wipers DODGE RAM 1999 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: RAM, Model: DODGE RAM 1999Pages: 1691, PDF Size: 40.34 MB
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* ONE GAUGE NOT OPERATING PROPERLY
OVERHEAD CONSOLE CONCERNS
* AVERAGE MPH/FUEL ECON INOPERATIVE OR WRONG (CMTC FAILS TO
RESPOND TO INSTRUMENT CLUSTER DIMMING, DISTANCE TO EMPTY
INOPERATIVE OR WRONG, ELAPSED TIME INOPERATIVE/WRONG, SWITCH
ON CMTC INOPERATIVE, TRIP ODOMETER INOPERATIVE/WRONG)
* CMTC DISPLAY SHOWS FAILED
* CMTC SEGMENTS FAIL TO LIGHT UP
* INCORRECT READING BEYOND +/- 5
* REPAIRING "OC" IN CMTC DISPLAY
* REPAIRING "SC" IN CMTC DISPLAY
POWER DOOR LOCK SYSTEM
* DOOR LOCK SWITCH FAILURE (PDL)
* DOOR UNLOCK SWITCH FAILURE (PDL)
* AUTOMATIC (ROLLING) DOOR LOCKS INOPERATIVE
* DOORS LOCK WITH KEY IN IGNITION & LEFT DOOR OPEN
* ONE OR ALL DOORS FAILING TO LOCK FROM ONE SWITCH (ONE OR ALL
DOORS FAILING TO UNLOCK FROM ONE SWITCH)
* REMOTE KEYLESS ENTRY PROBLEM
VEHICLE THEFT/SECURITY SYSTEM
* DOOR DISARM SWITCH FAILURE
* DOOR LOCK SWITCH FAILURE
* DOOR UNLOCK SWITCH FAILURE
* EEPROM CHECKSUM FAILURE
* INTERNAL ROM TEST FAILURE
* IDENTIFYING VTSS PROBLEMS
WINDSHIELD WIPER SYSTEM
* WIPER PARK SWITCH FAILURE
* INTERMITTENT WIPERS INOPERATIVE
* NO WIPER ACTUATION AFTER WASH BUTTON PUSHED
* WIPER SPEED SENSITIVE FEATURE INOPERATIVE
CHIME SYSTEM
CHIME INOPERATIVE WITH EXTREME COOLANT TEMPERATURE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting any module connector.
1) Using scan tool, actuate chime. If chime sounds, go to
next step. If chime does not sound, replace Central Timer Module
(CTM). CTM is located under left side of instrument panel.
2) Using scan tool, read Powertrain Control Module (PCM)
DTCs. If no engine coolant temperature related codes exist, go to next
step. If engine coolant temperature related codes exist, see
appropriate SELF-DIAGNOSTICS article in ENGINE PERFORMANCE section.
3) Due to difficult access of coolant temperature sensor, Oil
Pressure Switch (OPS) will be used to verify CCD bus message from PCM.\
Disconnect OPS connector. OPS is located near bottom of distributor.
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disarm switch state CLOSED, replace CTM.
23) Turn ignition switch to START position. If horn does not
sound, go to next step. If horn sounds, go to step 24).
24) Locate Central Timer Module (CTM). CTM is located behind\
right kick panel. Disconnect CTM 14-pin connector C1. Using an
external voltmeter, measure voltage between ground and CTM 14-pin
connector C1 terminal No. 8 (Dark Blue/White wire). If voltage is more\
than 10 volts, replace CTM. If voltage is 10 volts or less, repair
open Dark Blue/White wire between CTM and RUN-ACC fuse in junction
block.
WINDSHIELD WIPER SYSTEM
WIPER PARK SWITCH FAILURE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting or connecting any module connector.
NOTE: It takes 8 seconds for wiper park switch failure DTC to set.
1) Using scan tool, clear DTCs. See appropriate SELF-
DIAGNOSTICS article. Operate wipers in low speed, then intermittent
mode. Reread DTCs. If WIPER PARK SWITCH FAILURE is displayed, go to
next step. If WIPER PARK SWITCH FAILURE is not displayed, system is
currently functioning properly.
2) Gain access to wiper motor connector. Using an external
voltmeter, measure voltage between ground and wiper motor terminal No.
2 (Dark Green wire). If voltage is more than 9 volts, go to next step.\
If voltage is 9 volts or less, replace wiper motor.
