tow DODGE RAM 2003 Service Repair Manual

UPPER RADIATOR
CROSSMEMBER
REMOVAL
(1) Remove the hood latch. (Refer to 23 - BODY/
HOOD/LATCH - REMOVAL)
(2) Remove the radiator and condenser bolts. (Fig.
14)
(3) Remove the bolts and remove the crossmember.
(Fig. 15)
INSTALLATION
(1) Install the crossmember and install the bolts.
(2) Tighten the bolts to 28 N´m (21 ft. lbs.).
(3) Install the radiator and condenser bolts and
tighten to 8 N´m (75 in. lbs.).
(4) Install the hood latch. (Refer to 23 - BODY/
HOOD/LATCH - INSTALLATION)
SIDE VIEW MIRROR GLASS
REMOVAL
WARNING: ALWAYS WEAR EYE AND HAND PRO-
TECTION WHEN SERVICING THE MIRROR ASSEM-
BLY. FAILURE TO OBSERVE THESE WARNINGS
MAY RESULT IN PERSONAL INJURY FROM BRO-
KEN GLASS.
Standard Mirror
(1) Position the mirror glass so that it's facing in
toward the vehicle as far as possible. (Fig. 16)
(2) Disengage the rear housing cover retaining
tabs and remove the cover. (Fig. 17)
(3) Disengage the lower glass retaining tab to
motor. (Fig. 18)
(4) Slide glass up and remove from motor.
(5) Disconnect the two heated mirror electrical
connectors, if equipped.
Fig. 14 CONDENSER/RADIATOR FASTENERS
1 - CONDENSER BOLT
2 - RADIATOR BOLT
3 - RADIATOR CROSSMEMBER
Fig. 15 RADIATOR CROSSMEMBER
1 - BOLTS (2)
2 - CROSSMEMBER
3 - BOLTS (2)
Fig. 16 STANDARD MIRROR POSITION
1 - RETAINING TABS (2)
2 - MIRROR HOUSING
3 - MIRROR GLASS
23 - 42 EXTERIORDR

Tow Package Mirror
(1) Position the mirror in the out position. (Fig. 19)
(2) Release the retaining clip and separate the
glass.
(3) Disconnect the four heated glass electrical con-
nectors, if equipped. (Fig. 20)
Fig. 17 STANDARD MIRROR HOUSING COVER
1 - MIRROR HOUSING COVER
2 - RETAINING TABS (3)
Fig. 18 STANDARD MIRROR RETAINING TAB
1 - MIRROR ASSEMBLY
2 - MIRROR GLASS LOWER RETAINING TAB
Fig. 19 TOW PACKAGE MIRROR POSITION
1 - MIRROR HOUSING ASSEMBLY
2 - MIRROR GLASS RETAINING CLIP
3 - MIRROR GLASS
Fig. 20 TOW PACKAGE MIRROR GLASS
1 - HEATED GLASS ELECTRICAL CONNECTORS (IF EQUIPPED)
2 - MIRROR GLASS
3 - RETAINING CLIP
DREXTERIOR 23 - 43
SIDE VIEW MIRROR GLASS (Continued)

INSTALLATION
Standard Mirror
(1) Connect the two heated mirror electrical con-
nectors, if equipped. (Fig. 21)
(2) Position the mirror glass mounting holes over
the four feet of the mirror motor and slide down.
(Fig. 22)
(3) Engage the lower glass retaining tab to the
motor. (Fig. 18)
(4) Position the rear housing cover and seat the
retaining tabs fully. (Fig. 17)
Tow Package Mirror
(1) Make sure the retaining clip is seated in the
closed position on the mirror glass.
(2) Connect the heated mirror electrical connec-
tors, if equipped.
NOTE: Pressure must be applied equally over the
center portion of the mirror to engage the mirror
glass retaining clip fully.
(3) Position the glass over the motor mounting and
seat fully. Make sure the retaining clip seats fully.
REAR FENDER
REMOVAL
(1) Remove the wheel house splash shield. (Refer
to 23 - BODY/EXTERIOR/REAR WHEELHOUSE
SPLASH SHIELD - REMOVAL)
(2) Disconnect the marker lamps electrical connec-
tors.
(3) Remove the tail lamp units. (Refer to 8 -
ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
TAIL LAMP UNIT - REMOVAL)
(4) Remove the two fender nuts. (Fig. 23)
(5) Remove the rear inner nuts below the tail
lamp. (Fig. 24)
(6) Remove the two bolts at the rear bottom edge.
(7) Remove the two bolts at the front bottom edge.
(8) Remove the four inner nuts front edge. (Fig.
25)
(9) Loosen bolts and loosen the two fender support
brackets. (Fig. 26)
CAUTION: Mask off the surrounding box area to
avoid damage to the painted surfaces.
(10) Lift the fender up off the support brackets
and remove the fender.
INSTALLATION
CAUTION: Mask off the surrounding box area to
avoid damage to the painted surfaces during instal-
lation.
(1) Carefully position the fender over the support
brackets.
(2) Install the four inner nuts along the front edge
of the fender and tighten to 7 N´m (60 in. lbs.).
(3) Install the two inner nuts along the rear edge
of the fender below the tail lamp unit and tighten to
7 N´m (60 in. lbs.).
(4) Tighten the six support bracket bolts and
tighten to 11 N´m (8 ft. lbs.).
Fig. 21 STANDARD MIRROR INSTALLATION
1 - MIRROR GLASS
2 - UPPER AND LOWER RETAINING CLIPS
3 - HEATED MIRROR ELECTRICAL CONNECTORS (IF
EQUIPPED)
4 - MIRROR GLASS MOUNTING HOLES (4)
Fig. 22 STANDARD MIRROR ASSEMBLY
1 - HEATED MIRROR ELECTRICAL CONNECTORS (IF
EQUIPPED)
2 - MIRROR HOUSING
3 - HOUSING COVER LOCKING TABS
4 - MIRROR GLASS MOUNTING FEET (4)
23 - 44 EXTERIORDR
SIDE VIEW MIRROR GLASS (Continued)

REAR VIEW MIRROR
REMOVAL
(1) If equipped, disconnect mirror harness connec-
tor.
