driver seat adjustment DODGE RAM 2001 Service Repair Manual

(18) Remove the rear bearing cup from housing
(Fig. 49) with Remover C-4307 and Handle C±4171.
(19) Remove the collapsible preload spacer (Fig.
50).(20) Remove rear bearing from the pinion (Fig. 51)
with Puller/Press C-293-PA and Adapters C-293-47.
(21) Remove depth shims from the pinion shaft
and record shim thickness.
INSTALLATION
NOTE: The ring gear and pinion are serviced in a
matched set. Do not replace the pinion without
replacing the ring gear. If ring and pinion gears or
bearings are replaced, Refer to Adjustments for Pin-
ion Gear Depth Setting.
(1) Apply Mopar Door Ease or stick lubricant to
outside surface of bearing cup.
(2) Install rear pinion bearing cup (Fig. 52) with
Installer C-4308 and Driver Handle C-4171 and ver-
ify cup is seated.
(3) Apply Mopar Door Ease or stick lubricant to
outside surface of bearing cup.
(4) Install front pinion bearing cup (Fig. 53) with
Installer D-130 and Handle C-4171 and verify cup is
seated.
(5) Install front pinion bearing.
(6) Apply a light coating of gear lubricant on the
lip of pinion seal. Install seal with Installer
C-4076±B and Handle C-4735-1 (Fig. 54).
(7) Place the proper thickness depth shim on the
pinion shaft.
Fig. 49 Rear Pinion Bearing Cup
1 - DRIVER
2 - HANDLE
Fig. 50 Collapsible Spacer
1 - COLLAPSIBLE SPACER
2 - SHOULDER
3 - PINION GEAR
4 - DEPTH SHIM
5 - REAR BEARING
Fig. 51 Rear Pinion Bearing
1 - PULLER
2 - VISE
3 - ADAPTERS
4 - PINION SHAFT
BR/BEREAR AXLE - 9 1/4 3 - 105
PINION GEAR/RING GEAR/TONE RING (Continued)

NOTE: A new grommet should be used when ever
the rod is disconnected from the lever.
(3) Remove the shipping lock pin if necessary.
(4) Install the column through the floor pan.
(5) Position the column bracket breakaway cap-
sules on the mounting studs. Install, butloose
assemblethe two upper bracket nuts.
(6) With the front wheels in the straight-ahead
position. Align steering column shaft to the coupler.
Install anewpinch bolt and tighten to 49 N´m (36
ft. lbs.).
(7) Clip the wiring harness on the steering column.
Connect the multi- function switch wiring and
tighten with 7mm socket.
(8) Install the upper fixed shroud.
(9) Be sure both breakaway capsules are fully
seated in the slots in the column support bracket.
Pull the column rearward then tighten upper bracket
nuts to 12 N´m (105 in. lbs.).
(10) Tighten the toe plate to floor pan attaching
nuts to 22.5 N´m (200 in. lbs.).
(11) Install the wiring connections to the column.
Install the lower fixed shroud.(12) Column shift vehicles, install the PRNDL
driver cable. Place shifter in Park position. If indica-
tor needs adjusting, turn thumb screw on cable
retainer to adjust cable.
(13) Install the lock housing shrouds. Install the
tilt lever (if equipped).
(14) Install the knee blocker and steering column
opening cover, (Refer to 23 - BODY/INSTRUMENT
PANEL/STEERING COLUMN OPENING COVER -
INSTALLATION).
(15) Install steering wheel and tighten nut to 61
N´m (45 ft. lbs.), (Refer to 19 - STEERING/COL-
UMN/STEERING WHEEL - INSTALLATION).
(16) Install the airbag, (Refer to 8 - ELECTRICAL/
RESTRAINTS/DRIVER AIRBAG - INSTALLATION).
(17) Column shift vehicles, connect the shift link
rod to the transmission shift lever. Use multi-purpose
lubricant, or an equivalent product, to aid the instal-
lation.
(18) Install the battery ground (negative) cable.
(19) Verify operation of the automatic transmission
shift linkage and adjust as necessary, (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC -
44RE/GEAR SHIFT CABLE - ADJUSTMENTS).
SPECIFICATIONS
TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Steering Wheel
Nut61 45 Ð
Steering Coupler
Bolt49 36 Ð
Steering Column
Upper Bracket12 Ð 105
Steering Column
Toe Plate23 Ð 200
KEY-IN IGNITION SWITCH
DESCRIPTION
The key-in ignition switch is integral to the igni-
tion switch, which is mounted on the right side of the
steering column. It closes a path to ground for the
Central Timer Module (CTM) when the ignition key
is inserted in the ignition lock cylinder and thedriver door ajar switch is closed (driver door is open).
The key-in ignition switch opens the ground path
when the key is removed from the ignition lock cyl-
inder. The ground path is also opened when the
driver door ajar switch is open (driver door is closed).
The key-in ignition switch cannot be repaired and,
if faulty or damaged, the entire ignition switch must
be replaced,(Refer to 19 - STEERING/COLUMN/IG-
NITION SWITCH - REMOVAL).
BR/BECOLUMN 19 - 9
COLUMN (Continued)

INSTALLATION
(1) Install pitman shaft bearing into housing with
a bearing driver and handle.
(2) Coat the oil seal and washer withspecial
greasesupplied with the new seal.
(3) Install the oil seal with a driver and handle.
(4) Install backup washer.
(5) Install the retainer ring with snap ring pliers.
(6) Coat the dust seal withspecial greasesup-
plied with the new seal.
(7) Install dust seal with a driver and handle.
(8) Install pitman shaft to side cover by screwing
shaft in until it fully seats to side cover.
(9) Install preload adjuster nut.Do not tighten
nut until after Over-Center Rotation Torque
adjustment has been made.
(10) Install gasket to side cover and bend tabs
around edges of side cover (Fig. 11).
