engine DODGE RAM 1999 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: RAM, Model: DODGE RAM 1999Pages: 1691, PDF Size: 40.34 MB
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"B" ABBREVIATION TABLE
"B" ABBREVIATION TABLE
ABBREVIATION DEFINITION B/P Backpressure BAC By-Pass Air Control BAP Barometric Absolute Pressure Sensor BARO Barometric BBDC Before Bottom Dead Center BCM Body Control Module BDC Bottom Dead Center BHP Brake Horsepower BLK Black BLU Blue BMAP Barometric & Manifold Absolute Pressure
Sensor BOO Brake On-Off Switch BP Barometric Pressure sensor BPS Barometric Pressure sensor BPT Backpressure Transducer BRN Brown BTDC Before Top Dead Center BTU British Thermal Unit BVSV Bimetallic Switching Valve Baro. Barometric Batt. Battery Bbl. Barrel (Example:4-Bbl.) Blst. Ballast Blwr. Blower Brkr. Breaker
"C" ABBREVIATION TABLE
"C" ABBREVIATION TABLE
ABBREVIATION DEFINITION C Celsius (Degrees) C(3) Computer Controlled Coil Ignition C(4) Computer Controlled Catalytic Converter CANP Canister Purge solenoid CARB California Air Resources Board CAT Catalytic Converter CB Circuit Breaker CBD Closed Bowl Distributor CBVV Carburetor Bowl Vent valve cc Cubic Centimeter CCC Computer Command Control CCD Computer Controlled Dwell CCM Central Control Module CCO Converter Clutch Override CCOT Cycling Clutch Orifice Tube CCW Counterclockwise CDI Capacitor Discharge Ignition CEC Computerized Engine Control CFI Central Fuel Injection CID Cubic Inch Displacement CID Cylinder Identification sensor CIS Continuous Injection System CIS-E Continuous Injection System-Electronic
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"E" ABBREVIATION TABLE
“E” ABBREVIATION TABLE
ABBREVIATION DEFINITION EAC Electric Assist Choke _ EACV Electric Air Control Valve _ EBCM Electronic Brake Control Module ECA Electronic Control Assembly ECAT Electronically Controlled Automatic
Transaxle ECM Electronic Control Module ECT Engine Coolant Temperature Sensor ECU Electronic Control Unit or Engine Control
Unit EDF Electric Drive Fan relay assembly EDIS Electronic Distributorless Ignition System EEC Electronic Engine Control EECS Evaporative Emission Control System EEPROM Electronically Erasable PROM EFE Early Fuel Evaporation _ EFI Electronic Fuel Injection _ EGO Exhaust Gas Oxygen sensor (see HEGO) EGR Exhaust Gas Recirculation system _ EGRC EGR Control solenoid or system _ EGRV EGR Vent solenoid or system _ EMR Emission Maintenance Reminder Module ESA Electronic Spark Advance _ ESC Electronic Spark Control _ EST Electronic Spark Timing _ ETR Emergency Tensioning Retractor _ EVAP Fuel Evaporative System _ EVIC Electronic Vehicle Information Center EVO Electronic Variable Orifice _ EVP EGR Valve Position Sensor _ EVR EGR Valve Regulator _ EVRV Electronic Vacuum Regulator Valve Elect. Electronic _ Eng. Engine _ Evap. Evaporative _ Exc. Except _
"F" ABBREVIATION TABLE
"F" ABBREVIATION TABLE
ABBREVIATION DEFINITION F Fahrenheit (Degrees) F/B Fuse Block FBC Feedback Carburetor FI Fuel Injector or Fuel Injection FICD Fast Idle Control Device FIPL Fuel Injector Pump Lever FP Fuel Pump FPM Fuel Pump Monitor FPR-VSV Fuel Pressure Regulator Vacuum Switching
Valve FWD Front Wheel Drive Fed. Federal Ft. Lbs. Foot Pounds
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"I" ABBREVIATION TABLE (con’t)