(2) Loosen the mirror base setscrew (Fig. 18).
(3) Slide the mirror base upward and off the
bracket.
INSTALLATION
INSTALLATION
(1) Position the mirror base at the bracket and
slide it downward onto the support bracket (Fig. 18).
(2) Tighten the setscrew 1 N´m (15 in. lbs.) torque.
(3) If equipped, connect mirror harness connector.
INSTALLATION - REARVIEW MIRROR
SUPPORT BRACKET
(1) Mark the position for the mirror bracket on the
outside of the windshield glass with a wax pencil.
(2) Clean the bracket contact area on the glass.
Use a mild powdered cleanser on a cloth saturated
with isopropyl (rubbing) alcohol. Finally, clean the
glass with a paper towel dampened with alcohol.
(3) Sand the surface on the support bracket with
fine grit-sandpaper. Wipe the bracket surface clean
with a paper towel.(4) Apply accelerator to the surface on the bracket
according to the following instructions:
(a) Crush the vial to saturate the felt applicator.
(b) Remove the paper sleeve.
(c) Apply accelerator to the contact surface on
the bracket.
(d) Allow the accelerator to dry for five minutes.
(e) Do not touch the bracket contact surface
after the accelerator has been applied.
(5) Apply adhesive accelerator to the bracket con-
tact surface on the windshield glass. Allow the accel-
erator to dry for one minute. Do not touch the glass
contact surface after the accelerator has been
applied.
(6) Install the bracket according to the following
instructions:
(a) Apply one drop of adhesive at the center of
the bracket contact-surface on the windshield
glass.
(b) Apply an even coat of adhesive to the contact
surface on the bracket.
(c) Align the bracket with the marked position
on the windshield glass.
(d) Press and hold the bracket in place for at
least one minute.
NOTE: Verify that the mirror support bracket is cor-
rectly aligned, because the adhesive will cure rap-
idly.
(7) Allow the adhesive to cure for 8-10 minutes.
Remove any excess adhesive with an alcohol-damp-
ened cloth.
(8) Allow the adhesive to cure for an additional
8-10 minutes before installing the mirror.
SUN VISOR
REMOVAL
(1) Remove the screws at the visor pivot and
remove the visor.
INSTALLATION
(1) Install the visor and install the screws at the
visor pivots.
Fig. 18 REAR VIEW MIRROR
1 - CONNECTOR
2 - SCREW
3 - REAR VIEW MIRROR
4 - SUPPORT BUTTON
5 - WINDSHIELD
DRINTERIOR 23 - 71

LOAD FLOOR
REMOVAL
(1) Fold the rear seat cushion up.
(2) Remove the rear nuts in each corner. (Fig. 22)
(3) Fold the load floor up, remove the front bolts
and remove the tray. (Fig. 23)
INSTALLATION
(1) Install the load floor and install the bolts.
(2) Tighten the bolts to 40 N´m (30 ft. lbs.).
(3) Fold the load floor down and install the nuts.
(4) Tighten the nuts to 25 N´m (18 ft. lbs.).
LOAD FLOOR SUPPORT
CYLINDER
REMOVAL
(1) Open the load floor.
(2) Remove the snap clips and retaining pins. (Fig.
24)
(3) Remove the support cylinder.
INSTALLATION
(1) Install the support cylinder with the thin end
down.
(2) Install the retaining pins and clips.
Fig. 22 REAR LOAD FLOOR - REAR FASTENERS
1 - REAR SEAT CUSHION
2 - NUTS (2)
3 - STOWAGE TRAYFig. 23 REAR LOAD FLOOR - TYPICAL
1 - REAR STORAGE BIN
2 - LOAD FLOOR
3 - BOLTS (2)
4 - SUPPORT CYLINDER
Fig. 24 LOAD FLOOR SUPPORT CYLINDER
1 - RETAINING PINS/CLIPS (2)
2 - LOAD FLOOR
3 - SUPPORT CYLINDER
DRINTERIOR 23 - 73

(1) Recover refrigerant(Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING - STANDARD
PROCEDURE).
(2) Remove and disassemble the HVAC housing.
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - REMOVAL)
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - DISASSEMBLY)
(3) Remove the levers from the driver and passen-
ger side blend air doors (Fig. 2).
(4) Gently slide the drivers or passenger side blend
air door toward the out side of the case and tilt and
lift the doors out of the case.
(5) Inspect doors, seals and case for damage or
binding and repair or replace as required.
INSTALLATION
NOTE: Vehicles equiped with single zone HVAC
systems will only have one blend air door, dual
zone systems have two blend air doors.(1) Place the blend door pivot shafts in to the pivot
holes in the bottom of the lower half of the HVAC
housing.
(2) Blend doors are installed by carefully tipping
the doors in and then sliding each door into position.
(3) Install blend door levers to each door, position
levers so that the doors are able to move smoothly
without any binding. Adjust as required to insure
proper operation.
(4) Check all sealing surfaces and reposition or
replace any seals as required.
(5) Assemble the HVAC housing. (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - ASSEMBLY)
(6) Install the HVAC housing in the vehicle. (Refer
to 24 - HEATING & AIR CONDITIONING/DISTRI-
BUTION/HVAC HOUSING - INSTALLATION)
(7) Run calibration test.
BLOWER MOTOR
DESCRIPTION
The blower motor and blower wheel are located in
the passenger side end of the HVAC housing, below
the glove box. The blower motor controls the velocity
of air flowing through the HVAC housing by spinning
a squirrel cage-type blower wheel within the housing
at the selected speed. The blower motor and wheel
can be removed from the housing inside the vehicle
without removing the dash or HVAC housing assem-
bly.