(11) Install pitman shaft assembly and side cover
to housing.
(12) Install side cover bolts and tighten to 60 N´m
(44 ft. lbs.).
(13) Perform over-center rotation torque adjust-
ment, (Refer to 19 - STEERING/GEAR - ADJUST-
MENTS).
PITMAN SHAFT SEAL
REMOVAL
(1) Clean exposed end of pitman shaft and housing
with a wire brush.
(2) Remove preload adjuster nut (Fig. 19).
(3) Rotate the stub shaft with a 12 point socket
from stop to stop and count the number of turns.
(4) Center the stub shaft by rotating it from the
stop 1/2 of the total amount of turns.
(5) Remove side cover bolts and remove side cover,
gasket and pitman shaft as an assembly (Fig. 19).
NOTE: The pitman shaft will not clear the housing if
it is not centered.
(6) Remove pitman shaft from the side cover.
(7) Remove dust seal from the housing with a seal
pick (Fig. 20).
CAUTION: Use care not to score the housing bore
when prying out seals and washer.
(8) Remove retaining ring with snap ring pliers.
(9) Remove washer from the housing.
(10) Remove oil seal from the housing with a seal
pick.
(11) Remove pitman shaft bearing from housing
with a bearing driver and handle (Fig. 21).
Fig. 19 Side Cover and Pitman Shaft
1 - SIDE COVER BOLTS
2 - PRELOAD ADJUSTER NUT
3 - SIDE COVER
4 - GASKET SEAL
5 - PITMAN SHAFT GEAR
6 - HOUSING ASSEMBLY
Fig. 20 Pitman Shaft Seals & Bearing
1 - BEARING
2 - WASHER
3 - DUST SEAL
4 - RETAINER
5 - OIL SEAL
BR/BEGEAR 19 - 23
PITMAN SHAFT (Continued)

DOOR CYLINDER LOCK SWITCH -
OPERATION..........................8N-5
DOOR CYLINDER LOCK SWITCH -
REMOVAL...........................8N-6
DOOR FORE/AFT - ADJUSTMENT, FRONT . . 23-68
DOOR GLASS - INSTALLATION..........23-69
DOOR GLASS - REMOVAL.............23-69
DOOR GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT...............23-154
DOOR GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT...................23-153
DOOR INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT...............23-154
DOOR INNER BELT WEATHERSTRIP -
REMOVAL, FRONT...................23-154
DOOR IN/OUT - ADJUSTMENT, FRONT....23-69
DOOR LATCH - ADJUSTMENT, FRONT....23-72
DOOR LOCKS - INSPECTION, DOORS.....30-11
DOOR OPENING SEAL - INSTALLATION . . 23-153
DOOR OPENING SEAL - REMOVAL......23-153
DOOR OUTER BELT WEATHERSTRIP -
INSTALLATION, FRONT...............23-154
DOOR OUTER BELT WEATHERSTRIP -
REMOVAL, FRONT...................23-154
DOOR SEAL - INSTALLATION, B-PILLAR . 23-152
DOOR SEAL - REMOVAL, B-PILLAR.....23-152
DOOR SECOND WEATHERSTRIP -
INSTALLATION, FRONT...............23-155
DOOR SECOND WEATHERSTRIP -
REMOVAL, FRONT...................23-154
DOOR SILL TRIM - INSTALLATION......23-121
DOOR SILL TRIM - REMOVAL.........23-121
DOOR SPEAKER - INSTALLATION, FRONT . 8A-20
DOOR SPEAKER - INSTALLATION, REAR . . 8A-21
DOOR SPEAKER - REMOVAL, FRONT.....8A-20
DOOR SPEAKER - REMOVAL, REAR......8A-21
DOOR UP/DOWN - ADJUSTMENT, FRONT . 23-69
DOOR UPPER CORNER SEAL -
INSTALLATION, FRONT...............23-154
DOOR UPPER CORNER SEAL -
REMOVAL, FRONT...................23-154
DOORS AND DOOR LOCKS -
INSPECTION........................30-11
DOORS AND LOCKS - INSPECTION,
WINDOWS..........................30-14
DOUBLE INVERTED FLARING -
STANDARD PROCEDURE.................5-8
DRAIN AND REFILL - STANDARD
PROCEDURE, FLUID.....21-851,21-885,21-922
DRAIN MANIFOLD - DESCRIPTION, FUEL . . 14-86
DRAIN MANIFOLD - INSTALLATION,
FUEL..............................14-86
DRAIN MANIFOLD - OPERATION, FUEL . . . 14-86
DRAIN MANIFOLD - REMOVAL, FUEL.....14-86
DRAINBACK VALVE - DESCRIPTION,
TORQUE CONVERTER....21-262,21-432,21-605,
21-778
DRAINBACK VALVE - OPERATION,
TORQUE CONVERTER....21-262,21-432,21-605,
21-778
DRAINBACK VALVE - STANDARD
PROCEDURE, TORQUE
CONVERTER.....21-262,21-432,21-606,21-778
DRAINING AT FUEL FILTER - STANDARD
PROCEDURES, WATER................14-56
DRAINING COOLING SYSTEM
3.9L/5.2L/5.9L/8.0L ENGINES -
STANDARD PROCEDURE................7-15
DRAINING COOLING SYSTEM 5.9L
DIESEL ENGINE - STANDARD
PROCEDURE.........................7-15
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-15
DRIVE - DIAGNOSIS AND TESTING,
VISCOUS FAN....................7-56,7-58
DRIVE BELT - DIAGNOSIS AND TESTING,
ACCESSORY.................7-24,7-27,7-31
DRIVE BELTS - 3.9L/5.2L/5.9L -
INSTALLATION........................7-27
DRIVE BELTS - 3.9L/5.2L/5.9L -
REMOVAL...........................7-26
