clock DODGE RAM 2003 Service Owner's Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 2003, Model line: RAM, Model: DODGE RAM 2003Pages: 2895, PDF Size: 83.15 MB
Page 621 of 2895

NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Place the front wheels in the straight-ahead
position.
(2) Remove the clockspring from the steering col-
umn. (Refer to 8 - ELECTRICAL/RESTRAINTS/
CLOCKSPRING - REMOVAL).
(3) Rotate the clockspring rotor clockwise to the
end of its travel.Do not apply excessive torque.
(4) From the end of the clockwise travel, rotate the
rotor about two and one-half turns counterclockwise.
The engagement dowel and yellow rubber boot
should end up at the bottom, and the arrows on the
clockspring rotor and case should be in alignment.
The clockspring is now centered.
(5) The front wheels should still be in the straight-
ahead position. Reinstall the clockspring onto the
steering column. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/CLOCKSPRING - INSTALLATION).
REMOVAL
The clockspring cannot be repaired. It must be
replaced if faulty or damaged, or if the driver airbag
has been deployed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Place the front wheels in the straight ahead
position.
(2) Remove the driver airbag from the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - REMOVAL).
(3) Disconnect the steering wheel wire harness
connectors from the upper clockspring connector
receptacles.CAUTION: Be certain that the screws that secure
the steering wheel puller to the steering wheel are
fully engaged in the steering wheel armature with-
out passing through the steering wheel and damag-
ing the clockspring.
(4) Remove the steering wheel from the steering
column. (Refer to 19 - STEERING/COLUMN/STEER-
ING WHEEL - REMOVAL).
(5) Remove the steering column opening cover
from the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/STEERING COLUMN OPEN-
ING COVER - REMOVAL).
(6) If the vehicle is so equipped, grasp the steering
column tilt knob firmly and pull it straight rearward
to remove it from the tilt adjuster mechanism lever
located on the left side of the column just below the
multi-function switch control stalk.
(7) From below the steering column, remove the
two outboard screws that secure the upper shroud to
the lower shroud.
(8) Using hand pressure, push gently inward on
both sides of the upper shroud near the parting line
between the upper and lower shrouds to release the
snap features that secure it to the lower shroud.
(9) Remove the upper shroud from the lower
shroud.
(10) From below the steering column, remove the
one center screw that secures the lower shroud to the
steering column lock housing.
(11) Remove the lower shroud from the steering
column.
(12) Disconnect the two instrument panel wire
harness connectors for the clockspring from the two
connector receptacles below the steering column on
the back of the clockspring housing.
(13) Remove the two screws that secure the clock-
spring to the multi-function switch mounting housing
(Fig. 20).
(14) Remove the clockspring from the multi-func-
tion switch mounting housing. The clockspring can-
not be repaired. It must be replaced if faulty or
damaged, or if the driver airbag has been deployed.
(15) If the removed clockspring is to be reused, be
certain to secure the clockspring rotor to the clock-
spring case to maintain clockspring centering until it
is reinstalled on the steering column. If clockspring
centering is not maintained, the clockspring must be
centered again before it is reinstalled. (Refer to 8 -
ELECTRICAL/RESTRAINTS/CLOCKSPRING -
STANDARD PROCEDURE - CLOCKSPRING CEN-
TERING).
8O - 20 RESTRAINTSDR
CLOCKSPRING (Continued)
Page 622 of 2895

INSTALLATION
The clockspring cannot be repaired. It must be
replaced if faulty or damaged, or if the driver airbag
has been deployed.
If the clockspring is not properly centered in rela-
tion to the steering wheel, steering shaft and steer-
ing gear, it may be damaged. (Refer to 8 -
ELECTRICAL/RESTRAINTS/CLOCKSPRING -
STANDARD PROCEDURE - CLOCKSPRING CEN-
TERING). Service replacement clocksprings are
shipped pre-centered, with a plastic locking pin
installed. This locking pin should not be removed
until the clockspring has been installed on the steer-
ing column. If the locking pin is removed before the
clockspring is installed on a steering column, the
clockspring centering procedure must be performed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
NOTE: Before starting this procedure, be certain
that the front wheels are still in the straight-ahead
position.
(1) Carefully slide the centered clockspring down
over the steering column upper shaft until the hole
in the locating tab at the eleven o'clock position on
the clockspring case is engaged over the locating pin
on the multi-function switch mounting housing (Fig.
20).
(2) Install and tighten the two screws that secure
the clockspring to the multi-function switch mount-
ing housing. Tighten the screws to 2 N´m (20 in.
lbs.).
(3) Reconnect the two instrument panel wire har-
ness connectors for the clockspring to the two connec-
tor receptacles below the steering column on the back
of the clockspring housing.
(4) Position the lower shroud onto the steering col-
umn.
(5) From below the steering column, install and
tighten the one center screw that secures the lower
shroud to the steering column lock housing. Tighten
the screw to 2 N´m (20 in. lbs.).
