instrument cluster DODGE RAM 2002 Service User Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 2002, Model line: RAM, Model: DODGE RAM 2002Pages: 2255, PDF Size: 62.07 MB
Page 433 of 2255
OPERATION - HEATED MIRROR SYSTEM
The solid state electronic control logic and timer
circuitry for the heated mirror system receives bat-
tery current from a fuse in the Junction Block (JB)
only when the ignition switch is in the On or Start
positions. After the heated mirror system is turned
On, the electronic control logic and timer circuitry
will automatically turn the system off after a pro-
grammed time interval of about fifteen minutes.
After the initial time interval has expired, if the
heated mirror switch is depressed and released a sec-
ond time during the same ignition cycle, the elec-
tronic control logic and timer circuitry will
automatically turn the heated mirror system off after
a programmed time interval of about five minutes.
The heated mirror system will be shut off automati-
cally if the ignition switch is turned to the Off or
Accessory positions. After the heated mirror system
is turned On, it can also be turned off manually by
depressing and releasing the heated mirror switch a
second time.
When the heated mirror system is turned On, the
heated mirror system control logic and timer cir-
cuitry energizes the heated mirror system indicator
lamp and the heated mirror relay. When energized,
the heated mirror relay supplies fused ignition
switch output (run/start) current from a fuse in the
JB to the outside mirror heating grids located behind
the mirror glass of each of the outside rear view mir-
rors. When energized, each of the outside mirror
heating grids produces enough heat to warm the
glass of the outside rear view mirrors.
DIAGNOSIS AND TESTING - HEATED MIRROR
SYSTEM
If only one of the outside mirror heating grids is
inoperative, perform continuity checks on the circuits
and heater grid for that mirror only. If both outside
mirror heating grids are inoperative, proceed with
the heated mirror system diagnosis as follows. (Refer
to Appropriate Wiring Information).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.The operation of the heated mirror system can be
confirmed in one of the following manners:
²Turn the ignition switch to the On position.
While monitoring the instrument panel voltmeter,
momentarily depress and release the heated mirror
switch. When the heated mirror system is turned On,
a distinct voltmeter needle deflection should be
noted.
²Turn the ignition switch to the On position.
Momentarily depress and release the heated mirror
switch to turn the heated mirror system On. The
heated mirror operation can be checked by feeling
the outside rear view mirror glass. A distinct differ-
ence in temperature between the unheated and
heated mirror glass can be detected within three to
four minutes of system operation.
The above checks will confirm system operation.
Illumination of the heated mirror system indicator
lamp means that there is electrical current available
at the heated mirror relay, but does not confirm that
the electrical current is reaching the outside mirror
heating grids.
If the heated mirror system does not operate, the
problem should be isolated in the following manner:
(1) Confirm that the ignition switch is in the On
position.
(2) Check the fuses in the Power Distribution Cen-
ter (PDC) and in the Junction Block (JB). The fuses
must be tight in their receptacles and all electrical
connections must be secure.
When the above steps have been completed and
both outside mirror heating grids are still inopera-
tive, one or more of the following is faulty:
²Heated mirror switch, electronic control logic
and timer circuitry, and heated mirror relay.
²Heated mirror wire harness circuits or connec-
tors.
²Outside mirror heating grid (both mirror grids
would have to be faulty).
If turning On the heated mirror system produces a
severe voltmeter deflection or fuse failures, check for
a shorted circuit between the output of the heated
mirror relay and the outside mirror heating grids.
MIRROR SWITCH
DESCRIPTION
The heated mirror switch, the heated mirror sys-
tem indicator lamp, the heated mirror system solid
state electronic control logic and timer circuitry and
the heated mirror relay are all integral to the a/c
heater control, which is located between the instru-
ment cluster and the radio near the center of the
instrument cluster bezel on the instrument panel.