DRIVE BELTS - 5.9L DIESEL -
INSTALLATION
........................7-34
DRIVE BELTS - 5.9L DIESEL - REMOVAL
. . . 7-33
DRIVE BELTS - 8.0L - INSTALLATION
......7-30
DRIVE BELTS - 8.0L - REMOVAL
.........7-30
DRIVE INDICATOR - DIAGNOSIS AND
TESTING, FOUR-WHEEL
...............8J-29DRIVE VISCOUS CLUTCH - 3.9L/5.2L/
5.9L/8.0L - DESCRIPTION, FAN...........7-56
DRIVE VISCOUS CLUTCH - 3.9L/5.2L/
5.9L/8.0L - OPERATION, FAN............7-56
DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - DESCRIPTION, FAN............7-57
DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - OPERATION, FAN..............7-57
DRIVER AIRBAG - ASSEMBLY..........8O-17
DRIVER AIRBAG - DESCRIPTION........8O-14
DRIVER AIRBAG - DISASSEMBLY........8O-15
DRIVER AIRBAG - INSTALLATION.......8O-18
DRIVER AIRBAG - OPERATION..........8O-14
DRIVER AIRBAG - REMOVAL...........8O-14
DRIVER POWER SEAT SWITCH -
DESCRIPTION.......................8N-16
DRIVER POWER SEAT SWITCH -
DIAGNOSIS & TESTING...............8N-16
DRIVER POWER SEAT SWITCH -
INSTALLATION......................8N-17
DRIVER POWER SEAT SWITCH -
OPERATION.........................8N-16
DRIVER POWER SEAT SWITCH -
REMOVAL..........................8N-17
DRIVER SEAT HEATER SWITCH -
DESCRIPTION........................8G-7
DRIVER SEAT HEATER SWITCH -
INSTALLATION.......................8G-9
DRIVER SEAT HEATER SWITCH -
OPERATION..........................8G-7
DRIVER SEAT HEATER SWITCH -
REMOVAL.............................8G-9
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE............8W-01-7
DRUM - ADJUSTMENT, REAR BRAKE......5-34
DRUM - CLEANING....................5-33
DRUM - DESCRIPTION.................5-32
DRUM - DIAGNOSIS AND TESTING,
BRAKE..............................5-33
DRUM - INSPECTION..................5-33
DRUM - OPERATION...................5-32
DRUM BRAKES - INSTALLATION, REAR
PARK BRAKE CABLE 2500/3500
SERIES WITH........................5-39
DRUM BRAKES - REMOVAL, REAR PARK
BRAKE CABLES 2500/3500 SERIES
WITH...............................5-38
DRUM IN HAT PARK BRAKE SHOES -
2500/3500 - INSTALLATION, REAR........5-42
DRUM IN HAT PARK BRAKE SHOES -
2500/3500 - REMOVAL, REAR...........5-41
DRUM MACHINING - STANDARD
PROCEDURE, BRAKE...................5-33
DUAL REAR WHEEL INSTALLATION -
STARDARD PROCEDURE...............22-10
DUCT ADAPTER - INSTALLATION,
DEFROSTER AND DEMISTER
...........24-35
DUCT ADAPTER - REMOVAL,
DEFROSTER AND DEMISTER
...........24-35
DUCTS - INSTALLATION, DEFROSTER
AND DEMISTER
......................24-35
DUCTS - REMOVAL, DEFROSTER AND
DEMISTER
..........................24-34
DUCTS - REMOVAL, INSTRUMENT
PANEL
.............................24-37
DUCTS - REMOVAL, INSTRUMENT
PANEL DEMISTER
....................24-37
DUTY ENGINE (1500 AND 2500 MODELS
EXCEPT 8.0L) MAINTENANCE
SCHEDULES, MAINTENANCE
SCHEDULES - LIGHT
....................0-7
DUTY ENGINE (FEDERAL ONLY - 2500
8.0L HD AND 3500 5.9L& 8.0L
MODELS) MAINTENANCE SCHEDULES
- DESCRIPTION, HEAVY
................0-17
DUTY TRUCK MAINTENANCE SCHEDULE
(8.0L 2500 & 3500 MODELS -
CALIFORNIA ONLY) - DESCRIPTION,
MEDIUM
............................0-13
DUTY/8.0L - DESCRIPTION, CATALYTIC
CONVERTER - 5.9L HEAVY
..............11-6
DUTY/8.0L - INSPECTION, CATALYTIC
CONVERTER - 5.9L HEAVY
..............11-7
DUTY/8.0L - INSPECTION, EXHAUST
PIPE - 5.9L HEAVY
....................11-9
DUTY/8.0L - INSPECTION, TAILPIPE -
5.9L HEAVY
.........................11-12DUTY/8.0L - INSTALLATION, CATALYTIC
CONVERTER - 5.9L HEAVY..............11-7
DUTY/8.0L - INSTALLATION, EXHAUST
PIPE - 5.9L HEAVY....................11-9
DUTY/8.0L - INSTALLATION, TAILPIPE -
5.9L HEAVY.........................11-12
DUTY/8.0L - OPERATION, CATALYTIC
CONVERTER - 5.9L HEAVY..............11-6
DUTY/8.0L - REMOVAL, CATALYTIC
CONVERTER - 5.9L HEAVY..............11-6
DUTY/8.0L - REMOVAL, EXHAUST PIPE -
5.9L HEAVY..........................11-8
DUTY/8.0L - REMOVAL, TAILPIPE - 5.9L
HEAVY .............................11-12
EASY ENTRY SEAT TRACK -
INSTALLATION......................23-142
EASY ENTRY SEAT TRACK - REMOVAL . . 23-142
ECM - DESCRIPTION..................8E-13
ECM - OPERATION...................8E-13
EFFECTS OF INCORRECT FLUID LEVEL -
DIAGNOSIS AND TESTING......21-199,21-370,
21-545,21-715
ELECTRICAL CONTROLS - DIAGNOSIS
AND TESTING, OVERDRIVE.....21-215,21-386,
21-579,21-732
ELECTROLYTE LEVEL - STANDARD