3) Locate Central Timer Module (CTM). CTM is located under
left side of instrument panel. Using an external voltmeter, measure
voltage between ground and backprobe of CTM 14-pin Green connector C1
terminal No. 11 (Dark Green wire). If voltage is 9 volts or less,
replace CTM. If voltage is more than 9 volts, repair short to voltage
in Dark Green wire between CTM and wiper relay or wiper motor.
INTERMITTENT WIPERS INOPERATIVE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting or connecting any module connector.
1) Using scan tool select CENTRAL TIMER MODULE. If scan tool
displays NO RESPONSE, go to appropriate VEHICLE COMMUNICATIONS
article. If scan tool displays any CCD bus failure message, go to
SYMPTOM IDENTIFICATION. If scan tool does not display NO RESPONSE or
any CCD bus failure message, go to next step.
2) If problem is wipers parking in wrong position, go to next
step. If problem is not wipers parking in wrong position, go to step
5).
3) Gain access to wiper motor connector. Turn wipers on to
low speed. Using an external voltmeter, measure voltage between ground
and wiper motor switch terminal No. 2 (Dark Green wire). If voltage
does not cycle between zero and 12 volts, replace wiper motor. If
voltage cycles between zero and 12 volts, go to next step.
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4) Locate Central Timer Module (CTM). CTM is located under
left side of instrument panel. Using an external voltmeter, measure
voltage between ground and backprobe of CTM 14-pin Green connector C1
terminal No. 11 (Dark Green wire). Wipers should be operating at low
speed. If voltage does not cycle between zero and 12 volts, repair
open Dark Green wire between CTM and wiper relay or wiper motor. If
voltage cycles between zero and 10 volts, replace CTM.
5) Using scan tool, monitor intermittent wiper voltage level.
Rotate wiper switch from low intermittent to high intermittent level.
If voltage changes from approximately 2.5 to 12 volts, replace CTM. If
voltage does not change from approximately 2.5 to 12 volts, go to next
step.
6) Disconnect 24-pin multifunction switch connector. Using an
external ohmmeter, measure resistance of White/Dark Blue wire between
multifunction switch connector terminal No. 1 and CTM 14-pin Green
connector C1 terminal No. 12. if resistance is less than 5 ohms,
replace multifunction switch. If resistance is 5 ohms or more, repair
open White/Dark Blue wire between multifunction switch and CTM.
NO WIPER ACTUATION AFTER WASH BUTTON PUSHED
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting or connecting any module connector.
1) Using scan tool select Central Timer Module (CTM). If sca\
n
tool displays NO RESPONSE, go to appropriate VEHICLE COMMUNICATIONS
article. If scan tool displays any CCD bus failure message, go to
SYMPTOM IDENTIFICATION. If scan tool does not display NO RESPONSE or
any CCD bus failure message, go to next step.
2) Turn ignition on. If washer system works, go to next step.
If washer system does not work, see appropriate WIPER/WASHER SYSTEMS
article.
3) Using scan tool, actuate washer. If washer pump sense
displays ON, replace CTM. If washer pump sense does not display ON,
repair open Brown wire between CTM 14-pin connector C1 terminal No. 10
and multifunction switch.
WIPER SPEED SENSITIVE FEATURE INOPERATIVE
NOTE: For connector terminal identification and wiring diagrams,
see BODY CONTROL COMPUTER - INTRODUCTION article. Perform
VERIFICATION TEST VER-1A after each repair.
CAUTION: Always turn ignition switch to OFF position prior to
disconnecting or connecting any module connector.
1) Using scan tool select Central timer module (CTM). If sca\
n
tool display is not blank or have a CCD bus failure message, go to
next step. If scan tool display is blank or has a CCD bus failure
message, see appropriate VEHICLE COMMUNICATIONS article.
2) Using scan tool, select Powertrain Control Module (PCM).
If scan tool display is not blank or have a CCD bus failure message,
go to next step. If scan tool display is blank or has a CCD bus
failure message, see appropriate VEHICLE COMMUNICATIONS article.