The heated mirror switch and the heated mirror sys-
8G - 2 HEATED MIRRORSBR/BE
HEATED MIRRORS (Continued)
Page 436 of 2255
HEATED SEAT SYSTEM
TABLE OF CONTENTS
page page
HEATED SEAT SYSTEM
DESCRIPTION..........................5
OPERATION............................6
DIAGNOSIS AND TESTING - HEATED SEAT
SYSTEM.............................6
DRIVER SEAT HEATER SWITCH
DESCRIPTION..........................7
OPERATION............................8
DIAGNOSIS AND TESTING - HEATED SEAT
SWITCH.............................8
REMOVAL.............................9
INSTALLATION.........................10
HEATED SEAT ELEMENT
DESCRIPTION.........................10
OPERATION...........................11
DIAGNOSIS AND TESTING - HEATED SEAT
ELEMENT AND SENSOR................11REMOVAL.............................13
INSTALLATION.........................13
HEATED SEAT RELAY
DESCRIPTION.........................14
OPERATION...........................15
DIAGNOSIS AND TESTING - HEATED SEAT
RELAY..............................15
REMOVAL.............................16
INSTALLATION.........................16
PASSENGER SEAT HEATER SWITCH
DESCRIPTION.........................16
OPERATION...........................17
DIAGNOSIS AND TESTING - HEATED SEAT
SWITCH............................17
REMOVAL.............................18
INSTALLATION.........................19
HEATED SEAT SYSTEM
DESCRIPTION
Individually controlled electrically heated front
seats are available factory-installed optional equip-
ment on the Ram quad cab models that are also
equipped with the optional SLT Plus (leather) trim
package. Vehicles with this option can be visually
identified by the two separate heated seat switches
mounted in a bezel located in the lower right corner
of the instrument cluster bezel, next to the radio
receiver (Fig. 1). The heated seat system allows the
front seat driver and passenger to select from two
different levels of supplemental electrical seat heat-
ing, or no seat heating to suit their individual com-
fort requirements. The heated seat system for this
vehicle includes the following major components,
which are described in further detail later in this sec-
tion:
²Heated Seat Switches- Two heated seat
switches are used per vehicle, including two Light-
Emitting Diode (LED) indicator lamps and an incan-
descent back lighting bulb for each switch. One
switch for the driver and one for the passenger front
seats. The switches are mounted in the instrument
panel, next to the radio.
²Heated Seat Module- also referred to as the
Seat Heat Interface Module (SHIM), this module con-
tains the solid state electronic control and diagnostic
logic circuitry for the heated seat system. One heated
seat module is used per vehicle and is mounted
under the center front seat cushion. Refer to the
Electronic Control Modules section of the service
manual for heated seat module information.
Fig. 1 Heated Seat System Switches
1 - Radio Receiver
2 - Heated Seat Switches
BR/BEHEATED SEAT SYSTEM 8G - 5
Page 438 of 2255
If the heated seat system failure is identified by
flashing heated seat switch indicator lamps, go to the
appropriate diagnosis and testing procedure in this
section and confirm the condition, using the step by
step procedure. If the monitored failure is confirmed,
replace the component. If the monitored failure is not
confirmed, replace the heated seat module with a
known good unit and retest the system.
HEATED SEAT SYSTEM TESTING
Refer toWiring Diagramsfor the location of com-
plete heated seat system wiring diagrams. Before
testing the individual components in the heated seat
system, perform the following preliminary checks:
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
CABLE, THEN WAIT TWO MINUTES FOR THE AIR-
BAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
²If the heated seat switch back lighting and the
cluster illumination lamps do not illuminate with the
headlamps or park lamps turned On, refer to the
Instrument Clustersection of the service manual
for the location of cluster illumination lamps diagno-
sis and testing procedures. If the heated seat switch
back lighting does not illuminate, but the cluster illu-
mination lamps do illuminate with the headlamps or
park lamps turned On, refer toDiagnosis and Test-
ing the Heated Seat Switchin this section for the
location of the heated seat switch diagnosis and test-
ing procedures.
²If a single indicator lamp for one heated seat
switch does not operate and the heated seat elements
do heat, refer toDiagnosis and Testing the
Heated Seat Switchin this section for heated seat
switch diagnosis and testing procedures.
²If both indicator lamps for a heated seat switch
operate, but the heated seat elements do not heat,
refer toDiagnosis and Testing the Heated Seat
Modulein Electronic Control Modules for heated
seat module diagnosis and testing procedures.