PROCEDURE, CHECKING BATTERY........8F-8
ELECTRONIC FEATURES - DESCRIPTION,
PROGRAMMABLE....................30-20
ELECTRONIC FEATURES - OPERATION,
PROGRAMMABLE....................30-20
ELECTRONIC GOVERNOR -
DESCRIPTION....21-194,21-365,21-540,21-710
ELECTRONIC GOVERNOR -
INSTALLATION....21-197,21-367,21-543,21-713
ELECTRONIC GOVERNOR - OPERATION
. 21-194,
21-365,21-541,21-711
ELECTRONIC GOVERNOR - REMOVAL
. . . 21-196,
21-367,21-542,21-712
ELEMENT - DESCRIPTION, HEATED
SEAT
..............................8G-10
ELEMENT - INSTALLATION, AIR
CLEANER
...........................9-245
ELEMENT - OPERATION, HEATED SEAT
. . . 8G-10
ELEMENT - REMOVAL, AIR CLEANER
.....9-244
ELEMENT AND SENSOR - DIAGNOSIS &
TESTING, HEATED SEAT
...............8G-11
EMERGENCY SIGNALS - INSPECTION,
TURN
..............................30-19
END SPLASH SHIELDS - INSTALLATION,
FRONT
.............................23-92
END SPLASH SHIELDS - REMOVAL,
FRONT
.............................23-92
ENGINE - DESCRIPTION, COOLING
SYSTEM FLOW - 3.9L/5.2L/5.9L
...........7-1
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL
...............0-2
ENGINE - DIAGNOSIS AND TESTING,
COOLING SYSTEM DIESEL
..............7-12
ENGINE - DIAGNOSIS AND TESTING,
COOLING SYSTEM GAS
.................7-7
ENGINE - DIAGNOSIS AND TESTING,
DIESEL
.............................11-4
ENGINE - DIAGNOSIS AND TESTING,
GAS
................................11-4
ENGINE - ENGINE FIRING ORDER, 3.9L
V-6
.................................8I-2
ENGINE - IGNITION COIL RESISTANCE,
8.0L V-10
............................8I-3
ENGINE - INSTALLATION
...............9-241
ENGINE - INSTALLATION, DIESEL
........19-35
ENGINE - INSTALLATION, GASOLINE
.....19-35
ENGINE - REMOVAL
..................9-238
ENGINE - REMOVAL, DIESEL
...........19-33
ENGINE - REMOVAL, GASOLINE
.........19-33
ENGINE - SPARK PLUG CABLE ORDER,
8.0L V-10
............................8I-2
ENGINE - STANDARD PROCEDURE,
DRAINING COOLING SYSTEM 5.9L
DIESEL
.............................7-15
ENGINE - STANDARD PROCEDURE,
REFILLING COOLING SYSTEM 5.9L
DIESEL
.............................7-15
ENGINE - TORQUE, DIESEL
.............14-90
ENGINE - VISUAL INSPECTION, 8.0L
.....14-32
12 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

HEAD - INSPECTION, CYLINDER . . . 9-137,9-193,
9-23,9-250,9-80
HEAD - INSTALLATION, CYLINDER . 9-137,9-193,
9-23,9-250,9-80
HEAD - OPERATION, CYLINDER . 9-136,9-22,9-79
HEAD - REMOVAL, CYLINDER . 9-137,9-192,9-23,
9-246,9-80
HEAD COVER GASKET - DESCRIPTION,
CYLINDER...........................9-22
HEAD COVER GASKET - OPERATION,
CYLINDER...........................9-22
HEAD COVER(S) - CLEANING, CYLINDER . 9-138,
9-194,9-24,9-253,9-81
HEAD COVER(S) - DESCRIPTION,
CYLINDER..........................9-194
HEAD COVER(S) - INSPECTION,
CYLINDER........9-138,9-194,9-24,9-253,9-81
HEAD COVER(S) - INSTALLATION,
CYLINDER........9-138,9-194,9-24,9-253,9-81
HEAD COVER(S) - REMOVAL, CYLINDER . 9-138,
9-194,9-24,9-253,9-81
HEAD GASKET FAILURE - DIAGNOSIS
AND TESTING, CYLINDER . 9-136,9-191,9-22,9-79
HEAD RESTRAINTS - INSPECTION, SEAT
BELTS, SHOULDER BELTS,
RETRACTORS.......................30-12
HEADLAMP - DESCRIPTION............8L-13
HEADLAMP - DIAGNOSIS AND TESTING . . 8L-13
HEADLAMP - INSTALLATION............8L-16
HEADLAMP - OPERATION..............8L-13
HEADLAMP - REMOVAL...............8L-16
HEADLAMP ALIGNMENT, SPECIAL
TOOLS..............................8L-4
HEADLAMP RELAY - DESCRIPTION......8L-16
HEADLAMP RELAY - DIAGNOSIS AND
TESTING...........................8L-17
HEADLAMP RELAY - INSTALLATION......8L-18
HEADLAMP RELAY - OPERATION........8L-17
HEADLAMP RELAY - REMOVAL.........8L-18
HEADLAMP SWITCH - DESCRIPTION.....8L-18
HEADLAMP SWITCH - DIAGNOSIS AND
TESTING...........................8L-18
HEADLAMP SWITCH - INSTALLATION....8L-20
HEADLAMP SWITCH - OPERATION.......8L-18
HEADLAMP SWITCH - REMOVAL........8L-19
HEADLAMP UNIT - ADJUSTMENTS......8L-21
HEADLAMP UNIT - INSTALLATION.......8L-20
HEADLAMP UNIT - REMOVAL...........8L-20
HEADLINER - INSTALLATION..........23-125
HEADLINER - REMOVAL..............23-125
HEAT SHIELDS - DESCRIPTION.........11-10
HEAT SHIELDS - INSTALLATION.........11-10
HEAT SHIELDS - REMOVAL.............11-10
HEAT/DEFROST DOOR - INSTALLATION . . . 24-39
HEAT/DEFROST DOOR - REMOVAL.......24-38
HEAT/DEFROST DOOR ACTUATOR -
INSTALLATION.......................24-27