(6) Position the upper shroud onto the steering col-
umn. If the vehicle is equipped with an automatic
transmission, be certain to engage the gearshift lever
gap hider into the openings in the right side of the
upper and lower shrouds.
(7) Align the snap features on the upper shroud
with the receptacles on the lower shroud and apply
hand pressure to snap them together.
(8) From below the steering column, install and
tighten the two screws that secure the upper shroud
to the lower shroud. Tighten the screws to 2 N´m (20
in. lbs.).
(9) If the vehicle is equipped with the optional tilt
steering column, align the steering column tilt knob
with the tilt adjuster mechanism lever located on the
left side of the column just below the multi-function
switch control stalk and, using hand pressure, push
the knob firmly onto the lever.
(10) Reinstall the steering column opening cover
onto the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/STEERING COLUMN OPEN-
ING COVER - INSTALLATION).
(11) If a new clockspring has been installed,
remove the locking pin that is securing the clock-
spring rotor to the clockspring case to maintain
clockspring centering.
Fig. 20 Clockspring and Multi-Function Switch
1 - CLOCKSPRING
2 - LOCATING PIN
3 - SCREW (2)
4 - LOCKING PIN
5 - ENGAGEMENT DOWEL BOOT
DRRESTRAINTS 8O - 21
CLOCKSPRING (Continued)
Page 623 of 2895

NOTE: When reinstalling the steering wheel, be cer-
tain to index the yellow rubber booted engagement
dowel on the upper surface of the clockspring rotor
between the two fins cast into the lower surface of
the steering wheel armature hub.
(12) Reinstall the steering wheel onto the steering
column. (Refer to 19 - STEERING/COLUMN/STEER-
ING WHEEL - INSTALLATION).
(13) Reconnect the steering wheel wire harness
connectors to the upper clockspring connector recep-
tacles. Be certain that the steering wheel wire har-
ness is routed between the steering wheel back trim
cover and the steering wheel armature.
(14) Reinstall the driver airbag onto the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - INSTALLATION).
DRIVER AIRBAG
DESCRIPTION
The color-keyed, injection molded, thermoplastic
driver airbag protective trim cover is the most visible
part of the driver airbag (Fig. 21). The driver airbag
is located in the center of the steering wheel, where
it is secured with two screws to the armature of the
four-spoke steering wheel. All models have a Dodge
Ram logo embossed in the center of the trim cover.
Concealed beneath the driver airbag trim cover are
the horn switch, the folded airbag cushion, the airbag
cushion retainer, the airbag housing, the airbag infla-
tor, and the retainers that secure the inflator to the
airbag housing.
The airbag cushion, housing, and inflator are
secured within an integral receptacle molded into theback of the trim cover. The stamped metal airbag
housing is secured by integral tabs that engage slot-
ted locking blocks at the top and bottom of the trim
cover receptacle, an integral metal hook inserted
through a window in the vertical wall of the trim
cover receptacle at each side, and by three aluminum
blind rivets. This combination of fasteners locks the
trim cover securely in place on the airbag housing.
The resistive membrane-type horn switch is
secured with heat stakes to the inside surface of the
driver airbag trim cover, between the trim cover and
the folded airbag cushion. The horn switch ground
pigtail wire has an eyelet terminal connector that is
captured beneath a flanged nut on the upper right
inflator mounting stud on the back of the housing
(Fig. 22). The horn switch feed pigtail wire has a
black, molded plastic insulator that is secured by an
integral retainer in a locator hole near the upper left
corner of the airbag housing and is connected to the
vehicle electrical system through a dedicated take
out of the steering wheel wire harness. Both horn
switch wires are routed through integral routing
slots in the upper locking block of the trim cover
receptacle.
The airbag used in this model is a Next Genera-
tion-type that complies with revised federal airbag
standards to deploy with less force than those used
in some prior models. A 71.1 centimeter (28 inch)
diameter, radial deploying fabric cushion with inter-
nal tethers is used. The airbag inflator is a non-
azide, pyrotechnic-type unit and is secured by four
flanged hex nuts to four studs on the airbag cushion
retainer ring to the back of the stamped metal airbag
housing. A connector receptacle on the driver airbag
Fig. 21 Driver Airbag Trim Cover
1 - STEERING WHEEL
2 - TRIM COVER
Fig. 22 Driver Airbag Housing
1 - HOUSING
2 - HORN SWITCH FEED WIRE
3 - INFLATOR
4 - TRIM COVER RECEPTACLE
5 - HORN SWITCH GROUND WIRE
8O - 22 RESTRAINTSDR
CLOCKSPRING (Continued)
Page 624 of 2895

inflator connects the inflator initiator to the vehicle
electrical system through a yellow-jacketed, two-wire
pigtail harness of the clockspring.
The driver airbag cannot be repaired, and must be
replaced if deployed or in any way damaged.