OPERATION
The blower motor will only operate when the igni-
tion switch is in the On position, and the A/C Heater
mode control switch knob is in any position, except
Off. The blower motor receives a fused battery feed
through the blower motor relay whenever the igni-
tion switch is in the On position. The blower motor
battery feed circuit is protected by a fuse in the
Power Distribution Center (PDC). Blower motor
speed is controlled by regulating the ground path
through the A/C Heater control blower motor switch
and the blower motor resistor.
The blower motor and blower motor wheel cannot
be repaired and, if faulty or damaged, they must be
replaced. The blower motor and blower wheel are ser-
viced only as a unit.
Fig. 2 Dual Zone HVAC Housing- (typical single
zone)
1 - Passenger Side Blend Door Lever (if equipped)
2 - Passenger Side Blend Door (if equipped)
3 - Fin Sensor Wire
4 - Lower Blower Motor Mounting Housing
5 - HVAC Evaporator
6 - Fin Sensor
7 - Driver Side Blend Door
8 - Driver Side Blend Door Lever
DRDISTRIBUTION 24 - 25
BLEND DOOR (Continued)

During periods of high manifold vacuum, such as
idle or cruising speeds, vacuum is sufficient to com-
pletely compress spring. It will then pull the plunger
to the top of the valve (Fig. 17). In this position there
is minimal vapor flow through the valve.
During periods of moderate manifold vacuum, the
plunger is only pulled part way back from inlet. This
results in maximum vapor flow through the valve
(Fig. 18).
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - PCV VALVE - 3.7L
V-6/ 4.7L V-8
(1) Disconnect PCV line/hose (Fig. 19) by discon-
necting rubber connecting hose at PCV valve fitting.
(2) Remove PCV valve at oil filler tube by rotating
PCV valve downward until locating tabs have been
freed at cam lock (Fig. 19). After tabs have cleared,
pull valve straight out from filler tube.To prevent
damage to PCV valve locating tabs, valve must
be pointed downward for removal. Do not force
valve from oil filler tube.(3) After valve is removed, check condition of valve
o-ring (Fig. 19). Also, PCV valve should rattle when
shaken.
(4) Reconnect PCV valve to its connecting line/
hose.
(5) Start engine and bring to idle speed.
(6) If valve is not plugged, a hissing noise will be
heard as air passes through valve. Also, a strong vac-
uum should be felt with a finger placed at valve
inlet.
(7) If vacuum is not felt at valve inlet, check line/
hose for kinks or for obstruction. If necessary, clean
out intake manifold fitting at rear of manifold. Do
this by turning a 1/4 inch drill (by hand) through the
fitting to dislodge any solid particles. Blow out the
fitting with shop air. If necessary, use a smaller drill
to avoid removing any metal from the fitting.
(8)Do not attempt to clean the old PCV valve.
(9) Return PCV valve back to oil filler tube by
placing valve locating tabs (Fig. 19) into cam lock.
Press PCV valve in and rotate valve upward. A slight
click will be felt when tabs have engaged cam lock.
Valve should be pointed towards rear of vehicle.
(10) Connect PCV line/hose and connecting rubber
hose to PCV valve.
(11) Disconnect rubber hose from fresh air fitting
at air cleaner resonator box. Start engine and bring
to idle speed. Hold a piece of stiff paper (such as a
parts tag) loosely over the opening of the discon-
nected rubber hose.
(12) The paper should be drawn against the hose
opening with noticeable force. This will be after
allowing approximately one minute for crankcase
pressure to reduce.
(13) If vacuum is not present, disconnect each PCV
system hose at top of each crankcase breather (Fig.
20). Check for obstructions or restrictions.
(14) If vacuum is still not present, remove each
PCV system crankcase breather (Fig. 20) from each
cylinder head. Check for obstructions or restrictions.
If plugged, replace breather. Tighten breather to 12
N´m (106 in. lbs.) torque. Do not attempt to clean
breather.
(15) If vacuum is still not present, disconnect each
PCV system hose at each fitting, and at each check
valve (Fig. 21). Check for obstructions or restrictions.DIAGNOSIS AND TESTING - PCV VALVE - 5.9L
V-8
(1) With engine idling, remove the PCV valve from
cylinder head (valve) cover. If the valve is not
plugged, a hissing noise will be heard as air passes
through the valve. Also, a strong vacuum should be
felt at the valve inlet (Fig. 22).
(2) Return the PCV valve into the valve cover.
Remove the fitting and air hose at the opposite valve
Fig. 16 ENGINE OFF OR ENGINE BACKFIRE - NO
VAPOR FLOW
Fig. 17 HIGH INTAKE MANIFOLD VACUUM -
MINIMAL VAPOR FLOW
Fig. 18 MODERATE INTAKE MANIFOLD VACUUM -
MAXIMUM VAPOR FLOW
DREVAPORATIVE EMISSIONS 25 - 19
PCV VALVE (Continued)

tabs, valve must be pointed downward for
removal. Do not force valve from oil filler tube.
(3) After valve is removed, check condition of valve
o-ring (Fig. 25).
5.7L V-8
The PCV valve is mounted into the top of the
intake manifold, located to the right / rear of the
throttle body (Fig. 12). The PCV valve is sealed to
the intake manifold with 2 o-rings (Fig. 13).
(1) Remove PCV valve by rotating counter-clock-
wise 90 degrees until locating tabs have been freed.
After tabs have cleared, pull valve straight up from
intake manifold.
(2) After valve is removed, check condition of 2
valve o-rings.
INSTALLATION
3.7L V6 / 4.7L V-8
The PCV valve is located on the oil filler tube. Two
locating tabs are located on the side of the valve.
These 2 tabs fit into a cam lock in the oil filler tube.
An o-ring seals the valve to the filler tube.
(1) Return PCV valve back to oil filler tube by
placing valve locating tabs into cam lock. Press PCV
valve in and rotate valve upward. A slight click will
be felt when tabs have engaged cam lock. Valve
should be pointed towards rear of vehicle.