HEAT/DEFROST DOOR ACTUATOR -
REMOVAL..........................24-26
HEATED MIRROR GRID - DESCRIPTION . . . 8G-4
HEATED MIRROR GRID - DIAGNOSIS
AND TESTING........................8G-4
HEATED MIRROR GRID - OPERATION.....8G-4
HEATED MIRROR SWITCH - DIAGNOSIS
AND TESTING........................8G-3
HEATED MIRROR SYSTEM -
DESCRIPTION........................8G-1
HEATED MIRROR SYSTEM - DIAGNOSIS
AND TESTING........................8G-2
HEATED MIRROR SYSTEM - OPERATION . . . 8G-2
HEATED SEAT ELEMENT - DESCRIPTION . . 8G-10
HEATED SEAT ELEMENT - OPERATION....8G-10
HEATED SEAT ELEMENT AND SENSOR -
DIAGNOSIS & TESTING...............8G-11
HEATED SEAT RELAY - DESCRIPTION....8G-11
HEATED SEAT RELAY - DIAGNOSIS &
TESTING...........................8G-12
HEATED SEAT RELAY - INSTALLATION....8G-13
HEATED SEAT RELAY - OPERATION......8G-12
HEATED SEAT RELAY - REMOVAL.......8G-13
HEATED SEAT SWITCH - DIAGNOSIS &
TESTING
.......................8G-14,8G-8
HEATED SEAT SYSTEM - DESCRIPTION
....8G-5
HEATED SEAT SYSTEM - DIAGNOSIS &
TESTING
............................8G-6
HEATED SEAT SYSTEM - OPERATION
.....8G-6
HEATER - 3.9L/5.2L/5.9L -
DESCRIPTION, ENGINE BLOCK
...........7-45HEATER - 3.9L/5.2L/5.9L -
INSTALLATION, ENGINE BLOCK..........7-45
HEATER - 3.9L/5.2L/5.9L - OPERATION,
ENGINE BLOCK.......................7-45
HEATER - 3.9L/5.2L/5.9L - REMOVAL,
ENGINE BLOCK.......................7-45
HEATER - 5.9L DIESEL - DESCRIPTION,
ENGINE BLOCK.......................7-47
HEATER - 5.9L DIESEL - INSTALLATION,
ENGINE BLOCK.......................7-47
HEATER - 5.9L DIESEL - OPERATION,
ENGINE BLOCK.......................7-47
HEATER - 5.9L DIESEL - REMOVAL,
ENGINE BLOCK.......................7-47
HEATER - 8.0L - DESCRIPTION, ENGINE
BLOCK..............................7-46
HEATER - 8.0L - INSTALLATION, ENGINE
BLOCK..............................7-46
HEATER - 8.0L - OPERATION, ENGINE
BLOCK..............................7-46
HEATER - 8.0L - REMOVAL, ENGINE
BLOCK..............................7-46
HEATER - DESCRIPTION, FUEL..........14-62
HEATER - DESCRIPTION, INTAKE AIR....14-100
HEATER - DIAGNOSIS AND TESTING,
FUEL..............................14-62
HEATER - INSTALLATION, INTAKE AIR . . . 14-101
HEATER - OPERATION, FUEL............14-62
HEATER - OPERATION, INTAKE AIR.....14-100
HEATER - REMOVAL, INTAKE AIR.......14-100
HEATER - REMOVAL/INSTALLATION,
FUEL................................14-63
HEATER AND AIR CONDITIONER -
DESCRIPTION........................24-1
HEATER AND AIR CONDITIONER -
OPERATION..........................24-1
HEATER CONTROL - DESCRIPTION, A/C . . . 24-18
HEATER CONTROL - DIAGNOSIS AND
TESTING, A/C.......................24-19
HEATER CONTROL - INSTALLATION, A/C . . 24-20
HEATER CONTROL - OPERATION, A/C....24-18
HEATER CONTROL - REMOVAL, A/C......24-19
HEATER CORE - DESCRIPTION..........24-55
HEATER CORE - INSTALLATION.........24-56
HEATER CORE - OPERATION............24-55
HEATER CORE - REMOVAL.............24-56
HEATER CORE GROUND STRAP -
INSTALLATION.......................8A-15
HEATER CORE GROUND STRAP -
REMOVAL..........................8A-14
HEATER PERFORMANCE - DIAGNOSIS
AND TESTING........................24-6
HEATER RELAY - DESCRIPTION, FUEL....14-63
HEATER RELAY - DESCRIPTION, INTAKE
AIR ..............................14-101
HEATER RELAY - DIAGNOSIS AND
TESTING, FUEL......................14-64
HEATER RELAY - INSTALLATION, FUEL . . . 14-65
HEATER RELAY - INSTALLATION, INTAKE
AIR ..............................14-102
HEATER RELAY - OPERATION, FUEL......14-63
HEATER RELAY - OPERATION, INTAKE
AIR
..............................14-102
HEATER RELAY - REMOVAL, FUEL
.......14-65
HEATER RELAY - REMOVAL, INTAKE AIR
. 14-102
HEATER SWITCH - DESCRIPTION,
DRIVER SEAT
........................8G-7
HEATER SWITCH - DESCRIPTION,
PASSENGER SEAT
....................8G-13
HEATER SWITCH - INSTALLATION,
DRIVER SEAT
........................8G-9
HEATER SWITCH - INSTALLATION,
PASSENGER SEAT
....................8G-16
HEATER SWITCH - OPERATION, DRIVER
SEAT
...............................8G-7
HEATER SWITCH - OPERATION,
PASSENGER SEAT
....................8G-14
HEATER SWITCH - REMOVAL, DRIVER
SEAT
...............................8G-9
HEATER SWITCH - REMOVAL,
PASSENGER SEAT
....................8G-15
HEATER/AIR CONDITIONER -
INSPECTION
........................30-17
HEAVY DUTY ENGINE (FEDERAL ONLY -
2500 8.0L HD AND 3500 5.9L& 8.0L