OPERATION
The driver airbag is deployed by electrical signals
generated by the Airbag Control Module (ACM)
through the driver airbag squib circuit to the initia-
tor in the airbag inflator. When the ACM sends the
proper electrical signal to the initiator the electrical
energy generates enough heat to initiate a small
pyrotechnic charge which, in turn ignites chemical
pellets within the inflator. Once ignited, these chem-
ical pellets burn rapidly and produce a large quantity
of inert gas. The inflator is sealed to the back of the
airbag housing and a diffuser in the inflator directs
all of the inert gas into the airbag cushion, causing
the cushion to inflate. As the cushion inflates, the
driver airbag trim cover will split at predetermined
breakout lines, then fold back out of the way along
with the horn switch unit. Following an airbag
deployment, the airbag cushion quickly deflates by
venting the inert gas towards the instrument panel
through vent holes within the fabric used to con-
struct the back (steering wheel side) panel of the air-
bag cushion.
Some of the chemicals used to create the inert gas
may be considered hazardous while in their solid
state before they are burned, but they are securely
sealed within the airbag inflator. Typically, all poten-
tially hazardous chemicals are burned during an air-
bag deployment event. The inert gas that is produced
when the chemicals are burned is harmless. How-
ever, a small amount of residue from the burned
chemicals may cause some temporary discomfort if it
contacts the skin, eyes, or breathing passages. If skin
or eye irritation is noted, rinse the affected area with
plenty of cool, clean water. If breathing passages are
irritated, move to another area where there is plenty
of clean, fresh air to breath. If the irritation is not
alleviated by these actions, contact a physician.
REMOVAL
The following procedure is for replacement of a
faulty or damaged driver airbag. If the airbag is
faulty or damaged, but not deployed, review the rec-
ommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the driver airbag has beendeployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG CUSHION AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) From the underside of the steering wheel,
remove the two screws that secure the two trim cov-
ers or speed control switches to each side of the
driver airbag trim cover.
(3) From the top of the steering wheel, remove the
two trim covers or speed control switches from the
pockets on each side of the driver airbag trim cover
to access the driver airbag mounting screws.
(4) Remove the two screws that secure the driver
airbag to the steering wheel armature (Fig. 23).
(5) Pull the driver airbag away from the steering
wheel far enough to access the two electrical connec-
tions at the back of the airbag housing.
(6) Disconnect the steering wheel wire harness
horn switch feed take out connector from the horn
switch feed pigtail wire connector insulator located
on the back of the driver airbag housing.
DRRESTRAINTS 8O - 23
DRIVER AIRBAG (Continued)
Page 625 of 2895

CAUTION: Do not pull on the clockspring pigtail
wires or pry on the connector insulator to disen-
gage the connector from the driver airbag inflator
connector receptacle. Improper removal of these
pigtail wires and their connector insulators can
result in damage to the airbag circuits or connector
insulators.
(7) The clockspring driver airbag pigtail wire con-
nector is secured by integral latches to the airbag
inflator connector receptacle, which is located on the
back of the driver airbag housing. Depress the
latches on each side of the connector insulator and
pull the insulator straight out from the airbag infla-
tor to disconnect it from the connector receptacle.
(8) Remove the driver airbag from the steering
wheel.
(9) If the driver airbag has been deployed, the
clockspring must be replaced. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/CLOCKSPRING - REMOVAL).
INSTALLATION
The following procedure is for replacement of a
faulty or damaged driver airbag. If the airbag is
faulty or damaged, but not deployed, review the rec-
ommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the driver airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE DRIVER
AIRBAG, OR BECOMING ENTRAPPED BETWEEN
THE DRIVER AIRBAG CUSHION AND THE DRIVER
AIRBAG TRIM COVER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
WARNING: THE DRIVER AIRBAG TRIM COVER
MUST NEVER BE PAINTED. REPLACEMENT AIR-
BAGS ARE SERVICED WITH TRIM COVERS IN THE
ORIGINAL COLORS. PAINT MAY CHANGE THE WAY
IN WHICH THE MATERIAL OF THE TRIM COVER
RESPONDS TO AN AIRBAG DEPLOYMENT. FAIL-
URE TO OBSERVE THIS WARNING COULD RESULT
IN OCCUPANT INJURIES UPON AIRBAG DEPLOY-
MENT.
(1) Position the driver airbag close enough to the
steering wheel to reconnect the two electrical connec-
tions at the back of the airbag housing.
(2) When installing the driver airbag, reconnect
the clockspring driver airbag pigtail wire connector
to the airbag inflator connector receptacle by press-
ing straight in on the connector (Fig. 23). You can be
certain that the connector is fully engaged in its
receptacle by listening carefully for a distinct, audi-
ble click as the connector latches snap into place.
(3) Reconnect the steering wheel wire harness
horn switch feed take out connector to the horn
switch feed pigtail wire connector insulator located
on the back of the driver airbag housing.