ABBREVIATION DEFINITION ISA Idle Speed Actuator ISC Idle Speed Control ISS Idle Stop Solenoid ITS Idle Tracking Switch IVSV Idle Vacuum Switching Valve Ign. Ignition In. Inches Inj. Injector
"J" ABBREVIATION TABLE
"J" ABBREVIATION TABLE
ABBREVIATION DEFINITION J/B Junction Block
"K" ABBREVIATION TABLE
"K" ABBREVIATION TABLE
ABBREVIATION DEFINITION k/ohms 1000 ohms (kilo as in k/ohms) kg Kilograms (weight) kg/cm Kilograms Per Square Centimeter KAM Keep Alive Memory KAPWR Keep Alive Power KM/H Kilometers Per Hour KOEO Key On Engine Off KOER Key On Engine Running KS Knock Sensor
"L" ABBREVIATION TABLE
"L" ABBREVIATION TABLE
ABBREVIATION DEFINITION L Liter(s) L/D Light Duty LCD Liquid Crystal Display LED Light Emitting Diode LH Left Hand LOS Limited Operation Strategy LT BLU Light Blue LT GRN Light Green LUS Lock-Up Solenoid Lbs. Pounds Lt(s). Light(s) Lugg. Luggage
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"R" ABBREVIATION TABLE
"R" ABBREVIATION TABLE
ABBREVIATION DEFINITION RABS Rear Anti-Lock Brake System RAC Remote Accessory Control RAM Random Access Memory RAP Retained Accessory Power RECIRC Recirculation RED Red RH Right hand ROM Read Only Memory RPM Revolutions Per Minute RVB Rear Vacuum Break RWAL Rear Wheel Anti-Lock Brake RWD Rear Wheel Drive Recirc. Recirculate or Recirculation Reg. Regulator Rly. Relay
"S" ABBREVIATION TABLE
"S" ABBREVIATION TABLE
ABBREVIATION DEFINITION SAW Spark Angle Word _ SBC Single Bed Converter _ SBEC Single Board Engine Controller _ SC Super Charged _ SCC Spark Control Computer _ SCS Air Suction Control Solenoid _ SDM Supplemental Restraint System Diagnostic Module _ SDU SRS Diagnostic Unit _ SEN Sensor _ SES Service Engine Soon _ SFI Sequential (Port) Fuel Injection _ SIG RTN Signal Return circuit _ SIL Shift Indicator Light _ SIR Supplemental Inflatable Restraint _ SMEC Single Module Engine Controller _ SOHC Single Overhead Cam _ SOL or SoL Solenoid _ SPFI Sequential Port Fuel Injection _ SPK Spark Control _ SPOUT Spark Output Signal _ SRS Supplemental Restraint System (Air Bag) _ SS 3/4-4/3 Shift Solenoid circuit _ SSI Solid State Ignition _ STAR Self-Test Automatic Readout _ STI Self Test Input circuit _ STO Self-Test Output _ SUB-O2 Sub Oxygen Sensor _ Sen. Or Sens. Sensor _ Sol. Solenoid _ Sprchg. Supercharger _ Strg. Steering _ Susp. Suspension _ Sw. Switch _ Sys. System _
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"E" Body ................................. Harrison HD6/HT6 6-Cyl.
"F" Body
3.8L Engine ................................. Harrison V5 5-Cyl.
5.7L Engine ................................. Harrison V7 7-Cyl.
"G" Body
Aurora ................................. Harrison HD6/HT6 6-Cyl.
Riviera ..................................... Harrison V5 5-Cyl.
"H" Body ...................................... Harrison V5 5-Cyl.
"J" Body ...................................... Harrison V5 5-Cyl.
"K" Body ................................. Harrison HD6/HT6 6-Cyl.
"M" Body ..................................... Nippondenso 10-Cyl.
"N" Body ...................................... Harrison V5 5-Cyl.
"S" Body ...................................... Harrison V5 5-Cyl.
"V" Body ...................................... Harrison V5 5-Cyl.
"W" Body ...................................... Harrison V5 5-Cyl.
"Y" Body ...................................... Harrison V7 7-Cyl.