MODELS) MAINTENANCE SCHEDULES
- DESCRIPTION
.......................0-17HEAVY DUTY/8.0L - DESCRIPTION,
CATALYTIC CONVERTER - 5.9L...........11-6
HEAVY DUTY/8.0L - INSPECTION,
CATALYTIC CONVERTER - 5.9L...........11-7
HEAVY DUTY/8.0L - INSPECTION,
EXHAUST PIPE - 5.9L..................11-9
HEAVY DUTY/8.0L - INSPECTION,
TAILPIPE - 5.9L......................11-12
HEAVY DUTY/8.0L - INSTALLATION,
CATALYTIC CONVERTER - 5.9L...........11-7
HEAVY DUTY/8.0L - INSTALLATION,
EXHAUST PIPE - 5.9L..................11-9
HEAVY DUTY/8.0L - INSTALLATION,
TAILPIPE - 5.9L......................11-12
HEAVY DUTY/8.0L - OPERATION,
CATALYTIC CONVERTER - 5.9L...........11-6
HEAVY DUTY/8.0L - REMOVAL,
CATALYTIC CONVERTER - 5.9L...........11-6
HEAVY DUTY/8.0L - REMOVAL,
EXHAUST PIPE - 5.9L..................11-8
HEAVY DUTY/8.0L - REMOVAL, TAILPIPE
- 5.9L..............................11-12
HEIGHT ADJUSTER KNOB -
INSTALLATION, TURNING LOOP.........8O-30
HEIGHT ADJUSTER KNOB - REMOVAL,
TURNING LOOP.....................8O-30
HIGH BEAM INDICATOR - DESCRIPTION . . 8J-21
HIGH BEAM INDICATOR - DIAGNOSIS
AND TESTING.......................8J-22
HIGH BEAM INDICATOR - OPERATION....8J-22
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER....................8L-6
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER....................8L-6
HIGH PRESSURE FUEL LINES -
DESCRIPTION.......................14-74
HIGH PRESSURE FUEL LINES -
OPERATION.........................14-74
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION.......................24-46
HIGH PRESSURE RELIEF VALVE -
OPERATION.........................24-46
HIGH PRESSURE SWITCH -
DESCRIPTION, A/C...................24-20
HIGH PRESSURE SWITCH - DIAGNOSIS
AND TESTING, A/C...................24-20
HIGH PRESSURE SWITCH -
INSTALLATION, A/C...................24-21
HIGH PRESSURE SWITCH - OPERATION,
A/C................................24-20
HIGH PRESSURE SWITCH - REMOVAL,
A/C................................24-21
HIGH-PRESSURE FUEL LINE LEAKS -
DIAGNOSIS AND TESTING.............14-74
HINGE - INSTALLATION......23-71,23-79,23-99
HINGE - REMOVAL.........23-70,23-79,23-99
HITCH - INSTALLATION, TRAILER........13-10
HITCH - REMOVAL, TRAILER...........13-10
HOISTING - STANDARD PROCEDURE......0-28
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-18
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-18
HOLDDOWN - OPERATION, BATTERY.....8F-18
HOLDDOWN - REMOVAL, BATTERY......8F-18
HOLDER - INSTALLATION, CUP........23-111
HOLDER - REMOVAL, CUP............23-110
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-6
HONING - STANDARD PROCEDURE,
CYLINDER BORE........9-10,9-126,9-180,9-69
HOOD - ADJUSTMENT
...............23-100
HOOD - INSTALLATION
...............23-100
HOOD - REMOVAL
...................23-100
HOOD LATCH/SAFETY CATCH -
INSPECTION
.........................30-4
HOOK - INSTALLATION, COAT
..........23-125
HOOK - INSTALLATION, FRONT TOW
.....13-10
HOOK - REMOVAL, COAT
.............23-124
HOOK - REMOVAL, FRONT TOW
..........13-9
HORN - DESCRIPTION
.............8H-1,8H-2
HORN - DIAGNOSIS AND TESTING
.......8H-2
HORN - INSPECTION
..................30-19
HORN - OPERATION
...............8H-1,8H-2
HORN RELAY - DESCRIPTION
...........8H-3
BR/BEINDEX 17
Description Group-Page Description Group-Page Description Group-Page

SPECIFICATIONS, SPECIFICATIONS -
TORQUE............................23-61
SPECIFICATIONS, SPECIFICATIONS -
TORQUE............................13-9
SPECIFICATIONS, SPECIFICATIONS -
TORQUE............................24-8
SPECIFICATIONS, TORQUE - FUEL
DELIVERY...........................14-4
SPECIFICATIONS, TORQUE - GAS FUEL
INJECTION..........................14-35
SPECIFICATIONS, TORQUE -
GENERATOR/CHARGING SYSTEM........8F-28
SPECIFICATIONS, TORQUE - IGNITION.....8I-2
SPECIFICATIONS, TORQUE - STARTING
SYSTEM............................8F-38
SPEED CONTROL - INSPECTION.........30-17
SPEED CONTROL SERVO - DESCRIPTION . . 8P-5
SPEED CONTROL SERVO -
INSTALLATION.......................8P-10
SPEED CONTROL SERVO - OPERATION....8P-5
SPEED CONTROL SERVO - REMOVAL.....8P-6
SPEED CONTROL SYSTEM -
DESCRIPTION........................8P-1
SPEED CONTROL SYSTEM - OPERATION . . . 8P-2
SPEED CONTROL SYSTEM - TORQUE.....8P-4
SPEED INPUT - DESCRIPTION, VEHICLE . . . 8P-1
SPEED SENSOR - DESCRIPTION . 21-253,21-424,
21-597,21-770