(4) Carefully position the driver airbag in the
steering wheel. Be certain that the clockspring pig-
tail wire and the steering wheel wire harness in the
Fig. 23 Driver Airbag Remove/Install
1 - CLOCKSPRING
2 - STEERING WHEEL
3 - HORN SWITCH FEED TAKE OUT
4 - DRIVER AIRBAG
5 - SCREW (2)
6 - CLOCKSPRING PIGTAIL WIRE
8O - 24 RESTRAINTSDR
DRIVER AIRBAG (Continued)
Page 639 of 2895

PASSENGER AIRBAG ON/OFF
SWITCH
DESCRIPTION
The passenger airbag on/off switch is standard
equipment on all standard cab versions of this model
when they are equipped with the dual front airbag
system (Fig. 35). This switch is a two-position, resis-
tor multiplexed switch with a single integral red
Light-Emitting Diode (LED), and a non-coded key
cylinder-type actuator. The switch is located in the
lower right corner of instrument panel center bezel,
near the center of instrument panel to make the Off
indicator visible to all front seat occupants. When the
switch is in its installed position, the only compo-
nents visible through the dedicated opening of the
cluster bezel are the switch face plate and nomencla-
ture, and the key cylinder actuator. The9Off9position
of the switch is illuminated when this switch position
is selected, while the ªOnº position of the switch is
designated by text imprinted upon the face plate of
the switch, but is not illuminated. The remainder of
the switch is concealed behind the switch face plate
and the instrument panel center bezel.
The passenger airbag on/off switch housing is con-
structed of molded plastic and has three integral
mounting tabs. These mounting tabs are used to
secure the switch to the back of the molded plastic
switch face plate with three small screws. The
molded plastic face plate also has three integral
mounting tabs that are used to secure the switch and
face plate unit to the instrument panel center bezel
with three additional screws. A molded plastic con-
nector receptacle on the back of the switch housingconnects the switch to the vehicle electrical system
through a dedicated take out and connector of the
instrument panel wire harness. The molded plastic
harness connector insulator is keyed and latched to
ensure proper and secure switch electrical connec-
tions. The passenger airbag on/off switch cannot be
adjusted or repaired and, if faulty or damaged, the
switch must be replaced.
OPERATION
The passenger airbag on/off switch allows the cus-
tomer to turn the passenger airbag function On or
Off to accommodate certain uses of the right front
seating position where airbag protection may not be
desired. See the owner's manual in the vehicle glove
box for specific recommendations on when to enable
or disable the passenger airbag. The Off indicator of
the switch will be illuminated whenever the switch is
turned to the Off position and the ignition switch is
in the On position.
The ignition key is the only key or object that
should ever be inserted into the key cylinder actuator
of the switch. The on/off switch requires only a par-
tial key insertion to fully depress a spring-loaded
locking plunger. The spring-loaded locking plunger
prevents the user from leaving the key in the switch.
The key will be automatically ejected when force is
not applied. To actuate the passenger airbag on/off
switch, insert the ignition key into the switch key
actuator far enough to fully depress the plunger, then
rotate the actuator to the desired switch position.
When the switch key actuator is rotated to its clock-
wise stop (the key actuator slot will be aligned with
the Off indicator), the Off indicator is illuminated
and the passenger airbag is disabled. When the
switch is rotated to its counterclockwise stop (the key
actuator slot will be in a vertical position), the Off
indicator will be extinguished and the passenger air-
bag is enabled.
The passenger airbag on/off switch connects one of
two internal resistors in series between the passen-
ger airbag mux switch sense and passenger airbag
mux switch return circuits of the Airbag Control
Module (ACM). The ACM continually monitors the
resistance in these circuits to determine the switch
position that has been selected. When the switch is
in the Off position, the ACM provides a ground input
to the switch through the passenger airbag indicator
driver circuit, which energizes the Light-Emitting
Diode (LED) that illuminates the Off indicator of the
switch.