"Z" Body ....................................... Zexel Rotary Vane
(1) - Body codes are determined by fourth character of VIN code.
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COMPRESSOR APPLICATIONS (LIGHT TRUCKS & VANS) \
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Application Compressor
Chrysler Corp.
Dakota & Ram Pickup ........................ Sanden SD-7H15 7-Cyl.
Durango .................................... Sanden SD-7H15 7-Cyl.
Caravan, Town & Country, & Voyager .... Nippondenso 10PA17 10-Cyl.
Ram Van/Wagon ............................... Sanden TR-105 Scroll
Ford Motor Co.
"E" Series Van ................................ Ford FS-10 10-Cyl.
Expedition & Navigator ........................ Ford FS-10 10-Cyl.
Explorer & Mountaineer ........................ Ford FS-10 10-Cyl.
"F" Series Pickup
Except Super Duty ........................... Ford FS-10 10-Cyl.
Super Duty ............................... Sanden SD-7H15 7 Cyl.
Ranger ........................................ Ford FS-10 10-Cyl.
Villager ........................................... FS-10 10-Cyl.
Windstar ...................................... Ford FS-10 10-Cyl.
General Motors ( 1)
"C" & "K" Series ......................... Harrison HD6/HT6 6-Cyl.
"G" Series .................................... Harrison V5 5-Cyl.
"J" Series ................................... Nippondenso 10-Cyl.
"L" & "M" Series ......................... Harrison HD6/HT6 6-Cyl.
"P" Series ............................... Harrison HD6/HT6 6-Cyl.
"S" & "T" Series
2.2L ........................................ Harrison V7 7-Cyl.
4.3L ................................... Harrison HD6/HT6 6-Cyl.
"U" Series .................................... Harrison V5 5-Cyl.
Jeep
Cherokee ................................... Sanden SD-7H15 7-Cyl.
Grand Cherokee ........................ Nippondenso 10PA17 10-Cyl.
Wrangler ................................... Sanden SD-7H15 7-Cyl.
( 1) - Series codes are determined by fifth character of VIN code.
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CAPACITIES
NOTE: Always refer to underhood A/C specification label in engine
compartment or A/C compressor label while servicing A/C
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system. If A/C specification label and specifications in this
article differ, use underhood label specifications.
REFRIGERANT OIL & R-134a REFRIGERANT CAPACITY (CARS)
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Application ( 1) Oil Oz. Refrigerant Oz.
Chrysler Corp.
Avenger & Sebring Coupe
2.0L (DOHC) ...................... 2.7-4.1 ......... 24.7-26.1\
2.5L (SOHC) ...................... 5.7-6.4 ......... 24.7-26.1\
Breeze, Cirrus & Stratus ............. 5.0 ................ 20.0
Concorde, Intrepid, LHS & 300M ....... 5.0 ................ 28.0
Neon ................................. 6.8 ................ 28.0
Sebring Convertible .................. 5.0 ................ 20.0
Ford Motor Co.
Continental .......................... 7.0 ................ 34.0
Contour, Cougar & Mystique ........... ( 1) ................. ( 1)
Crown Victoria & Grand Marquis ....... 7.0 ................ 38.0
Escort, Coupe & Tracer ............... 7.0 ................ 28.0
Mustang .............................. 7.0 ................ 34.0
Sable & Taurus ....................... 7.0 ................ 34.0
Town Car ............................. 7.0 ................ 38.0
General Motors
"C" Body ............................. 9.0 ................ 32.0
"E" & "K" Bodies ................ ( 1) 8.0-9.0 ............. 32.0
"F" Body ............................. 9.0 ................ 24.0
"G" Body
With HD6/HT6 Compressor ............ 8.0 ................ 32.0
With V5 Compressor ................. 9.0 ................ 32.0
"H" Body ............................. 9.0 ................ 32.0
"J" Body ............................. 9.0 ................ 24.0
"M" Body ............................. 3.4 ........... 19.0-21.0
"N" Body ............................. 9.0 ................. ( 2)
"S" Body ......................... ( 3) 4.1 ........... 22.9-26.5
"V" Body ............................. 9.0 ................ 33.5
"W" Body ............................. 9.0 ................ 30.0
"Y" Body ............................. 9.0 ................ 24.0
"Z" Body ............................. 5.0 ................ 24.0
( 1) - Total system capacity, unless otherwise noted. Refer to
underhood A/C specification label in engine compartment for
specified oil type.
