft. Lbs. (N.m)\
Crankshaft Position Sensor Bolt
2.5L ..................................................... 14 (19)\
3.9L, 5.2L & 5.9L ............................................ (1)
8.0L ......................................................... ( 1)
Downstream Oxygen Sensor ................................... 22 (30)\
Distributor Hold-Down Bolt ................................. 17 (23)\
EVAP Canister-To-Mounting Bracket Nut
Dakota & Durango ......................................... 17 (23)\
Ram Pickup ................................................... ( 2)
Ram Van & Ram Wagon .......................................... ( 3)
Fuel Pump Module Lock Nut
Dakota ................................................... 40 (54)\
Ram Pickup ............................................... 32 (43)\
Ram Van & Ram Wagon ...................................... 40 (54)\
Fuel Rail Bolt
2.5L ......................................................... ( 4)
3.9L, 5.2L & 5.9L ........................................ 17 (23)\
8.0L ..................................................... 11 (15)\
Fuel Tank Strap Nut
Dakota & Durango ......................................... 40 (54)\
Ram Pickup ............................................... 30 (41)\
Ram Van & Ram Wagon .......................................... ( 5)
IAT Sensor ................................................. 20 (27)\
Park/Neutral Switch ........................................ 25 (34)\
Power Steering Pressure Switch (2.5L) ...................... 16 (22\
)
Spark Plug ................................................. 30 (41)\
Throttle Body Bolt
2.5L ......................................................... ( 4)
3.9L, 5.2L & 5.9L ........................................ 17 (23)\
Throttle Body Nut (8.0L) ................................... 16 (22\
)
Upper Intake Manifold Bolt (8.0L) ...................... ( 6) 16 (22)
Upstream Oxygen Sensor ..................................... 22 (30)\
Wheel Lug Nut (Dakota & Durango) ......................... 100 (136\
)
INCH Lbs. (N.m)
Air Cleaner Housing-To-Throttle
Body Nut (Dakota & Durango) ............................. 96 (10.8\
)
Camshaft Position Sensor Bolt (8.0L) ...................... 50 (5.6\
)
Engine Coolant Temperature Sensor ........................ 96 (10.8)\
EVAP Canister Mounting Bracket-To
Body Nut (Ram Van & Ram Wagon) .......................... 95 (10.7\
)
EVAP Leak Detection Pump Filter
Bolt (Ram Pickup, Ram Van & Ram Wagon) ................... 65 (7.3\
)
EVAP Leak Detection Pump Bolt ............................. 11 (1.2)\
EVAP Purge Solenoid Nut (Dakota & Durango) ................ 75 (8.5\
)
IAC Motor Bolt ............................................ 60 (6.8)\
Ignition Coil Bolt/Nut
Dakota, Durango, Ram Van & Ram Wagon ......................... ( 7)
Ram Pickup
3.9L, 5.2L & 5.9L ........................................... ( 7)
8.0L .................................................. 90 (10.2)\
MAP Sensor Bolt
Dakota & Durango ........................................ 25 (2.8)\
Ram Pickup
3.9L, 5.2L & 5.9L ...................................... 25 (2.8)\
8.0L ................................................... 20 (2.3)\
Ram Van & Ram Wagon ..................................... 25 (2.8)\
PCM Bolt .................................................. 35 (4.0)\
TP Sensor Bolt ............................................ 60 (6.8)\
Page 1000 of 1691
![DODGE RAM 1999 Service Manual PDF Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
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\](/img/12/56915/w960_56915-999.png "DODGE RAM 1999 Service Manual PDF Engine Oil Ambient Temperature Above 10 F SAE 15W-40
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1) (-12 C) To Over 30 F (-1 C)
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Engine Oil Ambient Temperature Above 10 F SAE 15W-40
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Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
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Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
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Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
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Brake Fluid All DOT 3
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Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
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(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge
trucks. Use only API approved oil with Starburst Symbol.
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FLUID CAPACITIES
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Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
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Capacity, Lower Safe Mark 8 Qts. (7.5L)
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Engine Drained 26 Qts. (24.5L)
Coolant
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1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
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12,000 MILE (19,000 KM)/12 MONTH NORMAL SERVICE
12,000 MILE (19,000 KM)/12 NORMAL SERVICE\
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INSPECT
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Exhaust System
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
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Water Pump Weep Hole For Blockage
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SERVICE
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Rotate Tires
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Lubricate Steering Linkage
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Clean Fuel Strainer
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REPLACE
Page 1003 of 1691
![DODGE RAM 1999 Service Manual PDF 24,000 MILE (38,000 KM)/24 MONTH NORMAL SERVICE
24,000 MILE (38,000 KM)/24 MONTH NORMAL SERVICE\
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24,000 MILE (38,000 KM)/24 MONTH NORMAL SERVICE\
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24,000 MILE (38,000 KM)/24 MONTH NORMAL SERVICE
24,000 MILE (38,000 KM)/24 MONTH NORMAL SERVICE\
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VERIFY
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Last Major Service Was Performed.