(2) Connect PCV line/hose and rubber hose to PCV
valve.
5.7L V-8
(1) Clean out intake manifold opening.
(2) Check condition of 2 o-rings on PCV valve.
(3) Apply engine oil to 2 o-rings.
(4) Place PCV valve into intake manifold and
rotate 90 degrees clockwise for installation.
VACUUM LINES
DESCRIPTION
A vacuum schematic for emission related items can
be found on the vehicles VECI label. Refer to Vehicle
Emission Control Information (VECI) Label for label
location.
VAPOR CANISTER
DESCRIPTION
Two, maintenance free, EVAP canisters are used.
Both canisters are mounted into a two-piece support
bracket located near the front of the fuel tank (Fig.
26).
OPERATION
Two, maintenance free, EVAP canisters are
used.The EVAP canisters are filled with granules of
an activated carbon mixture. Fuel vapors entering
the EVAP canisters are absorbed by the charcoal
granules.
Fuel tank pressure vents into the EVAP canisters.
Fuel vapors are temporarily held in the canisters
until they can be drawn into the intake manifold.
The duty cycle EVAP canister purge solenoid allows
the EVAP canisters to be purged at predetermined
times and at certain engine operating conditions.
REMOVAL
Two, maintenance free, EVAP canisters are used.
Both canisters are mounted into a two-piece support
bracket located near the front of the fuel tank (Fig.
26).
(1) Raise and support vehicle.
(2) Remove fuel tubes/lines at each EVAP canister.
Note location of tubes/lines before removal for easier
installation.
(3) Remove lower support bracket (Fig. 27).
(4) Remove mounting nuts at top of each canister
(Fig. 27).
Fig. 26 LOCATION, EVAP CANISTERS
1 - LDP
2 - LDP MOUNTING BOLT
3 - ELEC. CONNEC.
4 - FILTER MOUNTING BOLT
5 - LDP FILTER
6 - CONNECTING HOSE
7 - EVAP CANISTER MOUNTING BRACKET
8 - EVAP CANISTERS (2)
25 - 22 EVAPORATIVE EMISSIONSDR
PCV VALVE (Continued)

FLUID RESERVOIR - REMOVAL..........5-19
FLUID, SPECIFICATIONS - BRAKE.........5-18
FLUSH - SPECIFICATIONS, GAP.........23-95
FLUSHING - STANDARD PROCEDURE,
COOLING SYSTEM CLEANING/
REVERSE............................7-17
FLUSHING POWER STEERING SYSTEM -
STANDARD PROCEDURE...............19-39
FLYWHEEL - ASSEMBLY................6-12
FLYWHEEL - DIAGNOSIS AND TESTING....6-11
FLYWHEEL - DISASSEMBLY.............6-12
FLYWHEEL - INSTALLATION.............6-12
FLYWHEEL - REMOVAL.................6-12
FOG LAMP - INSTALLATION............8L-11
FOG LAMP - REMOVAL................8L-11
FOG LAMP RELAY - DESCRIPTION.......8L-11
FOG LAMP RELAY - DIAGNOSIS AND
TESTING, FRONT.....................8L-12
FOG LAMP RELAY - INSTALLATION......8L-13
FOG LAMP RELAY - OPERATION.........8L-12
FOG LAMP RELAY - REMOVAL..........8L-13
FOOTMANS LOOP BRACKETS -
INSTALLATION, SEAT BACK REAR.......23-85
FOOTMANS LOOP BRACKETS -
REMOVAL, SEAT BACK REAR...........23-85
FORM-IN-PLACE GASKETS AND
SEALERS - STANDARD PROCEDURE.....9-232,
9-289,9-360,9-9,9-93
FRAME - INSTALLATION, GRILLE........23-40
FRAME - REAR - INSTALLATION, SEAT
CUSHION...........................23-85
FRAME - REAR - REMOVAL, SEAT
CUSHION...........................23-85
FRAME - REMOVAL, GRILLE............23-40
FRAME DIMENSIONS - SPECIFICATIONS . . 13-17
FRAME H-SECTION REPLACEMENT -
STANDARD PROCEDURE, REAR.........13-15
FRAME RAIL TIP REPLACEMENT -
STANDARD PROCEDURE, LIGHT DUTY
FRONT..............................13-4
FRONT - DESCRIPTION, CRANKSHAFT
OIL SEAL...........................9-254
FRONT - INSTALLATION........5-16,5-17,5-29
FRONT - INSTALLATION...............22-15
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL........9-134,9-203,9-255,9-324,9-45
FRONT - INSTALLATION, SEAT..........23-82
FRONT - INSTALLATION, SEAT BACK
CUSHION / COVER...................23-83
FRONT - INSTALLATION, SEAT CUSHION
/ COVER............................23-83
FRONT - OPERATION, CRANKSHAFT OIL
SEAL..............................9-254
FRONT - REMOVAL............5-12,5-16,5-28
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL...........9-134,9-203,9-254,9-323,9-44
FRONT - REMOVAL, SEAT..............23-82
FRONT - REMOVAL, SEAT BACK
CUSHION / COVER...................23-83
FRONT - REMOVAL, SEAT CUSHION /
COVER.............................23-83
FRONT AIR DAM - INSTALLATION........13-2
FRONT AIR DAM - REMOVAL............13-2
FRONT AXLE - 9 1/4 AA -
ADJUSTMENTS.......................3-49
FRONT AXLE - 9 1/4 AA - DESCRIPTION . . . 3-45