The ACM will also illuminate the Off indicator of
the switch for about seven seconds each time the
ignition switch is turned to the On position as a bulb
test. The ACM will store a Diagnostic Trouble Code
(DTC) for any fault it detects in the passenger airbag
Fig. 35 Passenger Airbag On/Off Switch
1 - SWITCH
2 - FACE PLATE
3 - OFF INDICATOR
4 - KEY CYLINDER ACTUATOR
8O - 38 RESTRAINTSDR
Page 720 of 2895

8W-02 COMPONENT INDEX
Component Page
4WD Switch......................... 8W-30
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Adjustable Pedal Motor................. 8W-30
Adjustable Pedal Relay................. 8W-30
Adjustable Pedal Switch................ 8W-30
Airbag Control Modules................ 8W-43
Airbags............................. 8W-43
Ambient Temperature Sensor............ 8W-49
Amplifier Audio....................... 8W-47
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror............. 8W-49
Auxiliary Battery..................... 8W-20
Backup Lamp Switch.................. 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Actuator................... 8W-42
Blower Motor Resistor Block............. 8W-42
Blower Motor......................... 8W-42
Brake Lamp Switch.................... 8W-33
Brake Transmission Shift Interlock
Solenoid........................... 8W-40
Camshaft Position Sensor............... 8W-30
Capacitor............................ 8W-30
Center High Mounted Stop Lamp/Cargo
Lamp.......................... 8W-44, 51
Center High Mounted Stop Lamp-
Aftermarket..................... 8W-33, 51
Cigar Lighter Outlet................... 8W-41
Circuit Breaker....................... 8W-10
Clearance Lamps...................... 8W-50
Clockspring................. 8W-33, 41, 43, 47
Clutch Interlock Brake Switch........... 8W-21
Coil On Plugs........................ 8W-30
Compass/Mini-Trip Computer............ 8W-49
Condenser Fan Relay.................. 8W-42
Condenser Fan....................... 8W-42
Controller Antilock Brake............ 8W-34, 35
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switch-Driver............. 8W-61
Cylinder Lock Switch-Passenger.......... 8W-61
Data Link Connector................... 8W-18
Data Link Connector-Engine............. 8W-18
Dome Lamp.......................... 8W-44
Door Ajar Switches.................... 8W-40
Door Lock Motor/Ajar Switches........ 8W-40, 61
Door Lock Switch-Passenger............. 8W-61
Driver Door Module.............. 8W-60, 61, 62
Electric Brake Provision............. 8W-33, 54Component Page
Electronic Throttle Control Module........ 8W-30
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid.................. 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fender Lamps........................ 8W-51
Fog Lamp Relay...................... 8W-50
Fog Lamps.......................... 8W-50
Front Control Module.................. 8W-10
Fuel Heater Relay..................... 8W-30
Fuel Heater.......................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Injector Packs.................... 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Motor..................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuel Rail Pressure Sensor............... 8W-30
Fuses............................... 8W-10
Fusible Link......................... 8W-10
Grounds............................ 8W-15
Generator........................... 8W-20
Glove Box Lamp And Switch............. 8W-44
Headlamp Switch.................. 8W-40, 50
Headlamps.......................... 8W-50
Heated Mirror Relay................... 8W-62
Heated Seat Cushions.................. 8W-63
Heated Seat Switches.................. 8W-63
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Horns.............................. 8W-41
Idle Air Control Motor............ 8W-30, 30-36
Ignition Coils......................... 8W-30
Ignition Switch....................... 8W-10
Inlet Air Temperature/Pressure Sensor..... 8W-30
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Heater Relays............... 8W-30
Intake Air Temperature Sensor........... 8W-30
Intake Air Temperature/Manifold Absolute
Pressure Sensor..................... 8W-30
Integrated Power Module............... 8W-10
Knock Sensors........................ 8W-30
Leak Detection Pump.................. 8W-30
License Lamps....................... 8W-51
Lift Pump Motor...................... 8W-30
Line Pressure Sensor................ 8W-30, 31
Lumbar Motors....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Mode Door Actuators................... 8W-42
Multi-Function Switch............ 8W-40, 52, 53
Output Speed Sensor................... 8W-31
DR8W-02 COMPONENT INDEX 8W - 02 - 1
Page 780 of 2895

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch..................8W-15-9, 11
A/C-Heater Control....................8W-15-15, 17
Adjustable Pedal Switch...................8W-15-17
Airbag Control Module....................8W-15-18