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INSPECT
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Exhaust System
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
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Front Wheel Bearings (4x2)
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Pump Weep Hole For Blockage
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Fan Hub
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Damper
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SERVICE
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Rotate Tires
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Lubricate Steering Linkage
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Automatic Transmission Bands
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Clean Fuel Strainer
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Adjust Valve Lash Clearance
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REPLACE
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Engine Oil
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Engine Oil Filter
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Fuel Filter
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Automatic Transmission Fluid & Filter
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LUBRICATION SPECIFICATIONS
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Material Condition Specification
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Engine Oil Ambient Temperature Above 10 F SAE 15W-40
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1) (-12 C) To Over 30 F (-1 C)
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Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
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Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
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Engine All 50/50 Mixture Of
Page 1006 of 1691
![DODGE RAM 1999 Service Manual PDF
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Drive Belts](/img/12/56915/w960_56915-1005.png "DODGE RAM 1999 Service Manual PDF
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Drive Belts")
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Drive Belts
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Water Pump Weep Hole For Blockage
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SERVICE
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Rotate Tires
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Lubricate Steering Linkage
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Clean Fuel Strainer
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REPLACE
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Engine Oil
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Engine Oil Filter
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Engine Coolant
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Fuel Filter
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Transfer Case Fluid
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LUBRICATION SPECIFICATIONS
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Material Condition Specification
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Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
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\
Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
\
\
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Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
\
\
\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
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Transfer Case All ATF+2 Type 7176
Fluid Or DEXRON III ATF
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(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
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FLUID CAPACITIES
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Item Condition Specification (1)
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Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
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Capacity, Lower Safe Mark 8 Qts. (7.5L)
Page 1008 of 1691
![DODGE RAM 1999 Service Manual PDF Lubricant
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Lubricant
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(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
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FLUID CAPACITIES
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Item Condition Specification (1)
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Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
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Capacity, Lower Safe Mark 8 Qts. (7.5L)
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Engine Drained 26 Qts. (24.5L)
Coolant
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(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
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48,000 MILE (77,000 KM)/48 MONTH NORMAL SERVICE
48,000 MILE (77,000 KM)/48 MONTH NORMAL SERVICE\
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VERIFY
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Last Major Service Was Performed.
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INSPECT
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Exhaust System
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
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Front Wheel Bearings (4x2)
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Water Pump Weep Hole For Blockage
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Fan Hub
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Damper
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SERVICE
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Rotate Tires
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Lubricate Steering Linkage
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Automatic Transmission Bands
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Adjust Valve Lash Clearance
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Clean Fuel Strainer
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REPLACE
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Engine Oil
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Engine Oil Filter
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Page 1011 of 1691
![DODGE RAM 1999 Service Manual PDF \
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Engine Drained](/img/12/56915/w960_56915-1010.png "DODGE RAM 1999 Service Manual PDF \
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Engine Drained")
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Engine Drained 26 Qts. (24.5L)
Coolant
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(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
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60,000 MILE (96,000 KM)/60 MONTH NORMAL SERVICE
60,000 MILE (96,000 KM)/60 MONTH NORMAL SERVICE\
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VERIFY
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Last Major Service Was Performed.
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INSPECT
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Exhaust System
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Brake Hoses
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Water Pump Weep Hole For Blockage
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SERVICE
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Rotate Tires
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Lubricate Steering Linkage
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Clean Fuel Strainer
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REPLACE
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Engine Oil
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Engine Oil Filter
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Engine Coolant
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Fuel Filter
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LUBRICATION SPECIFICATIONS
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\b\
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\b\
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Material Condition Specification
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Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
\
\
\
\
\
Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
\
\
\
\
\
Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
Page 1016 of 1691
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
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\
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Brake Fluid All DOT 3
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\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
\
\
\
\
\
\
\
FLUID CAPACITIES
\
\b\
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\
\b\
\
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Item Condition Specification (1)
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\
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Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
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\
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Capacity, Lower Safe Mark 8 Qts. (7.5L)
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Engine Drained 26 Qts. (24.5L)
Coolant
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1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
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84,000 MILE (134,000 KM)/84 MONTH NORMAL SERVICE
84,000 MILE (134,000 KM)/84 MONTH NORMAL SERVICE\
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VERIFY
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Last Major Service Was Performed.
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INSPECT
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Exhaust System
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Brake Hoses
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Water Pump Weep Hole For Blockage
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SERVICE
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Rotate Tires
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Lubricate Steering Linkage
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Clean Fuel Strainer
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REPLACE
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Engine Oil
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Engine Oil Filter
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Engine Coolant
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Fuel Filter
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Page 1019 of 1691
![DODGE RAM 1999 Service Manual PDF Last Major Service Was Performed.
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\](/img/12/56915/w960_56915-1018.png "DODGE RAM 1999 Service Manual PDF Last Major Service Was Performed.
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\")
Last Major Service Was Performed.
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INSPECT
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Exhaust System
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
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Front Wheel Bearings (4x2)
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Water Pump Weep Hole For Blockage
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Fan Hub
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Damper
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SERVICE
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Rotate Tires
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Lubricate Steering Linkage
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Automatic Transmission Bands
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Adjust Valve Lash Clearance
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Clean Fuel Strainer
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REPLACE
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Engine Oil
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Engine Oil Filter
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Automatic Transmission Fluid & Filter
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Fuel Filter
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LUBRICATION SPECIFICATIONS
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Material Condition Specification
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Engine Oil Ambient Temperature Above 10 F SAE 15W-40
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1) (-12 C) To Over 30 F (-1 C)
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Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
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Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
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Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
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Brake Fluid All DOT 3
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Steering All Mopar Multi-Mileage
Linkage Lubricant