( 2) - Refrigerant capacity for Alero and Grand Am is 36.0 ounces.
Refrigerant capacity for Cutlass and Malibu is 28.0 ounces.
( 3) - Compressor oil capacity.
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REFRIGERANT OIL & R-134a REFRIGERANT CAPACITY (LIGHT TRUCKS & VANS) \
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Application ( 1) Oil Oz. Refrigerant Oz.
Chrysler Corp.
Caravan, Town & Country, & Voyager
Without Rear Unit ................... 9.0 ............... 34.0
With Rear Unit ..................... 13.4 ............... 44.0
Dakota ................................ 8.1 ............... 28.0
Durango
Without Rear Unit ................... 5.5 ............... 28.0
With Rear Unit ...................... 8.0 ............... 30.0
Ram Pickup ............................ 8.1 ............... 30.0
Ram Van/Wagon
Without Rear Unit ................... 8.0 ............... 34.0
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With Rear Unit ..................... 10.0 ............... 46.0
Ford Motor Co.
"E" Series
With Rear Unit ..................... 13.0 ............... 64.0
Without Rear Unit ................... 9.0 ............... 44.0
Expedition & Navigator ................ (2) ................ ( 2)
Explorer & Mountaineer ................ 7.0 ............... 30.0
F150/F250 Pickup ...................... 9.0 ............... 32.0
F250HD/F350 Pickup .................... 9.0 ............... 32.0
Ranger ................................ 7.0 ............... 30.0
Villager
With Rear Unit ..................... 11.0 ............... 56.0
Without Rear Unit ................... 7.0 ............... 32.0
Windstar
With Rear Unit ..................... 13.0 ............... 56.0
Without Rear Unit ................... 9.0 ............... 44.0
General Motors
"C" & "K" Series
Pickup & Sierra ..................... 8.0 ............... 32.0
Crew Cab & Utility .................. 8.0 ............... 36.0
Suburban, Tahoe & Yukon
With Rear Unit ..................... 11.0 ............... 64.0
Without Rear Unit ................... 8.0 ............... 36.0
"G" Series
With Rear Unit ..................... 11.0 ............... 78.0
Without Rear Unit ................... 8.0 ............... 48.0
"J" Series ............................ 3.4 ............... 21.0
"L" & "M" Series
With Rear Unit ..................... 11.0 ............... 48.0
Without Rear Unit ................... 8.0 ............... 32.0
"P" Series ............................ 8.0 ................ ( 2)
"S" & "T" Series
2.2L ................................ 9.0 .......... 30.0-32.0
4.3L ................................ 8.0 .......... 30.0-32.0
"U" Series
With Rear Unit ..................... 11.0 ............... 46.0
Without Rear Unit ................... 8.0 ............... 32.0
Jeep
Cherokee .............................. 8.1 ............... 20.0
Grand Cherokee ........................ 5.8 ............... 24.0
Wrangler .............................. 8.1 ............... 20.0
( 1) - Total system capacity, unless otherwise noted. Refer to
underhood A/C specification label in engine compartment for
specified oil type.
( 2) - Refrigerant oil and/or refrigerant capacity not available from
manufacturer. Refer to underhood A/C specification label in
engine compartment.
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REFRIGERANT OILS
* PLEASE READ THIS FIRST *
NOTE: Use ONLY the specified oil for the A/C system or compressor.
Always check the underhood A/C specification label or A/C
compressor label before adding refrigerant oil to A/C
compressor/system.
NOTE: For compressor applications, see COMPRESSOR APPLICATIONS &
BODY DESIGNATIONS. DO NOT exceed A/C system refrigerant oil
capacity when servicing system. See CAPACITIES.