²If none of the indicator lamps for both heated
seat switches will operate and the heated seat ele-
ments for both seats do not heat, refer toDiagnosis
and Testing the Heated Seat Relayin the Power
Distribution section of the service manual for heated
seat relay diagnosis and testing procedures.²If the an indicator lamp on either heated seat
switch remains illuminated after the heated seat has
been turned Off, refer toDiagnosis and Testing
the Heated Seat Modulein Electronic Control
Modules for heated seat module diagnosis and test-
ing procedures. Also refer to the Body Diagnostic
Manual for additional diagnosis and testing proce-
dures.DRIVER SEAT HEATER
SWITCH
DESCRIPTION
The heated seat switches are both mounted in a
heated seat switch bezel (Fig. 2), which replaces the
standard equipment cubby bin located in the lower
right corner of the instrument cluster bezel next to
the radio receiver. The two switches are snapped into
the mounting holes of the heated seat switch bezel,
and the heated seat switch bezel is secured with
three screws to the instrument panel. The mounts for
the heated seat switch bezel are concealed behind the
instrument cluster bezel. The two heated seat
switches are identical in appearance and construc-
tion, except for the location of a keyway in the single
connector receptacle on the back of each switch. The
instrument panel wire harness connectors for the
heated seat switches are keyed to match the connec-
Fig. 2 Heated Seat Switches
1 - Driver Switch
2 - Passenger Switch
3 - Indicator Lamps
4 - Heated Seat Switch Bezel
BR/BEHEATED SEAT SYSTEM 8G - 7
HEATED SEAT SYSTEM (Continued)
Page 439 of 2255
tor receptacles on the switches so that the two
heated seat switches can only be connected to the
proper heated seat electrical.
The momentary, bidirectional rocker-type heated
seat switch provides a resistor-multiplexed signal to
the heated seat module on the mux circuit. Each
switch has a center neutral position and momentary
Low and High positions so that both the driver and
the front seat passenger can select a preferred level
of seat heating. Each heated seat switch has two
Light-Emitting Diode (LED) indicator lamps, which
indicate the selected mode (Low or High) of the seat
heater. These indicator lamps also provide diagnostic
feedback for the heated seat system. Each switch
also has an incandescent bulb, which provides dim-
mer controlled back lighting of the switch when the
headlamps or park lamps are on.
The two LED indicator lamps and the incandescent
bulb in each heated seat switch cannot be repaired. If
the indicator lamps or back lighting bulb are faulty
or damaged, the individual heated seat switch must
be replaced.
OPERATION
The heated seat switches receive battery current
through a fused ignition switch output (run) circuit
when the ignition switch is in the On position.
Depressing the heated seat switch rocker to its
momentary High or Low position provides a hard-
wired resistor multiplexed voltage request signal to
the heated seat module to power the heated seat ele-
ment of the selected seat and maintain the requested
temperature setting. If the heated seat switch is
depressed to a different position (Low or High) than
the currently selected state, the heated seat module
will change states to support the new selection. If a
heated seat switch is depressed a second time to the
same position as the currently selected state, the
heated seat module interprets the second input as a
request to turn the seat heater off. The heated seat
module will then turn the heated seat elements for
that seat off.
The indicator lamps in the heated seat switches
receive battery current through a fused ignition
switch output (run) circuit when the ignition switch
is in the On position. The ground side of each indi-
cator lamp is controlled by a separate (high or low/
driver or passenger) indicator lamp driver circuit by
the heated seat module. The heated seat module con-
trol of the switch indicator lamps also allows the
module to provide diagnostic feedback to the vehicle
operator to indicate monitored heated seat system
faults by flashing the indicator lamps on and off. One
side of the incandescent back lighting bulb in each
heated seat switch is connected to ground at all
times. The other side of the incandescent bulb is con-nected to the fused panel lamps dimmer switch sig-
nal circuit. These bulbs are energized when the park
lamps or headlamps are turned on, and their illumi-
nation intensity is controlled by the panel lamps dim-
mer switch.