SPEED SENSOR - OPERATION . . . 21-253,21-424,
21-597,21-770
SPEEDOMETER - DESCRIPTION...........8J-30
SPEEDOMETER - OPERATION...........8J-30
SPLASH SHIELD - INSTALLATION, REAR . . 23-96
SPLASH SHIELD - REMOVAL, REAR......23-96
SPLASH SHIELDS - INSTALLATION,
FRONT END.........................23-92
SPLASH SHIELDS - REMOVAL, FRONT
END ...............................23-92
SPLICE LOCATIONS - DESCRIPTION . . . 8W-95-1
SPLICING - STANDARD PROCEDURE,
WIRE...........................8W-01-12
SPLIT BENCH - INSTALLATION, SEAT....23-134
SPLIT BENCH - INSTALLATION, SEAT
BACK.............................23-136
SPLIT BENCH - INSTALLATION, SEAT
BACK COVER.......................23-138
SPLIT BENCH - INSTALLATION, SEAT
CUSHION COVER....................23-140
SPLIT BENCH - INSTALLATION, SEAT
TRACK............................23-142
SPLIT BENCH - REMOVAL, SEAT.......23-134
SPLIT BENCH - REMOVAL, SEAT BACK . . 23-135
SPLIT BENCH - REMOVAL, SEAT BACK
COVER............................23-137
SPLIT BENCH - REMOVAL, SEAT
CUSHION COVER....................23-139
SPLIT BENCH - REMOVAL, SEAT TRACK . 23-142
SPOOL VALVE - INSTALLATION..........19-26
SPOOL VALVE - REMOVAL.............19-24
SPRING - DESCRIPTION........2-11,2-22,2-28
SPRING - INSTALLATION.......2-12,2-22,2-29
SPRING - OPERATION..........2-11,2-22,2-28
SPRING - REMOVAL...........2-11,2-22,2-28
SPRING AND SHOCK - DIAGNOSIS AND
TESTING............................2-26
SPRINGS - INSTALLATION, VALVES AND
VALVE .............................9-199
SPRINGS - REMOVAL, VALVES AND
VALVE .............................9-197
SPRINGS - STANDARD PROCEDURE,
VALVES, GUIDES.............9-138,9-25,9-82
SPRINGS, INTAKE/EXHAUST VALVES &
SEATS - STANDARD PROCEDURE-
VALVES,GUIDES.....................9-253
SPROCKETS - INSTALLATION, TIMING
BELT/CHAIN...........9-115,9-170,9-227,9-58
SPROCKETS - REMOVAL, TIMING
BELT/CHAIN...........9-114,9-170,9-226,9-57
SQUEAKS, RATTLES AND WIND NOISE -
INSPECTION........................30-15
STABILIZER BAR - DESCRIPTION . 2-12,2-22,2-30
STABILIZER BAR - INSTALLATION....2-12,2-23,
2-30
STABILIZER BAR - OPERATION
. . 2-12,2-22,2-30
STABILIZER BAR - REMOVAL
....2-12,2-22,2-30
STANCHION COVER - INSTALLATION
....23-143
STANCHION COVER - REMOVAL
........23-143
STANDARD CAB - INSTALLATION
........8O-19STANDARD CAB - REMOVAL...........8O-18
STARTER MOTOR - DESCRIPTION,
ENGINE............................8F-39
STARTER MOTOR - DIAGNOSIS AND
TESTING...........................8F-39
STARTER MOTOR - INSTALLATION,
ENGINE............................8F-41
STARTER MOTOR - OPERATION, ENGINE . . 8F-39
STARTER MOTOR - REMOVAL, ENGINE . . . 8F-40
STARTER MOTOR RELAY -
DESCRIPTION, ENGINE................8F-42
STARTER MOTOR RELAY -
INSTALLATION, ENGINE................8F-43
STARTER MOTOR RELAY - OPERATION,
ENGINE............................8F-42
STARTER MOTOR RELAY - REMOVAL,
ENGINE............................8F-43
STARTER RELAY - DIAGNOSIS AND
TESTING...........................8F-42
STARTING - DESCRIPTION.............8F-32
STARTING - OPERATION...............8F-32
STARTING - STANDARD PROCEDURE,
JUMP...............................0-27
STARTING SYSTEM - DIAGNOSIS AND
TESTING...........................8F-33
STARTING SYSTEM - SPECIFICATIONS,
TORQUE............................8F-38
STARTING SYSTEM, SPECIFICATIONS.....8F-38
STATE DISPLAY TEST MODE -
DESCRIPTION........................25-1
STATIONARY GLASS - DESCRIPTION....23-145
STATIONARY GLASS - OPERATION......23-145
STEERING - DESCRIPTION..............19-1
STEERING - OPERATION................19-1
STEERING AND HANDLING -
INSPECTION........................30-15
STEERING COLUMN OPENING COVER -
INSTALLATION......................23-116
STEERING COLUMN OPENING COVER -
REMOVAL.........................23-115
STEERING FLOW AND PRESSURE -
DIAGNOSIS AND TESTING, POWER.......19-4
STEERING GEAR HOUSING PLUG -
INSTALLATION.......................19-27
STEERING GEAR HOUSING PLUG -
REMOVAL..........................19-27
STEERING GEAR LEAKAGE - DIAGNOSIS
AND TESTING, POWER................19-14
STEERING GEAR, SPECIAL TOOLS -
POWER............................19-20
STEERING GEAR, SPECIFICATIONS -
POWER............................19-19
STEERING LINKAGE, SPECIAL TOOLS....19-39,
19-42
STEERING PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER.......19-31
STEERING PUMP, SPECIAL TOOLS -
POWER............................19-36