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Contour, Cougar, Escort, Mustang, Mystique, Tracer and Windstar,
drill two 1/2" holes in bottom of old accumulator, and drain. On
all models, add the same amount of oil drained plus 2 ounces of
refrigerant oil to new accumulator.
(2) - Add refrigerant oil following replacement of other system
components such as hoses, fixed orifice tube, A/C clutch cycling
switch, A/C compressor pressure relief valve, system pressure
cut-off switch, or service valve, compressor shaft seal, "O"
ring or hose leaks.
( 3) - If all lines have been replaced.
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HARRISON HD6/HT6, HD6/HR-6HE 6-CYL., V5 5-CYL. & V7 7-CYL.
NOTE: Replacement compressor may be shipped with 8-9 ounces of
refrigerant oil. Drain shipping refrigerant oil into a clean
container and retain for use.
1) If possible, operate system for several minutes to
stabilize system. Turn engine off. Discharge A/C system, using
approved refrigerant recovery/recycling equipment. Remove A/C
compressor. Drain and measure refrigerant oil from old compressor
through suction and discharge ports, and drain plug.
2) If no compressor oil leaks exist, and more than one ounce
is drained, add amount drained from old compressor. If less than one
ounce is drained from old compressor, add 2 ounces of refrigerant oil.
3) When replacing other A/C components, add specified amount
of refrigerant oil to component. See HD6/HT6, HD6/HR-6HE, V5 & V7
COMPONENT REFRIGERANT OIL CAPACITIES table. Install compressor drain
plug and compressor. Evacuate and charge system. Perform leak test.
Ensure A/C system is operating properly.
NOTE: Approximately 3 ounces of refrigerant oil, suspended in
refrigerant, will be lost due to a large, abrupt leak. When
replacing a faulty A/C component, add amount of oil specified
for component plus 3 ounces to compensate for oil loss. If
oil cannot easily be added to component, add it to
accumulator.
HD6/HT6, HD6/HR-6HE V5 & V7 COMPONENT REFRIGERANT OIL CAPACITIES
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Component Ounces
Cars
Accumulator/Receiver-Drier
Except "F", "N", "V" & "W" Bodies .......................... 3.5
"F", "N", "V" & "W" Bodies ................................. ( 1)
Compressor
"C" Body ................................................... ( 2)
"E", "K", "V" & "Y" Bodies ................................. 2.0
"F", "G", "H", "J", "P", "N" & "W" Bodies .................. ( 3)
Condenser .................................................... 1.0
Evaporator ................................................... 3.0
Trucks & Vans
Accumulator/Receiver-Drier
Except "U" Series .......................................... 3.5
"U" Series ................................................. ( 4)
Compressor
Except "U" Series .......................................... ( 3)
"U" Series ................................................. ( 2)
Condenser
Except "U" Series .......................................... 1.0
"U" Series ................................................. ( 4)
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A/C C O M PR ESSO R S ER VIC IN G
1999 D odge P ic ku p R 1500
1999 GENERAL SERVICING
A/C Compressor Servicing
All Models
* PLEASE READ THIS FIRST *
NOTE: Always refer to underhood A/C specification label in engine
compartment or A/C compressor label while servicing A/C
system. If A/C specification label and A/C COMPRESSOR
SERVICING article specifications differ, use underhood label
specifications.
BODY DESIGNATIONS
BODY DESIGNATIONS (CHRYSLER CORP. CARS) \
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Model ( 1) Body Designation
Avenger & Sebring Coupe ................................ "FJ22" Body
Breeze, Cirrus & Stratus ................................. "JA" Body
Concorde, Intrepid, LHS & 300M ........................... "LH" Body
Neon ..................................................... "PL" Body
Sebring Convertible ...................................... "JX" Body
( 1) - Body codes are determined by fifth character of VIN code.