DIAGNOSIS AND TESTING - HEATED SEAT
SWITCH
Refer toWiring Diagramsfor the location of com-
plete heated seat system wiring diagrams.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) If the problem being diagnosed involves inoper-
ative heated seat switch back lighting and the cluster
illumination lamps operate, go to Step 2. If the prob-
lem being diagnosed involves inoperative heated seat
switch back lighting and the cluster illumination
lamps are also inoperative, refer toInstrument
Clusterin the index of this service manual for the
proper cluster illumination lamps diagnosis and test-
ing procedures. If the problem being diagnosed
involves inoperative heated seat switch indicator
lamps and the heated seat elements do not heat,
refer to Step 4. If the problem being diagnosed
involves inoperative heated seat switch indicator
lamps and the heated seat elements do heat, go to
Step 8. If the problem being diagnosed involves a
heated seat switch indicator lamp that remains illu-
minated after the heated seat has been turned Off,
refer toHeated Seat Modulein Electronic Control
Modules for the location of the proper heated seat
module diagnosis and testing procedures. Also refer
to the Body Diagnostic Manual for additional diagno-
sis and testing procedures.
(2) Disconnect and isolate the battery negative
cable. Remove the heated seat switch and bezel unit
from the instrument panel. Disconnect the instru-
ment panel wire harness connector from the connec-
tor receptacle on the back of the heated seat switch
to be tested. Check for continuity between the ground
circuit cavity of the instrument panel wire harness
connector for the heated seat switch and a good
ground. There should be continuity. If OK, go to Step
8G - 8 HEATED SEAT SYSTEMBR/BE
DRIVER SEAT HEATER SWITCH (Continued)
Page 440 of 2255
3. If not OK, repair the open ground circuit to ground
as required.
(3) Reconnect the battery negative cable. Turn the
park lamps on with the headlamp switch. Rotate the
panel lamps dimmer thumbwheel on the headlamp
switch upward to just before the interior lamps
detent. Check for battery voltage at the fused panel
lamps dimmer switch signal circuit cavity of the
instrument panel wire harness connector for the
heated seat switch. If OK, replace the faulty heated
seat switch. If not OK, repair the open fused panel
lamps dimmer switch signal circuit to the fuse in the
Junction Block (JB) as required.
(4) Check the fused ignition switch output (run)
fuse in the Junction Block (JB). If OK, go to Step 5.
If not OK, repair the shorted circuit or component as
required and replace the faulty fuse.
(5) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run) fuse in the JB. If OK, go to Step 6. If
not OK, repair the open fused ignition switch output
(run) circuit to the ignition switch as required.
(6) Disconnect and isolate the battery negative
cable. Remove the heated seat switch and bezel unit
from the instrument panel. Disconnect the instru-
ment panel wire harness connector from the connec-
tor receptacle on the back of the heated seat switch
to be tested. Reconnect the battery negative cable.
Turn the ignition switch to the On position. Check
for battery voltage at the fused ignition switch out-
put (run) circuit cavity of the instrument panel wire
harness connector for the heated seat switch. If OK,
go to Step 7. If not OK, repair the open fused ignition
switch output (run) circuit to the JB fuse as required.
(7) Check the continuity and resistance values of
the heated seat switch in the Neutral, Low and High
positions as shown in the Heated Seat Switch Conti-
nuity chart (Fig. 3). If OK, refer toHeated Seat
Modulein Electronic Control Modules for the loca-
tion of the proper heated seat module diagnosis and
testing procedures. Also refer to the Body Diagnostic
Manual for additional diagnosis and testing proce-
dures. If not OK, replace the faulty heated seat
switch.
NOTE: ANY RESISTANCE VALUES (OHMSV) GIVEN
IN THE FOLLOWING TEXT ARE SUPPLIED USING
THE AUTOMATIC RANGE GENERATED BY A
FLUKETAUTOMOTIVE METER. IF ANOTHER TYPE
OF MEASURING DEVICE IS USED THE VALUES
GENERATED MAY NOT BE THE SAME AS THE
RESULTS SHOWN HERE, OR MAY HAVE TO BE
CONVERTED TO THE RANGE USED HERE.