Airbag Control Module-Left Side Impact.........8W-15-18
Airbag Control Module-Right Side Impact........8W-15-18
Amplifier Audio........................8W-15-14
Automatic Day/Night Mirror................8W-15-15
Auxiliary Battery........................8W-15-7
Battery..............................8W-15-7
Brake Lamp Switch......................8W-15-13
Brake Transmission Shift Interlock Solenoid.......8W-15-14
Center High Mounted Stop Lamp/Cargo Lamp.....8W-15-15
Cigar Lighter Outlet.....................8W-15-17
Clearance Lamp No. 1....................8W-15-16
Clearance Lamp No. 2....................8W-15-16
Clearance Lamp No. 3....................8W-15-16
Clearance Lamp No. 4....................8W-15-16
Clearance Lamp No. 5....................8W-15-16
Clockspring...........................8W-15-12
Clutch Interlock Brake Switch..............8W-15-2, 5
Compass/Mini-Trip Computer................8W-15-15
Condenser Fan........................8W-15-4, 6
Controller Antilock Brake...................8W-15-4
Cylinder Lock Switch-Driver................8W-15-19
Cylinder Lock Switch-Passenger..............8W-15-19
Data Link Connector.....................8W-15-13
Data Link Connector-Engine................8W-15-11
Door Ajar Switch-Driver...................8W-15-19
Door Ajar Switch-Left Rear.................8W-15-20
Door Ajar Switch-Passenger.................8W-15-19
Door Ajar Switch-Right Rear................8W-15-20
Door Lock Motor/Ajar Switch-Driver............8W-15-19
Door Lock Motor/Ajar Switch-Left Rear..........8W-15-20
Door Lock Motor/Ajar Switch-Passenger.........8W-15-19
Door Lock Motor/Ajar Switch-Right Rear.........8W-15-20
Door Lock Switch-Passenger.................8W-15-19
Driver Door Module......................8W-15-21
Electric Brake Provision..................8W-15-4, 6
Engine Control Module....................8W-15-11
Fender Lamp-Front Left....................8W-15-3
Fender Lamp-Front Right...................8W-15-3
Fender Lamp-Rear Left....................8W-15-3
Fender Lamp-Rear Right...................8W-15-3
Fog Lamp-Left........................8W-15-2, 5
Fog Lamp-Right.......................8W-15-2, 5
Fuel Heater...........................8W-15-11
Fuel Pump Module....................8W-15-3, 4, 6
G100................................8W-15-7
G101................................8W-15-7
G102................................8W-15-7
G103................................8W-15-2
G104..............................8W-15-5, 6
G105................................8W-15-7
G106................................8W-15-4
G107............................8W-15-8, 9, 10
G108................................8W-15-7
G109................................8W-15-7
G114 ...............................8W-15-11
G117 ...............................8W-15-11
Component Page
G120...............................8W-15-11
G201.............................8W-15-12, 13
G202.............................8W-15-14, 15
G203...............................8W-15-17
G204...............................8W-15-18
G301...............................8W-15-20
G302...............................8W-15-22
Generator..........................8W-15-10, 11
Headlamp Switch.......................8W-15-12
Headlamp-Left........................8W-15-2, 5
Headlamp-Right.........................8W-15-7
Heated Seat Cushion-Driver.................8W-15-22
Heated Seat Cushion-Passenger..............8W-15-22
Heated Seat Switch-Driver.................8W-15-13
Heated Seat Switch-Passenger...............8W-15-13
Horn-High Note.......................8W-15-4, 6
Horn-Low Note........................8W-15-4, 6
Ignition Switch.........................8W-15-12
Instrument Cluster....................8W-15-12, 14
Intake Air Heater Relay No. 1................8W-15-7
Intake Air Heater Relay No. 2................8W-15-7
Integrated Power Module..............8W-15-2, 4, 5, 8
Leak Detection Pump.....................8W-15-10
License Lamp-Left.......................8W-15-3
License Lamp-Right......................8W-15-3
Lift Pump Motor........................8W-15-11
Overdrive Switch.......................8W-15-13
Oxygen Sensor 1/1 Upstream................8W-15-10
Oxygen Sensor 1/2 Downstream.............8W-15-9, 10
Oxygen Sensor 2/1 Upstream................8W-15-10
Oxygen Sensor 2/2 Downstream.............8W-15-9, 10
Park/Turn Signal Lamp-Left Front............8W-15-2, 6
Park/Turn Signal Lamp-Right Front............8W-15-7
Power Mirror-Left.......................8W-15-21
Power Mirror-Right......................8W-15-22
Power Outlet..........................8W-15-17
Power Outlet-Console.....................8W-15-21
Power Seat Switch-Driver..................8W-15-21
Power Seat Switch-Passenger................8W-15-21
Power Steering Pressure Switch...............8W-15-9
Powertrain Control Module.............8W-15-8, 10, 11
Radio...............................8W-15-15
Red Brake Warning Indicator Switch..........8W-15-2, 6