3) Raise and support vehicle. Turn wipers on to lowest
intermittent position. Time interval between wipes. Spin rear wheels
to more than 15 MPH. If interval between wipes decreased to
approximately 18 seconds, system is currently functioning properly. If
interval between wipes did not decrease to approximately 18 seconds,
Page 898 of 1691

F1 - Not Used
F2 - 30 Amp (Lt. Green)
Blower Motor
CB1 - 30 Amp (Circuit Breaker)
Power Windows
CB2 - 30 Amp (Circuit Breaker)
Power Seats
1 - 20 Amp (Yellow)
Power Outlet
2 - Not Used
3 - Not Used
4 - Not Used
5 - 20 Amp (Yellow)
Cigar Lighter
6 - 20 Amp (Yellow)
Turn Signal Flasher
7 - 15 Amp (Lt. Blue)
Radio
8 - 20 Amp (Yellow)
Windshield Wipers
9 - 10 Amp (Red)
Fuel Pump Relay, A/C Compressor Clutch Relay
Automatic Shutdown Relay, Transmission Overdrive
Solenoid, EGR Solenoid, Powertrain Control Module (PCM)
Ignition Module
High Pressure Fuel Shut-Off Solenoid Relay (CNG Models Only)
EGR Solenoid (CNG Models Only)
10 - Not Used
Vehicle Speed Control
11 - 10 Amp (Red)
Buzzer, Overhead Console
12 - 15 Amp (Lt. Blue)
Airbag Diagnostic Module, Cluster, Message Center,
13 - 5 Amp (Tan)
Illumination
14 - 20 Amp (Yellow)
RWAL and ABS Module
15 - 15 Amp (Lt. Blue)
Automatic Day/Night Mirror, Back-up Lights,
Daytime Running Lamps
16 - 15 Amp (Lt. Blue)
Airbag Diagnostic Module
17 - 15 Amp (Lt. Blue)
Ignition Off Draw, Radio and Clock Memory
18 - 15 Amp (Lt. Blue)
Parking Lamps
19 - 20 Amp (Yellow)
Power Door Locks
20 - 15 Amp (Lt. Blue)
Stop Lamps
POWER DISTRIBUTION CENTER
Page 1613 of 1691

Switch Position Between Terminals
Off .......................................................... 6 & 7
Delay (1) ............................... 8 & 9; 2 & 4; 1 & 2; 1 & 4
Low .......................................................... 4 & 6
High ......................................................... 4 & 5
Wash ......................................................... 3 & 4
( 1) - At maximum delay position, resistance should be 270-330 k/ohms
between all terminal pairs listed. At minimum delay position,
resistance should be zero when ohmmeter is set on high ohm scale
between all terminal pairs listed.
\
\
\
\
\
\
\
Fig. 2: Identifying Wiper/Washer Switch Terminals
Courtesy of Chrysler Corp.
SYSTEM TESTS
WARNING: All vehicles are equipped with air bag restraint systems. See
appropriate AIR BAG RESTRAINT SYSTEMS article before
servicing steering wheel or column. Use extreme caution to
avoid personal injury and vehicle damage.
NOTE: If problem occurs in electronic components, wiring, wiper
switch or wiper motor, a Diagnostic Trouble Code (DTC) will
be stored in BCM. For testing procedures, see appropriate
BODY CONTROL COMPUTER TESTS article.
WASHER
NOTE: Following testing applies when pump does not operate. If pump
operates, see TROUBLE SHOOTING.
1) Turn ignition on. Turn wiper switch on. If wipers operate,
go to next step. If wipers do not operate, diagnose wiper problem
first. See WIPER.
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2) Turn wiper switch off. Depress washer switch. Washer pump
and wipers should operate while switch is depressed. Wipers should
operate about 3 sweeps after switch is released. If wipers are okay
but washer is not, go to next step. If washer is okay but wipers are
not, go to step 5).
3) Turn ignition off. Disconnect negative battery cable.
Disconnect washer pump harness connector. Check resistance between
washer pump harness connector Black wire terminal and ground. If
resistance is more than zero ohms, repair open in Black wire. If
resistance is zero ohms, go to next step.
4) Connect negative battery cable. Turn ignition on. While
depressing washer switch, check voltage at washer pump harness
connector Brown wire terminal. If battery voltage exists, replace
pump. If battery voltage does not exist, repair open in Brown wire.
5) Turn ignition off. Disconnect negative battery cable.
Access CTM and disconnect CTM harness connector. Connect negative
battery cable. Turn ignition on. With washer switch depressed, check
voltage at CTM 14-pin harness connector terminal No. 10 (Brown wire).
See Fig. 3 . If battery voltage exists, check intermittent relay. See
INTERMITTENT WIPER RELAY under COMPONENT TESTS. If battery voltage
does not exist, repair open in Brown wire.
Fig. 3: Identifying Central Timer Module 14-Pin Harness Connector
Terminals
Courtesy of Chrysler Corp.
WIPER