FRONT AXLE - 9 1/4 AA - DIAGNOSIS
AND TESTING........................3-45
FRONT AXLE - 9 1/4 AA - INSTALLATION . . . 3-48
FRONT AXLE - 9 1/4 AA - OPERATION.....3-45
FRONT AXLE - 9 1/4 AA - REMOVAL......3-48
FRONT AXLE - 9 1/4 AA - SPECIAL
TOOLS..............................3-53
FRONT AXLE - 9 1/4 AA -
SPECIFICATIONS......................3-53
FRONT AXLE - C205F - ADJUSTMENTS....3-21
FRONT AXLE - C205F - DESCRIPTION.....3-18
FRONT AXLE - C205F - DIAGNOSIS AND
TESTING............................3-18
FRONT AXLE - C205F - INSTALLATION.....3-21
FRONT AXLE - C205F - OPERATION.......3-18
FRONT AXLE - C205F - REMOVAL
........3-21
FRONT AXLE - C205F - SPECIAL TOOLS
. . . 3-30
FRONT AXLE - C205F - SPECIFICATIONS
. . . 3-29
FRONT BEARING - INSTALLATION,
OUTPUT SHAFT
...............21-217,21-395
FRONT BEARING - REMOVAL, OUTPUT
SHAFT
......................21-217,21-395FRONT BRAKE HOSE - INSTALLATION......5-9
FRONT BUMPER - INSTALLATION.........13-2
FRONT BUMPER - REMOVAL............13-2
FRONT CENTER SEAT BELT -
INSTALLATION......................8O-27
FRONT CENTER SEAT BELT - REMOVAL . . 8O-26
FRONT CENTER SEAT BELT &
RETRACTOR - INSTALLATION...........8O-26
FRONT CENTER SEAT BELT &
RETRACTOR - REMOVAL..............8O-25
FRONT CLUTCH - ASSEMBLY....21-206,21-386
FRONT CLUTCH - DESCRIPTION . . 21-204,21-384
FRONT CLUTCH - DISASSEMBLY . 21-205,21-384
FRONT CLUTCH - INSPECTION . . . 21-206,21-385
FRONT CLUTCH - OPERATION . . . 21-204,21-384
FRONT CONTROL MODULE -
DESCRIPTION.....................8W-97-4
FRONT CONTROL MODULE -
DESCRIPTION........................8E-5
FRONT CONTROL MODULE - DIAGNOSIS
AND TESTING.....................8W-97-5
FRONT CONTROL MODULE - DIAGNOSIS
AND TESTING........................8E-6
FRONT CONTROL MODULE -
INSTALLATION....................8W-97-5
FRONT CONTROL MODULE -
INSTALLATION........................8E-6
FRONT CONTROL MODULE - OPERATION . 8W-97-5
FRONT CONTROL MODULE - OPERATION . . 8E-5
FRONT CONTROL MODULE - REMOVAL . . 8W-97-5
FRONT CONTROL MODULE - REMOVAL....8E-6
FRONT COVER INSTALLED -
INSTALLATION, FRONT OIL SEAL........9-384
FRONT COVER INSTALLED - REMOVAL,
FRONT OIL SEAL.....................9-384
FRONT COVER REMOVED -
INSTALLATION, FRONT OIL SEAL........9-384
FRONT COVER REMOVED - REMOVAL,
FRONT OIL SEAL.....................9-384
FRONT CROSSMEMBER - INSTALLATION . . 13-23
FRONT CROSSMEMBER - REMOVAL.....13-23
FRONT DOOR GLASS RUN
WEATHERSTRIP - INSTALLATION........23-92
FRONT DOOR GLASS RUN
WEATHERSTRIP - REMOVAL............23-92
FRONT DOOR INNER BELT MOLDING -
INSTALLATION.......................23-93
FRONT DOOR INNER BELT MOLDING -
REMOVAL..........................23-93
FRONT DOOR OUTER BELT MOLDING -
INSTALLATION.......................23-93
FRONT DOOR OUTER BELT MOLDING -
REMOVAL..........................23-93
FRONT FASCIA - INSTALLATION..........13-3
FRONT FASCIA - REMOVAL..............13-3
FRONT FENDER - INSTALLATION........23-39
FRONT FENDER - REMOVAL............23-39
FRONT FOG LAMP RELAY - DIAGNOSIS
AND TESTING.......................8L-12
FRONT FRAME RAIL TIP REPLACEMENT
- STANDARD PROCEDURE, LIGHT
DUTY...............................13-4
FRONT HOSE - REMOVAL
................5-9
FRONT MOUNT - INSTALLATION
. . . 9-144,9-211,
9-265,9-335,9-392,9-58
FRONT MOUNT - REMOVAL
. . 9-144,9-211,9-264,
9-335,9-392,9-57
FRONT OIL SEAL - FRONT COVER
INSTALLED - INSTALLATION
............9-384
FRONT OIL SEAL - FRONT COVER
INSTALLED - REMOVAL
...............9-384
FRONT OIL SEAL - FRONT COVER
REMOVED - INSTALLATION
.............9-384
FRONT OIL SEAL - FRONT COVER
REMOVED - REMOVAL
................9-384
FRONT OUTBOARD SEAT BELT BUCKLE -
INSTALLATION
......................8O-34
FRONT OUTBOARD SEAT BELT BUCKLE -
REMOVAL
..........................8O-33
FRONT OUTPUT SHAFT SEAL -
INSTALLATION
....21-618,21-653,21-683,21-717
FRONT OUTPUT SHAFT SEAL -
REMOVAL
.......21-617,21-653,21-683,21-717
FRONT PARKING BRAKE CABLE -
INSTALLATION
........................5-32
FRONT PARKING BRAKE CABLE -
REMOVAL
...........................5-31FRONT PROPELLER SHAFT -
INSTALLATION.........................3-7
FRONT PROPELLER SHAFT - REMOVAL.....3-6
FRONT SEAL - INSTALLATION, OIL
PUMP............................21-567
FRONT SEAL - REMOVAL, OIL PUMP....21-567
FRONT SERVO - ASSEMBLY.....21-209,21-388
FRONT SERVO - CLEANING.....21-208,21-388
FRONT SERVO - DESCRIPTION . . . 21-207,21-387