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BODY DESIGNATIONS (CHRYSLER CORP. LIGHT TRUCKS & VANS) \
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Model Body Designation
Caravan, Town & Country, & Voyager ..................... "NS" Series
Dakota ................................................. "AN" Series
Durango ................................................ "DN" Series
Ram Pickup .......................................... "BR/BE" Series
Ram Van/Wagon .......................................... "AB" Series
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BODY DESIGNATIONS (FORD MOTOR CO. LIGHT TRUCKS & VANS) \
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Model Body Designation
Explorer & Mountaineer .................................. "U" Series
Pickup .................................................. "F" Series
Ranger .................................................. "R" Series
Van ..................................................... "E" Series
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BODY DESIGNATIONS (GENERAL MOTORS CARS) \
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Model ( 1) Body Designation
Alero, Cutlass, Grand Am & Malibu ......................... "N" Body
Aurora & Riviera .......................................... "G" Body
Bonneville, Eighty Eight, LeSabre & LSS ................... "H" Body
Camaro & Firebird ......................................... "F" Body
Catera .................................................... "V" Body
Cavalier & Sunfire ........................................ "J" Body
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General Motors (1)
"C" Body ...................................... Harrison V5 5-Cyl.
"E" Body ................................. Harrison HD6/HT6 6-Cyl.
"F" Body
3.8L Engine ................................. Harrison V5 5-Cyl.
5.7L Engine ................................. Harrison V7 7-Cyl.
"G" Body
Aurora ................................. Harrison HD6/HT6 6-Cyl.
Riviera ..................................... Harrison V5 5-Cyl.
"H" Body ...................................... Harrison V5 5-Cyl.
"J" Body ...................................... Harrison V5 5-Cyl.
"K" Body ................................. Harrison HD6/HT6 6-Cyl.
"M" Body ..................................... Nippondenso 10-Cyl.
"N" Body ...................................... Harrison V5 5-Cyl.
"S" Body ...................................... Harrison V5 5-Cyl.
"V" Body ...................................... Harrison V5 5-Cyl.
"W" Body ...................................... Harrison V5 5-Cyl.
"Y" Body ...................................... Harrison V7 7-Cyl.
"Z" Body ....................................... Zexel Rotary Vane
( 1) - Body codes are determined by fourth character of VIN code.
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COMPRESSOR APPLICATIONS (LIGHT TRUCKS & VANS) \
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Application Compressor
Chrysler Corp.
Dakota & Ram Pickup ........................ Sanden SD-7H15 7-Cyl.
Durango .................................... Sanden SD-7H15 7-Cyl.
Caravan, Town & Country, & Voyager .... Nippondenso 10PA17 10-Cyl.
Ram Van/Wagon ............................... Sanden TR-105 Scroll
Ford Motor Co.
"E" Series Van ................................ Ford FS-10 10-Cyl.
Expedition & Navigator ........................ Ford FS-10 10-Cyl.
Explorer & Mountaineer ........................ Ford FS-10 10-Cyl.
"F" Series Pickup
Except Super Duty ........................... Ford FS-10 10-Cyl.
Super Duty ............................... Sanden SD-7H15 7 Cyl.
Ranger ........................................ Ford FS-10 10-Cyl.
Villager ........................................... FS-10 10-Cyl.
Windstar ...................................... Ford FS-10 10-Cyl.
General Motors ( 1)
"C" & "K" Series ......................... Harrison HD6/HT6 6-Cyl.
"G" Series .................................... Harrison V5 5-Cyl.
"J" Series ................................... Nippondenso 10-Cyl.
"L" & "M" Series ......................... Harrison HD6/HT6 6-Cyl.
"P" Series ............................... Harrison HD6/HT6 6-Cyl.
"S" & "T" Series
2.2L ........................................ Harrison V7 7-Cyl.
4.3L ................................... Harrison HD6/HT6 6-Cyl.
"U" Series .................................... Harrison V5 5-Cyl.
Jeep
Cherokee ................................... Sanden SD-7H15 7-Cyl.
Grand Cherokee ........................ Nippondenso 10PA17 10-Cyl.
Wrangler ................................... Sanden SD-7H15 7-Cyl.
( 1) - Series codes are determined by fifth character of VIN code.
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FORD FS-10 10-CYLINDER