Heated Seat Switch Continuity
Switch PositionContinuity
BetweenResistance
Neutral 4 & 6 2.2 Kilohms
Low 4 & 6 .415 Kilohms
High 4 & 6 33 Ohms
(8) Replace the inoperative heated seat switch
with a known good unit and test the operation of the
switch indicator lamps. If OK, discard the faulty
heated seat switch. If not OK, refer toHeated Seat
Modulein Electronic Control Modules for the loca-
tion of the proper heated seat module diagnosis and
testing procedures. Also refer to the Body Diagnostic
Manual for additional diagnosis and testing proce-
dures.
REMOVAL
Both heated seat switches and the heated seat
switch bezel are available individually for service
replacement.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cluster bezel from the instrument
panel. Refer toCluster Bezelin the index of this
service manual for the location of the proper cluster
bezel removal procedures.
(3) Remove the three screws that secure the
heated seat switch bezel to the instrument panel
(Fig. 4).
(4) Pull the heated seat switch bezel out from the
instrument panel far enough to access and disconnect
the two instrument panel wire harness connectors
from the connector receptacles on the backs of the
heated seat switches.
(5) Remove the heated seat switch bezel and both
switches from the instrument panel as a unit.
Fig. 3 Heated Seat Switch
BR/BEHEATED SEAT SYSTEM 8G - 9
DRIVER SEAT HEATER SWITCH (Continued)
Page 441 of 2255
(6) From the back of the heated seat switch bezel,
gently push the heated seat switch out through the
front of the bezel.
INSTALLATION
Both heated seat switches and the heated seat
switch bezel are available individually for service
replacement.
NOTE: When installing the heated seat switches, be
certain they are installed in the proper mounting
holes of the heated seat switch bezel. Note that the
driver side and passenger side switches are identi-
cal in appearance except for the keyway in the con-
nector receptacle on the backs of the switches. The
driver side switch has the keyway located near the
bottom of the connector receptacle and should be
installed in the left mounting hole of the heated
seat switch bezel. The passenger side switch has
the keyway located near the top of the connector
receptacle and should be installed in the right
mounting hole of the heated seat switch bezel.
(1) From the front of the heated seat switch bezel,
align the back of the heated seat switch with the
proper mounting hole in the heated seat switch bezel
and gently push the switch into the bezel until it
snaps into place.
(2) Position the heated seat switch bezel and both
switches to the instrument panel as a unit.
(3) Reconnect the two instrument panel wire har-
ness connectors to the connector receptacles on the
backs of the heated seat switches.(4) Position the heated seat switch bezel and both
switches in the instrument panel mounting hole as a
unit.
(5) Install and tighten the three screws that secure
the heated seat switch bezel to the instrument panel.
Tighten the screws to 2.2 N´m (20 in. lbs.).
(6) Install the cluster bezel onto the instrument
panel. Refer toCluster Bezelin the index of this
service manual for the location of the proper cluster
bezel installation procedures.
(7) Reconnect the battery negative cable.
HEATED SEAT ELEMENT
DESCRIPTION
Vehicles equipped with the optional heated seat
system have two sets of electrically operated heating
element grids located in each front seat, one set for
the seat cushion and the other set for the seat back.
Each of the heated seat element grids consists of a
single length of resistor wire that is routed in a zig-
zag pattern and captured between a covering and the
adhesive foam rubber backing. Short pigtail wires
with connectors (Fig. 5) are soldered to each end of
each resistor wire element grid, which connect all of
the element grids for each seating position to each
other in series with the heated seat module through
the seat wire harness.
Fig. 4 Heated Seat Switch and Bezel Remove/Install
1 - INSTRUMENT PANEL
2 - SCREW (3)
3 - HEATED SEAT SWITCHES AND BEZEL UNIT
Fig. 5 HEATING ELEMENT INSTALLED
1 - SEAT BACK WIRE HARNESS
2 - HEATED SEAT WIRE HARNESS CONNECTOR
3 - HEATED SEAT CUSHION ELEMENT
8G - 10 HEATED SEAT SYSTEMBR/BE
DRIVER SEAT HEATER SWITCH (Continued)
Page 447 of 2255
B(+) to heated seat module circuit to the heated seat
module as required.