FRONT SERVO - DISASSEMBLY . . 21-208,21-388
FRONT SERVO - INSPECTION....21-208,21-388
FRONT SERVO - OPERATION....21-208,21-387
FRONT SKID PLATE - INSTALLATION.....13-24
FRONT SKID PLATE - REMOVAL.........13-24
FRONT SUSPENSION - DESCRIPTION,
GEAR - INDEPENDENT................19-16
FRONT SUSPENSION - INSTALLATION,
GEAR - INDEPENDENT................19-17
FRONT SUSPENSION - REMOVAL, GEAR
- INDEPENDENT.....................19-16
FRONT SUSPENSION, SPECIAL TOOLS....2-11
FRONT TOW HOOK ASSEMBLY -
INSTALLATION.......................13-26
FRONT TOW HOOK ASSEMBLY -
REMOVAL..........................13-26
FRONT WHEEL SPEED SENSOR -
DESCRIPTION........................5-41
FRONT WHEEL SPEED SENSOR -
INSTALLATION........................5-42
FRONT WHEEL SPEED SENSOR -
OPERATION..........................5-41
FRONT WHEEL SPEED SENSOR -
REMOVAL...........................5-41
FRONT WHEELHOUSE SPLASH SHIELD -
INSTALLATION.......................23-41
FRONT WHEELHOUSE SPLASH SHIELD -
REMOVAL..........................23-40
FUEL CONTROL ACTUATOR -
DESCRIPTION.......................14-85
FUEL CONTROL ACTUATOR -
INSTALLATION.......................14-85
FUEL CONTROL ACTUATOR -
OPERATION.........................14-85
FUEL CONTROL ACTUATOR - REMOVAL . . . 14-85
FUEL DELIVERY - GAS - DESCRIPTION....14-1
FUEL DELIVERY - GAS - OPERATION......14-2
FUEL DRAIN CIRCUIT - OPERATION......14-78
FUEL FILL DOOR - INSTALLATION.......23-39
FUEL FILL DOOR - REMOVAL...........23-39
FUEL FILLER CAP - DESCRIPTION.......25-13
FUEL FILLER CAP - OPERATION.........25-13
FUEL FILTER - STANDARD
PROCEDURES, WATER DRAINING AT.....14-57
FUEL FILTER / WATER SEPARATOR -
DESCRIPTION.......................14-61
FUEL FILTER / WATER SEPARATOR -
INSTALLATION.......................14-62
FUEL FILTER / WATER SEPARATOR -
OPERATION.........................14-61
FUEL FILTER / WATER SEPARATOR -
REMOVAL..........................14-61
FUEL FILTER/PRESSURE REGULATOR -
DESCRIPTION........................14-6
FUEL FILTER/PRESSURE REGULATOR -
OPERATION..........................14-6
FUEL GAUGE - DESCRIPTION...........8J-25
FUEL GAUGE - OPERATION.............8J-26
FUEL HEATER - DESCRIPTION..........14-63
FUEL HEATER - DIAGNOSIS AND
TESTING...........................14-63
FUEL HEATER - OPERATION............14-63
FUEL HEATER RELAY - DESCRIPTION....14-64
FUEL HEATER RELAY - INSTALLATION....14-64
FUEL HEATER RELAY - OPERATION......14-64
FUEL HEATER RELAY - REMOVAL........14-64
FUEL INDICATOR - DESCRIPTION, LOW . . . 8J-29
FUEL INDICATOR - OPERATION, LOW.....8J-29
FUEL INJECTION PUMP - DESCRIPTION . . 14-64
FUEL INJECTION PUMP - INSTALLATION . . 14-67
FUEL INJECTION PUMP - OPERATION....14-64
FUEL INJECTION PUMP - REMOVAL......14-65
FUEL INJECTION PUMP TIMING -
DIAGNOSIS AND TESTING.............14-65
FUEL INJECTOR - DESCRIPTION
....14-32,14-85
FUEL INJECTOR - INSTALLATION
........14-87
FUEL INJECTOR - OPERATION
.....14-32,14-86
FUEL INJECTOR - REMOVAL
............14-87
FUEL INJECTOR FIRING ORDER, DIESEL
. . 14-60
14 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

HIGH-PRESSURE FUEL LINE LEAKS -
DIAGNOSIS AND TESTING.............14-69
HINGE - INSTALLATION.....23-16,23-22,23-31,
23-46
HINGE - INSTALLATION, CENTER SEAT
BACK..............................23-80
HINGE - REMOVAL....23-16,23-22,23-31,23-46
HINGE - REMOVAL, CENTER SEAT BACK . . 23-79
HINGE COVER - INSTALLATION, CENTER
SEAT BACK INERTIA..................23-78
HINGE COVER - REMOVAL, CENTER
SEAT BACK INERTIA..................23-78
HITCH - INSTALLATION, TRAILER........13-25
HITCH - REMOVAL, TRAILER...........13-25
HOAT COOLANT - DESCRIPTION..........7-37
HOISTING - STANDARD PROCEDURE......0-14
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-14
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-14
HOLDDOWN - OPERATION, BATTERY.....8F-14
HOLDDOWN - REMOVAL, BATTERY......8F-14
HOLDER - INSTALLATION, CUP.........23-52
HOLDER - REMOVAL, CUP.............23-52
HOLDING CLUTCHES - DESCRIPTION....21-546
HOLDING CLUTCHES - OPERATION.....21-546
HOLE PLUG - INSTALLATION, CAMSHAFT
CORE..............................9-201
HOLE PLUG - REMOVAL, CAMSHAFT
CORE..............................9-200
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-9
HONING - STANDARD PROCEDURE,
CYLINDER BORE.......9-126,9-233,9-360,9-37
HOOD - INSTALLATION................23-47