Seat Belt Switch-Driver...................8W-15-20
Seat Heater Interface Module................8W-15-22
Sentry Key Immobilizer Module..............8W-15-12
Speed Control Servo.....................8W-15-2, 5
Tail/Stop/Turn Signal Lamp-Left...............8W-15-3
Tail/Stop/Turn Signal Lamp-Right..............8W-15-3
Tailgate Lamp Assembly....................8W-15-3
Trailer Tow Connector..................8W-15-3, 4, 6
Trailer Tow Connector-Add On.............8W-15-3, 4, 6
Transfer Case Control Module...............8W-15-17
Transfer Case Selector Switch................8W-15-13
Transmission Control Module.................8W-15-8
Underhood Lamp.......................8W-15-2, 6
Vacuum Pump..........................8W-15-7
Washer Pump Motor-Front.................8W-15-4, 7
Wiper Motor-Front....................8W-15-2, 4, 5
DR8W-15 GROUND DISTRIBUTION 8W - 15 - 1
Page 816 of 2895

8W-30 FUEL/IGNITION SYSTEM
Component PageA/C Compressor Clutch Relay...........8W-30-27, 36, 83
A/C Pressure Transducer.......8W-30-19, 20, 21, 48, 53, 70
Accelerator Pedal Position Sensor.............8W-30-55
Adjustable Pedal Motor....................8W-30-87
Adjustable Pedal Relay....................8W-30-87
Adjustable Pedal Switch...................8W-30-87
Ambient Temperature Sensor................8W-30-56
Auto Shut Down Relay..................8W-30-4, 31
Battery..............................8W-30-77
Battery Temperature Sensor............8W-30-28, 39, 81
Brake Lamp Switch.............8W-30-25, 35, 65, 82, 89
Camshaft Position Sensor.......8W-30-17, 18, 37, 55, 70, 71
Capacitor.........................8W-30-6, 11, 43
Clockspring..................8W-30-25, 35, 65, 84, 90
Clutch Interlock Brake Switch...............8W-30-32
Coil On Plug No. 1...................8W-30-8, 42, 61
Coil On Plug No. 2...................8W-30-7, 40, 60
Coil On Plug No. 3...................8W-30-8, 42, 61
Coil On Plug No. 4...................8W-30-7, 40, 60
Coil On Plug No. 5...................8W-30-6, 41, 61
Coil On Plug No. 6...................8W-30-6, 43, 60
Coil On Plug No. 7....................8W-30-41, 61
Coil On Plug No. 8....................8W-30-43, 60
Condenser Fan Relay...................8W-30-27, 36
Controller Antilock Brake...........8W-30-23, 33, 38, 82
Crankshaft Position Sensor.............8W-30-17, 18, 37
Data Link Connector..........8W-30-27, 36, 46, 80, 89, 91
Data Link Connector-Engine................8W-30-75
Electronic Throttle Control Module............8W-30-63
Engine Control Module......8W-30-67, 68, 69, 70, 71, 72, 73,
74, 75, 76, 77, 78, 79, 80, 81, 82,
83, 84, 90, 91
Engine Coolant Temperature
Sensor.................8W-30-19, 20, 21, 48, 64, 72
Engine Oil Pressure Switch......8W-30-19, 20, 21, 29, 78, 81
EVAP/Purge Solenoid...................8W-30-28, 39
Front Control Module.....................8W-30-87
Fuel Heater...........................8W-30-85
Fuel Heater Relay.......................8W-30-85
Fuel Injector No. 1...............8W-30-8, 9, 11, 42, 62
Fuel Injector No. 2...............8W-30-7, 9, 12, 40, 59
Fuel Injector No. 3...............8W-30-8, 9, 11, 42, 62
Fuel Injector No. 4...............8W-30-7, 9, 12, 40, 60
Fuel Injector No. 5...............8W-30-6, 9, 11, 41, 62
Fuel Injector No. 6...............8W-30-6, 9, 12, 43, 59
Fuel Injector No. 7................8W-30-9, 11, 41, 62
Fuel Injector No. 8................8W-30-9, 12, 43, 59
Fuel Injector No. 9.......................8W-30-11
Fuel Injector No. 10......................8W-30-12
Fuel Injector Pack No. 1...................8W-30-67
Fuel Injector Pack No. 2..............8W-30-67, 68, 69
Fuel Injector Pack No. 3...................8W-30-69
Fuel Pump Module................8W-30-3, 30, 79, 83
Fuel Pump Motor.......................8W-30-76
Fuel Pump Relay......................8W-30-3, 30
Fuel Rail Pressure Sensor..................8W-30-74
Fuse 2.............................8W-30-4, 31
Fuse 5............................8W-30-50, 88
Fuse 12.............................8W-30-85
Fuse 17............................8W-30-3, 30
Fuse 19.......................8W-30-2, 29, 77, 90
Fuse 36...........................8W-30-79, 87
Fuse 40.............................8W-30-87
Fuse 49............................8W-30-4, 31
Fuse 50...........................8W-30-28, 88Component PageFusible Link..........................8W-30-77
G103.........................8W-30-3, 25, 30, 35
G104.........................8W-30-3, 25, 30, 35
G105.............................8W-30-81, 86
G106...............................8W-30-85
G107.........8W-30-2, 16, 24, 29, 34, 40, 42, 45, 47, 50, 54
G114 ...............................8W-30-78
G117 ...............................8W-30-91
G120.............................8W-30-75, 85
G201..........................8W-30-23, 33, 91
G203...............................8W-30-87
Generator.......................8W-30-24, 34, 75
Idle Air Control Motor..................8W-30-27, 36
Ignition Coil...........................8W-30-9