STEERING SYSTEM - DIAGNOSIS AND
TESTING, POWER.....................19-2
STEERING SYSTEM - STANDARD
PROCEDURE, FLUSHING POWER........19-32
STEERING WHEEL - INSTALLATION......19-13
STEERING WHEEL - REMOVAL..........19-13
STEM SEAL - INSTALLATION, VALVE.....9-198
STEM SEALS - REMOVAL, VALVE........9-197
STEPS - NEW VEHICLE PREPARATION
FORM, FINAL........................30-22
STOP LAMP - INSTALLATION, CENTER
HIGH MOUNTED......................8L-6
STOP LAMP - REMOVAL, CENTER HIGH
MOUNTED...........................8L-6
STOP LAMP UNIT - INSTALLATION,
CENTER HIGH MOUNTED...............8L-6
STOP LAMP UNIT - REMOVAL, CENTER
HIGH MOUNTED......................8L-6
STORAGE - DESCRIPTION, PRE
DELIVERY..........................30-19
STORAGE - STANDARD PROCEDURE,
PRE DELIVERY......................30-20
STORAGE BIN - INSTALLATION
.........23-116
STORAGE BIN - REMOVAL
............23-116
STOWAGE TRAY - INSTALLATION, REAR
FLOOR
............................23-121
STOWAGE TRAY - REMOVAL, REAR
FLOOR
............................23-121
STRAP - INSTALLATION, CAB-TO- BED
GROUND
...........................8A-14STRAP - INSTALLATION, ENGINE-TO-
BODY GROUND......................8A-13
STRAP - INSTALLATION, HEATER CORE
GROUND...........................8A-15
STRAP - REMOVAL, CAB-TO- BED
GROUND...........................8A-14
STRAP - REMOVAL, ENGINE-TO-BODY
GROUND...........................8A-13
STRAP - REMOVAL, HEATER CORE
GROUND...........................8A-14
STRETCH - INSPECTION, MEASURING
TIMING CHAIN........9-114,9-170,9-227,9-58
STRIKER - ADJUSTMENT, LATCH.......23-102
STRIKER - INSTALLATION, GLOVE BOX
LATCH ............................23-113
STRIKER - INSTALLATION, LATCH . 23-102,23-65,
23-73
STRIKER - LOWER - INSTALLATION,
LATCH .............................23-82
STRIKER - LOWER - REMOVAL, LATCH . . . 23-82
STRIKER - REMOVAL, GLOVE BOX
LATCH ............................23-113
STRIKER - REMOVAL, LATCH....23-102,23-65,
23-73
STRIKER - UPPER - INSTALLATION,
LATCH .............................23-82
STRIKER - UPPER - REMOVAL, LATCH . . . 23-82
STRIPE - INSTALLATION, TAPE..........23-88
STRIPE - REMOVAL, TAPE.............23-88
STRIPES AND DECALS - INSTALLATION,
BODY..............................23-87
STRIPES AND DECALS - REMOVAL,
BODY..............................23-87
STRUCTURAL ADHESIVE LOCATIONS,
SPECIFICATIONS.....................23-44
STUDS - INSTALLATION...............22-12
STUDS - REMOVAL...................22-12
SUCTION AND DISCHARGE LINE -
INSTALLATION.......................24-51
SUCTION AND DISCHARGE LINE -
REMOVAL..........................24-50
SUN VISOR - INSTALLATION..........23-127
SUN VISOR - REMOVAL..............23-127
SUPPLIES - DESCRIPTION, 5 VOLT......8E-17
SUPPLIES - OPERATION, 5 VOLT........8E-19
SUPPLY - DIAGNOSIS AND TESTING,
VACUUM............................8P-2
SUPPLY RESTRICTIONS - DIAGNOSIS
AND TESTING, FUEL..................14-56
SUPPORT - INSTALLATION, LUMBAR....23-133
SUPPORT - REMOVAL, LUMBAR.......23-133
SUPPORT BRACKET - INSTALLATION,
REARVIEW MIRROR.................23-126
SUPPORT PLATE - INSTALLATION........5-32
SUPPORT PLATE - REMOVAL............5-32
SUPPRESSION COMPONENTS -
DESCRIPTION, RADIO NOISE...........8A-12
SUPPRESSION COMPONENTS -
DIAGNOSIS AND TESTING, RADIO
NOISE.............................8A-12
SUSPENSION - STANDARD
PROCEDURES, ALIGNMENT LINK/COIL.....2-5
SUSPENSION, SPECIAL TOOLS -
INDEPENDENT FRONT...................2-9
SUSPENSION, SPECIAL TOOLS -
LINK/COIL...........................2-16
SUSPENSION-REAR, SPECIAL TOOLS.....2-28
SWITCH - DESCRIPTION
...............8P-12
SWITCH - DESCRIPTION, A/C HIGH
PRESSURE
.........................24-20
SWITCH - DESCRIPTION, A/C LOW
PRESSURE
.........................24-21
SWITCH - DESCRIPTION, BLOWER
MOTOR
............................24-24
SWITCH - DESCRIPTION, BRAKE LAMP
....8L-4
SWITCH - DESCRIPTION, CLUTCH
PEDAL POSITION
.....................6-22
SWITCH - DESCRIPTION, DOOR AJAR
....8L-34
SWITCH - DESCRIPTION, DOOR
CYLINDER LOCK
......................8N-5
SWITCH - DESCRIPTION, DRIVER
POWER SEAT
.......................8N-16
SWITCH - DESCRIPTION, DRIVER SEAT
HEATER
.............................8G-7
SWITCH - DESCRIPTION, HEADLAMP
....8L-18
SWITCH - DESCRIPTION, HORN
..........8H-4
SWITCH - DESCRIPTION, IGNITION
......19-11
BR/BEINDEX 33
Description Group-Page Description Group-Page Description Group-Page