HOOD - REMOVAL....................23-47
HOOK - INSTALLATION, COAT...........23-67
HOOK - REMOVAL, COAT..............23-67
HOOK ASSEMBLY - INSTALLATION,
FRONT TOW........................13-26
HOOK ASSEMBLY - REMOVAL, FRONT
TOW ..............................13-26
HORN - DIAGNOSIS AND TESTING.......8H-1
HORN - INSTALLATION.................8H-2
HORN - REMOVAL....................8H-2
HORN SWITCH - DESCRIPTION..........8H-2
HORN SWITCH - DIAGNOSIS AND
TESTING............................8H-2
HORN SYSTEM - DESCRIPTION..........8H-1
HORN SYSTEM - DIAGNOSIS AND
TESTING............................8H-1
HORN SYSTEM - OPERATION............8H-1
HOSE - GEAR TO COOLER -
INSTALLATION, RETURN..........19-43,19-44
HOSE - GEAR TO COOLER - REMOVAL,
RETURN............................19-43
HOSE - INSTALLATION, FRONT BRAKE......5-9
HOSE - INSTALLATION, PRESSURE . 19-43,19-44
HOSE - INSTALLATION, REAR BRAKE.......5-9
HOSE - REMOVAL, FRONT...............5-9
HOSE - REMOVAL, PRESSURE.....19-43,19-44
HOSE - REMOVAL, REAR BRAKE..........5-8
HOSE - RESERVOIR TO COOLER -
INSTALLATION, RETURN..........19-43,19-44
HOSE - RESERVOIR TO COOLER -
REMOVAL, RETURN.............19-43,19-44
HOSE ASSEMBLY - INSTALLATION, REAR
TUBE................................5-9
HOSE ASSEMBLY - REMOVAL, REAR
TUBE................................5-8
HOSE CLAMPS - DESCRIPTION...........7-3
HOSE CLAMPS - OPERATION.............7-5
HOSE WITH AIR CONDITIONING -
INSTALLATION, WATER PUMP BYPASS....7-70
HOSE WITH AIR CONDITIONING -
REMOVAL, WATER PUMP BYPASS........7-68
HOSE WITHOUT AIR CONDITIONING -
INSTALLATION, WATER PUMP BYPASS....7-70
HOSE WITHOUT AIR CONDITIONING -
REMOVAL, WATER PUMP BYPASS........7-69
HOSES/LINES/TUBES PRECAUTIONS -
CAUTION, REFRIGERANT..............24-33
HOSES/TUBES - DESCRIPTION, WASHER . 8R-11
HOSES/TUBES - OPERATION, WASHER . . . 8R-11
HOUSING - ASSEMBLY, HVAC
...........24-28
HOUSING - DIAGNOSIS AND TESTING,
CLUTCH
..............................6-8
HOUSING - DISASSEMBLY, HVAC
........24-28
HOUSING - INSTALLATION, CLUTCH
......6-10
HOUSING - INSTALLATION, GEAR
........9-349HOUSING - INSTALLATION, HVAC........24-29
HOUSING - INSTALLATION, ROCKER.....9-304
HOUSING - REMOVAL, CLUTCH..........6-10
HOUSING - REMOVAL, GEAR...........9-348
HOUSING - REMOVAL, HVAC...........24-27
HOUSING - REMOVAL, ROCKER.........9-304
HOUSING BUSHING - INSTALLATION,
EXTENSION........................21-200
HOUSING BUSHING - REMOVAL,
EXTENSION........................21-200
HOUSING BUSHING AND SEAL -
INSTALLATION, EXTENSION.....21-616,21-682
HOUSING BUSHING AND SEAL -
REMOVAL, EXTENSION.........21-616,21-682
HOUSING COVER - INSTALLATION, GEAR . 9-350
HOUSING COVER - REMOVAL, GEAR.....9-349
HOUSING FLUID LEAK - DIAGNOSIS AND
TESTING, CONVERTER . . . 21-143,21-324,21-495
HOUSING SEAL - INSTALLATION,
ADAPTER...............21-127,21-539,21-83
HOUSING SEAL - INSTALLATION,
EXTENSION.......21-127,21-200,21-380,21-83
HOUSING SEAL - REMOVAL, ADAPTER . . 21-127,
21-539,21-83
HOUSING SEAL - REMOVAL,
EXTENSION.......21-127,21-200,21-380,21-83
HOUSING SEAL AND DUST BOOT -
INSTALLATION, EXTENSION.....21-652,21-716
HOUSING SEAL AND DUST BOOT -
REMOVAL, EXTENSION.........21-652,21-716
HOW TO USE WIRING DIAGRAMS -
DESCRIPTION.....................8W-01-1
H-SECTION REPLACEMENT - STANDARD
PROCEDURE, REAR FRAME............13-15
HUB / BEARING - INSTALLATION.........2-31
HUB / BEARING - REMOVAL.............2-30
HVAC HOUSING - ASSEMBLY...........24-28
HVAC HOUSING - DISASSEMBLY........24-28
HVAC HOUSING - INSTALLATION........24-29
HVAC HOUSING - REMOVAL............24-27
HYDRAULIC BOOSTER - DIAGNOSIS
AND TESTING........................5-25
HYDRAULIC LASH ADJUSTER -
DIAGNOSIS AND TESTING.........9-124,9-31
HYDRAULIC LIFTERS - CLEANING . . 9-260,9-388
HYDRAULIC LIFTERS - INSTALLATION . . . 9-260,
9-388
HYDRAULIC LIFTERS - REMOVAL . . . 9-259,9-387
HYDRAULIC PRESSURE TEST -
DIAGNOSIS AND TESTING......21-140,21-321,
21-493
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS........21-175,21-355,21-513
HYDRAULIC TAPPETS - DIAGNOSIS AND
TESTING......................9-258,9-386
HYDROBOOST - INSTALLATION..........5-22
HYDROBOOST - INSTALLATION, ALL
EXCEPT.............................5-22
HYDROBOOST - REMOVAL..............5-21
HYDROBOOST - REMOVAL, ALL EXCEPT . . . 5-21
HYDRO-BOOST BRAKE BOOSTER -
INSTALLATION........................5-27
HYDRO-BOOST BRAKE BOOSTER -