Ignition Coil-Left.......................8W-30-10
Ignition Coil-Right.......................8W-30-10
Ignition Switch....................8W-30-23, 33, 46
Inlet Air Temperature/Pressure Sensor..........8W-30-73
Input Speed Sensor......................8W-30-49
Intake Air Heater Relay No. 1...............8W-30-81
Intake Air Heater Relay No. 2...............8W-30-81
Intake Air Temperature Sensor......8W-30-19, 20, 21, 48, 64
Intake Air Temperature/Manifold Absolute Pressure
Sensor............................8W-30-74
Integrated Power Module . . 8W-30-2, 3, 4, 26, 27, 29, 30, 31, 36,
50, 77, 79, 80, 83, 85, 86, 87, 88, 90
Knock Sensor..........................8W-30-22
Knock Sensor-Left.......................8W-30-57
Knock Sensor-Right......................8W-30-57
Leak Detection Pump..................8W-30-24, 34
Lift Pump Motor........................8W-30-75
Line Pressure Sensor.....................8W-30-44
Manifold Absolute Pressure
Sensor.................8W-30-19, 20, 21, 48, 55, 64
Output Speed Sensor................8W-30-26, 49, 88
Overdrive Switch...................8W-30-23, 33, 91
Oxygen Sensor 1/1 Upstream.......8W-30-13, 14, 15, 47, 54
Oxygen Sensor 1/2 Downstream.....8W-30-13, 14, 16, 45, 54
Oxygen Sensor 2/1 Upstream..............8W-30-15, 47
Oxygen Sensor 2/2 Downstream............8W-30-16, 45
Oxygen Sensor Downstream Relay...........8W-30-4, 31
Power Steering Pressure Switch............8W-30-24, 34
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9, 10, 11,
12, 13, 14, 15, 16 17, 18, 19, 20, 21, 22, 23, 24, 25, 27, 28, 29,
30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46,
47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63,
64, 65, 66, 77, 79, 82, 84, 85, 88, 89, 90, 91
PTCNo.1 ...........8W-30-2, 3, 27, 29, 30, 36, 80, 83, 86
PTO Switch.........................8W-30-23, 33
Speed Control Servo.................8W-30-25, 35, 89
Speed Control Switch-Left.............8W-30-65, 84, 90
Speed Control Switch-Right............8W-30-65, 84, 90
Starter Motor Relay......................8W-30-29
Throttle Position Sensor.................8W-30-22, 44
Throttle Position Switch...................8W-30-72
Transfer Case Control Module...............8W-30-65
Transmission Control Module.......8W-30-17, 23, 33, 38, 66
Transmission Control Relay............8W-30-26, 50, 88
Transmission Range Sensor..................8W-30-5
Transmission Solenoid Assembly.......8W-30-20, 21, 26, 88
Transmission Solenoid/TRS Assembly . . 8W-30-5, 32, 50, 51, 52
Vacuum Pump.........................8W-30-86
Vehicle Speed Sensor.....................8W-30-71
Vistronic Fan Drive......................8W-30-79
Water In Fuel Sensor...................8W-30-72, 76
DR8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 908 of 2895

8W-31 TRANSMISSION CONTROL SYSTEM
Component Page
Automatic Day/Night Mirror........ 8W-31-7, 15
Brake Lamp Switch................. 8W-31-17
Clockspring........................ 8W-31-18
Clutch Interlock Brake Switch......... 8W-31-20
Data Link Connector....... 8W-31-5, 8, 17, 19, 25
Engine Control Module............ 8W-31-18, 19
Front Control Module.............. 8W-31-7, 10
Fuse 5.................... 8W-31-2, 10, 13, 16
Fuse 19........................... 8W-31-18
Fuse 28........................... 8W-31-23
Fuse 38...................... 8W-31-7, 10, 15
Fuse 43........................... 8W-31-20
Fuse 50........................... 8W-31-16
G107......................... 8W-31-2, 4, 10
G117............................. 8W-31-19
G201..................... 8W-31-9, 11, 19, 23
G203.......................... 8W-31-20, 25
Ignition Switch...................... 8W-31-5
Input Speed Sensor............... 8W-31-6, 14
Instrument Cluster............. 8W-31-5, 15, 23
Integrated Power Module . . . 8W-31-2, 7, 10, 13, 15,
16, 18, 20, 23
Line Pressure Sensor................. 8W-31-6
Output Speed Sensor........ 8W-31-6, 13, 14, 16Component Page
Overdrive Switch.............. 8W-31-9, 11, 19
Powertrain Control
Module . . 8W-31-3, 5, 8, 9, 10, 11, 12, 13, 14, 15,
16, 17, 18, 19
Speed Control Servo................. 8W-31-17
Speed Control Switch-Left............ 8W-31-18
Speed Control Switch-Right........... 8W-31-18
Starter Motor Relay................. 8W-31-20
Tail/Stop/Turn Signal Lamp-Left........ 8W-31-7
Tail/Stop/Turn Signal Lamp-Right....... 8W-31-7
Throttle Position Sensor............... 8W-31-9
Transfer Case Control
Module........... 8W-31-20, 21, 22, 23, 24, 25
Transfer Case Mode Sensor........ 8W-31-21, 22
Transfer Case Selector Switch...... 8W-31-23, 24
Transfer Case Shift Motor............ 8W-31-25
Transmission Control
Module.............. 8W-31-2, 3, 4, 5, 6, 8, 9
Transmission Control Relay . . . 8W-31-2, 10, 13, 16
Transmission Range Sensor........... 8W-31-15
Transmission Solenoid Assembly.... 8W-31-13, 16
Transmission Solenoid/TRS
Assembly........ 8W-31-2, 3, 4, 6, 7, 10, 11, 12
DR8W-31 TRANSMISSION CONTROL SYSTEM 8W - 31 - 1