(4) The coil battery terminal (86) is connected to
the electromagnet in the relay. It is connected to bat-
tery voltage and should be hot at all times. Check for
battery voltage at the cavity for relay terminal 86. If
OK, go to Step 5. If not OK, repair the open circuit to
the fused B(+) fuse in the PDC as required.
(5) The coil ground terminal (85) is connected to
the electromagnet in the relay. It is grounded by the
premium version of the Central Timer Module (CTM)
in response to an engine speed message received over
the Chrysler Collision Detection (CCD) data bus from
the Powertrain Control Module (PCM) when the
engine is running. Check for continuity between the
cavity for relay terminal 85 and the heated seat relay
control circuit cavity of the CTM wire harness con-
nector. There should be continuity at all times. If OK,
use a DRBIIItscan tool and the proper diagnostic
procedures manual to test the operation of the CTM
and CCD data bus. If not OK, repair the open heated
seat relay control circuit as required.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the fuse access panel by inserting a
finger in the finger recess molded into the panel and
then pulling the panel sharply away from the left
outboard end of the instrument panel.
(3) The heated seat relay is located on the forward
side of the Junction Block (JB), just above the com-
bination flasher (Fig. 16) .
(4) Grasp the heated seat relay firmly and pull it
straight out from the JB.
INSTALLATION
(1) Position the heated seat relay in the proper
receptacle in the JB.
(2) Align the heated seat relay terminals with the
terminal cavities in the JB receptacle.
(3) Push in firmly on the heated seat relay until
the terminals are fully seated in the terminal cavities
in the JB receptacle.
(4) Insert the tabs on the forward edge of the fuse
access panel in the notches on the forward edge of
the instrument panel fuse access panel opening.
(5) Press the rear edge of the fuse access panel in
toward the instrument panel until the panel snaps
back into place.
(6) Reconnect the battery negative cable.
PASSENGER SEAT HEATER
SWITCH
DESCRIPTION
The heated seat switches are both mounted in a
heated seat switch bezel (Fig. 17), which replaces the
standard equipment cubby bin located in the lower
right corner of the instrument cluster bezel next to
the radio receiver. The two switches are snapped into
the mounting holes of the heated seat switch bezel,
and the heated seat switch bezel is secured with
three screws to the instrument panel. The mounts for
the heated seat switch bezel are concealed behind the
instrument cluster bezel. The two heated seat
switches are identical in appearance and construc-
tion, except for the location of a keyway in the single
connector receptacle on the back of each switch. The
instrument panel wire harness connectors for the
heated seat switches are keyed to match the connec-
tor receptacles on the switches so that the two
heated seat switches can only be connected to the
proper heated seat electrical.
The momentary, bidirectional rocker-type heated
seat switch provides a resistor-multiplexed signal to
the heated seat module on the mux circuit. Each
switch has a center neutral position and momentary
Low and High positions so that both the driver and
Fig. 16 Heated Seat
1 - JUNCTION BLOCK
2 - HEATED SEAT RELAY
3 - INSTRUMENT PANEL
4 - COMBINATION FLASHER
8G - 16 HEATED SEAT SYSTEMBR/BE
HEATED SEAT RELAY (Continued)
Page 448 of 2255
the front seat passenger can select a preferred level
of seat heating. Each heated seat switch has two
Light-Emitting Diode (LED) indicator lamps, which
indicate the selected mode (Low or High) of the seat
heater. These indicator lamps also provide diagnostic
feedback for the heated seat system. Each switch
also has an incandescent bulb, which provides dim-
mer controlled back lighting of the switch when the
headlamps or park lamps are on.
The two LED indicator lamps and the incandescent
bulb in each heated seat switch cannot be repaired. If
the indicator lamps or back lighting bulb are faulty
or damaged, the individual heated seat switch must
be replaced.
OPERATION
The heated seat switches receive battery current
through a fused ignition switch output (run) circuit
when the ignition switch is in the On position.