REMOVAL...........................5-27
HYDROFORM FENDER RAIL REPAIR -
STANDARD PROCEDURE...............13-12
HYDROSTATIC LOCK - STANDARD
PROCEDURE.........9-186,9-232,9-290,9-361
IDENTIFICATION - DESCRIPTION,
FASTENER.........................Intro.-6
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION.............8W-01-6
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE..............Intro.-2
IDLE AIR CONTROL MOTOR -
DESCRIPTION.......................14-33
IDLE AIR CONTROL MOTOR -
INSTALLATION.......................14-35
IDLE AIR CONTROL MOTOR -
OPERATION.........................14-33
IDLE AIR CONTROL MOTOR - REMOVAL . . 14-34
IDLER SHAFT - INSTALLATION......9-175,9-80
IDLER SHAFT - REMOVAL
..........9-175,9-79
IGNITION - SPECIFICATIONS, TORQUE
.....8I-3
IGNITION CIRCUIT SENSE -
DESCRIPTION
.......................8E-10
IGNITION CIRCUIT SENSE - OPERATION
. . 8E-12
IGNITION COIL - DESCRIPTION
..........8I-19IGNITION COIL - INSTALLATION.........8I-24
IGNITION COIL - OPERATION............8I-20
IGNITION COIL - REMOVAL.............8I-23
IGNITION COIL CAPACITOR -
DESCRIPTION........................8I-33
IGNITION COIL CAPACITOR -
INSTALLATION.......................8I-33
IGNITION COIL CAPACITOR - OPERATION . . 8I-33
IGNITION COIL CAPACITOR - REMOVAL . . . 8I-33
IGNITION COIL RESISTANCE, 3.7L V-6.....8I-6
IGNITION COIL RESISTANCE, 4.7L V-8.....8I-6
IGNITION COIL RESISTANCE, 5.7L V-8.....8I-6
IGNITION COIL RESISTANCE, 5.9L.........8I-6
IGNITION COIL RESISTANCE, 8.0L V-10
ENGINE..............................8I-6
IGNITION CONTROL - DESCRIPTION.......8I-1
IGNITION SWITCH - DESCRIPTION........19-9
IGNITION SWITCH - DESCRIPTION,
KEY-IN.............................19-11
IGNITION SWITCH - DIAGNOSIS AND
TESTING............................19-9
IGNITION SWITCH - INSTALLATION......19-11
IGNITION SWITCH - OPERATION.........19-9
IGNITION SWITCH - REMOVAL..........19-10
IGNITION SWITCH AND KEY LOCK
CYLINDER - DIAGNOSIS AND TESTING . . . 19-11
IGNITION TIMING, SPECIFICATIONS.......8I-6
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE..........................8F-11
IMMOBILIZER MODULE - DESCRIPTION,
SENTRY KEY........................8E-13
IMMOBILIZER MODULE - INSTALLATION,
SENTRY KEY........................8E-15
IMMOBILIZER MODULE - OPERATION,
SENTRY KEY........................8E-13
IMMOBILIZER MODULE - REMOVAL,
SENTRY KEY........................8E-15
IMMOBILIZER SYSTEM INDICATOR
LAMP - DESCRIPTION, SENTRY KEY......8Q-5
IMMOBILIZER SYSTEM INDICATOR
LAMP - OPERATION, SENTRY KEY........8Q-5
IMMOBILIZER SYSTEM INITIALIZATION,
STANDARD PROCEDURE - SENTRY
KEY................................8Q-3
IMMOBILIZER SYSTEM (SKIS),
DESCRIPTION - SENTRY KEY............8Q-1
IMMOBILIZER SYSTEM TRANSPONDER
PROGRAMMING, STANDARD
PROCEDURE - SENTRY KEY.............8Q-4
IMPACT AIRBAG CONTROL MODULE -
DESCRIPTION, SIDE..................8O-53
IMPACT AIRBAG CONTROL MODULE -
OPERATION, SIDE....................8O-54
INCORRECT FLUID LEVEL - DIAGNOSIS
AND TESTING, EFFECTS OF.....21-201,21-381,
21-541
INDEPENDENT FRONT SUSPENSION -
DESCRIPTION, GEAR..................19-16
INDEPENDENT FRONT SUSPENSION -
INSTALLATION, GEAR.................19-17
INDEPENDENT FRONT SUSPENSION -
REMOVAL, GEAR.....................19-16
INDICATOR - DESCRIPTION, ABS........8J-17
INDICATOR - DESCRIPTION, AIRBAG.....8J-18
INDICATOR - DESCRIPTION, BRAKE/
PARK BRAKE........................8J-18
INDICATOR - DESCRIPTION, CARGO
LAMP..............................8J-20
INDICATOR - DESCRIPTION, CHECK
GAUGES............................8J-21
INDICATOR - DESCRIPTION, CRUISE.....8J-22
INDICATOR - DESCRIPTION, DOOR AJAR . . 8J-23
INDICATOR - DESCRIPTION, ETC........8J-24
INDICATOR - DESCRIPTION, GEAR
SELECTOR..........................8J-26
INDICATOR - DESCRIPTION, HIGH BEAM . . 8J-27
INDICATOR - DESCRIPTION, LAMP OUT . . . 8J-28
INDICATOR - DESCRIPTION, LOW FUEL . . . 8J-29
INDICATOR - DESCRIPTION, OVERDRIVE
OFF ...............................8J-33
INDICATOR - DESCRIPTION, SEATBELT
. . . 8J-34
INDICATOR - DESCRIPTION, SECURITY
. . . 8J-34
INDICATOR - DESCRIPTION, SERVICE
4WD
...............................8J-35
INDICATOR - DESCRIPTION, TRANS
TEMP
..............................8J-38
INDICATOR - DESCRIPTION, TURN
SIGNAL
............................8J-39
DRINDEX 17
Description Group-Page Description Group-Page Description Group-Page