Depressing the heated seat switch rocker to its
momentary High or Low position provides a hard-
wired resistor multiplexed voltage request signal to
the heated seat module to power the heated seat ele-
ment of the selected seat and maintain the requested
temperature setting. If the heated seat switch is
depressed to a different position (Low or High) than
the currently selected state, the heated seat module
will change states to support the new selection. If a
heated seat switch is depressed a second time to thesame position as the currently selected state, the
heated seat module interprets the second input as a
request to turn the seat heater off. The heated seat
module will then turn the heated seat elements for
that seat off.
The indicator lamps in the heated seat switches
receive battery current through a fused ignition
switch output (run) circuit when the ignition switch
is in the On position. The ground side of each indi-
cator lamp is controlled by a separate (high or low/
driver or passenger) indicator lamp driver circuit by
the heated seat module. The heated seat module con-
trol of the switch indicator lamps also allows the
module to provide diagnostic feedback to the vehicle
operator to indicate monitored heated seat system
faults by flashing the indicator lamps on and off. One
side of the incandescent back lighting bulb in each
heated seat switch is connected to ground at all
times. The other side of the incandescent bulb is con-
nected to the fused panel lamps dimmer switch sig-
nal circuit. These bulbs are energized when the park
lamps or headlamps are turned on, and their illumi-
nation intensity is controlled by the panel lamps dim-
mer switch.
DIAGNOSIS AND TESTING - HEATED SEAT
SWITCH
Refer toWiring Diagramsfor the location of com-
plete heated seat system wiring diagrams.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) If the problem being diagnosed involves inoper-
ative heated seat switch back lighting and the cluster
illumination lamps operate, go to Step 2. If the prob-
lem being diagnosed involves inoperative heated seat
switch back lighting and the cluster illumination
lamps are also inoperative, refer toInstrument
Clusterin the index of this service manual for the
proper cluster illumination lamps diagnosis and test-
ing procedures. If the problem being diagnosed
involves inoperative heated seat switch indicator
lamps and the heated seat elements do not heat,
refer to Step 4. If the problem being diagnosed
Fig. 17 Heated Seat Switches
1 - Driver Switch
2 - Passenger Switch
3 - Indicator Lamps
4 - Heated Seat Switch Bezel
BR/BEHEATED SEAT SYSTEM 8G - 17
PASSENGER SEAT HEATER SWITCH (Continued)
Page 450 of 2255
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cluster bezel from the instrument
panel. Refer toCluster Bezelin the index of this
service manual for the location of the proper cluster
bezel removal procedures.
(3) Remove the three screws that secure the
heated seat switch bezel to the instrument panel
(Fig. 19).
(4) Pull the heated seat switch bezel out from the
instrument panel far enough to access and disconnect
the two instrument panel wire harness connectors
from the connector receptacles on the backs of the
heated seat switches.
(5) Remove the heated seat switch bezel and both
switches from the instrument panel as a unit.(6) From the back of the heated seat switch bezel,
gently push the heated seat switch out through the
front of the bezel.
INSTALLATION
Both heated seat switches and the heated seat
switch bezel are available individually for service
replacement.
NOTE: When installing the heated seat switches, be
certain they are installed in the proper mounting
holes of the heated seat switch bezel. Note that the
driver side and passenger side switches are identi-
cal in appearance except for the keyway in the con-
nector receptacle on the backs of the switches. The
driver side switch has the keyway located near the
bottom of the connector receptacle and should be
installed in the left mounting hole of the heated
seat switch bezel. The passenger side switch has
the keyway located near the top of the connector
receptacle and should be installed in the right
mounting hole of the heated seat switch bezel.
(1) From the front of the heated seat switch bezel,
align the back of the heated seat switch with the
proper mounting hole in the heated seat switch bezel
and gently push the switch into the bezel until it
snaps into place.
(2) Position the heated seat switch bezel and both
switches to the instrument panel as a unit.
(3) Reconnect the two instrument panel wire har-
ness connectors to the connector receptacles on the
backs of the heated seat switches.
(4) Position the heated seat switch bezel and both
switches in the instrument panel mounting hole as a
unit.
(5) Install and tighten the three screws that secure
the heated seat switch bezel to the instrument panel.
Tighten the screws to 2.2 N´m (20 in. lbs.).
(6) Install the cluster bezel onto the instrument
panel. Refer toCluster Bezelin the index of this
service manual for the location of the proper cluster
bezel installation procedures.
(7) Reconnect the battery negative cable.
Fig. 19 Heated Seat Switch and Bezel Remove/
Install
1 - INSTRUMENT PANEL
2 - SCREW (3)
3 - HEATED SEAT SWITCHES AND BEZEL UNIT
BR/BEHEATED SEAT SYSTEM 8G - 19
PASSENGER SEAT HEATER SWITCH (Continued)
Page 480 of 2255
INSTRUMENT CLUSTER
TABLE OF CONTENTS
page page
INSTRUMENT CLUSTER
DESCRIPTION..........................2
OPERATION............................3
DIAGNOSIS AND TESTING - INSTRUMENT
CLUSTER............................6
REMOVAL.............................10
DISASSEMBLY.........................10
ASSEMBLY............................12
INSTALLATION.........................13
ABS INDICATOR
DESCRIPTION.........................14
OPERATION...........................14
AIRBAG INDICATOR
DESCRIPTION.........................15
OPERATION...........................15
BRAKE/PARK BRAKE INDICATOR
DESCRIPTION.........................15
OPERATION...........................15
DIAGNOSIS AND TESTING - BRAKE
INDICATOR..........................16
CHECK GAUGES INDICATOR
DESCRIPTION.........................17
OPERATION...........................17
CRUISE INDICATOR
DESCRIPTION.........................18
OPERATION...........................18
ENGINE TEMPERATURE GAUGE
DESCRIPTION.........................18
OPERATION...........................19
FUEL GAUGE
DESCRIPTION.........................19
OPERATION...........................20
GEAR SELECTOR INDICATOR
DESCRIPTION.........................20
OPERATION...........................21
HIGH BEAM INDICATOR
DESCRIPTION.........................21
OPERATION...........................21
DIAGNOSIS AND TESTING - HIGH BEAM
INDICATOR..........................21
LOW FUEL INDICATOR
DESCRIPTION.........................22
OPERATION...........................22
MALFUNCTION INDICATOR LAMP MIL
DESCRIPTION.........................23
OPERATION...........................23
ODOMETER
DESCRIPTION.........................24
OPERATION...........................24OIL PRESSURE GAUGE
DESCRIPTION.........................25
OPERATION...........................25
OVERDRIVE OFF INDICATOR
DESCRIPTION.........................26
OPERATION...........................26
SEATBELT INDICATOR
DESCRIPTION.........................27
OPERATION...........................27
SERVICE REMINDER INDICATOR
DESCRIPTION.........................27
OPERATION...........................28
SHIFT INDICATOR (TRANSFER CASE)
DESCRIPTION.........................28
OPERATION...........................28
DIAGNOSIS AND TESTING - FOUR-WHEEL
DRIVE INDICATOR....................29
SPEEDOMETER
DESCRIPTION.........................29
OPERATION...........................30
TACHOMETER
DESCRIPTION.........................30
OPERATION...........................30
TRANS OVERTEMP INDICATOR
DESCRIPTION.........................31
OPERATION...........................31
TURN SIGNAL INDICATOR
DESCRIPTION.........................32
OPERATION...........................32
DIAGNOSIS AND TESTING - TURN SIGNAL
INDICATOR..........................32
UPSHIFT INDICATOR
DESCRIPTION.........................32
OPERATION...........................33
VOLTAGE GAUGE
DESCRIPTION.........................33
OPERATION...........................33
WAIT-TO-START INDICATOR
DESCRIPTION.........................34
OPERATION...........................34
WASHER FLUID INDICATOR
DESCRIPTION.........................35
OPERATION...........................35
DIAGNOSIS AND TESTING - WASHER FLUID
INDICATOR..........................35
WATER-IN-FUEL INDICATOR
DESCRIPTION.........................36
OPERATION...........................36
BR/BEINSTRUMENT CLUSTER 8J - 1