DODGE RAM 2003 Service Repair Manual

REMOVAL
REMOVAL - EXCEPT V-10 OR DIESEL ENGINE
(1) Unlatch and open the hood.
(2) Disconnect and isolate the battery negative
cable.
(3) Remove the fasteners securing the coolant
recovery container or the coolant pressure container
to the top of the cooling module and move the con-
tainer aside. It is not necessary to open or drain the
engine cooling system. (Refer to 7 - COOLING/EN-
GINE/COOLANT RECOVERY CONTAINER -
REMOVAL) or (Refer to 7 - COOLING/ENGINE/
COOLANT RECOVERY PRESSURE CONTAINER -
REMOVAL).
(4) Disconnect the reservoir washer hose from the
barbed nipple of the inline fitting at the engine com-
partment washer hose in the right headlamp and
dash wire harness and allow the washer fluid to
drain from the reservoir into a clean container for
reuse (Fig. 15).(5) Disconnect the right headlamp and dash wire
harness connector for the washer fluid level switch
from the switch connector receptacle.
(6) Disconnect the right headlamp and dash wire
harness connector for the washer pump/motor unit
from the motor connector receptacle.
(7) Grasp the bottom of the washer reservoir
firmly with both hands and pull the unit sharply
upward to disengage the locking feature on the
washer reservoir from the depression in the radiator
shroud.
(8) Continue lifting the washer reservoir upward
far enough to disengage the three mounting tabs (one
at the top and two at the bottom) from the channel-
like slot at the top and the two slots at the bottom of
the radiator shroud.
(9) Remove the washer reservoir from the right
side of the engine compartment.
REMOVAL - V-10 OR DIESEL ENGINE
(1) Unlatch and open the hood.
(2) Disconnect and isolate the battery negative
cable.
(3) Disengage the reservoir washer hose from the
integral routing clips on the top of the radiator fan
shroud (Fig. 16).
Fig. 15 Washer Reservoir Remove/Install
1-TOPTAB
2 - RADIATOR SHROUD
3 - TOP SLOT
4 - RIGHT HEADLAMP & DASH WIRE HARNESS
5 - ENGINE COMPARTMENT WASHER HOSE
6 - BOTTOM SLOT (2)
7 - RESERVOIR WASHER HOSE
8 - BOTTOM TAB (2)
9 - WASHER FLUID LEVEL SWITCH
10 - WASHER PUMP/MOTOR
11 - WASHER RESERVOIR
12 - LOCK FEATURE
Fig. 16 Washer Reservoir Connections - V-10 &
Diesel Engine
1 - WIRE HARNESS
2 - WASHER RESERVOIR
3 - WASHER PUMP/MOTOR
4 - WASHER HOSE
5 - WASHER FLUID LEVEL SWITCH
8R - 16 WIPERS/WASHERSDR
WASHER RESERVOIR (Continued)

(4) Disconnect the reservoir washer hose from the
barbed nipple of the inline fitting at the engine com-
partment washer hose in the right headlamp and
dash wire harness and allow the washer fluid to
drain from the reservoir into a clean container for
reuse.
(5) Disconnect the left headlamp and dash wire
harness connector for the washer fluid level switch
from the switch connector receptacle.
(6) Disconnect the left headlamp and dash wire
harness connector for the washer pump/motor unit
from the motor connector receptacle.
(7) Remove the two screws that secure the washer
reservoir to the left vertical member of the radiator
support (Fig. 17).
(8) Remove the washer reservoir from the left side
of the engine compartment.
INSTALLATION
INSTALLATION - EXCEPT V-10 OR DIESEL
ENGINE
(1) Position the washer reservoir into the right
side of the engine compartment.
(2) Align and insert the three mounting tabs (one
at the top and two at the bottom) into the two slots
at the bottom and the channel-like slot at the top of
the radiator shroud (Fig. 15).
(3) Place both hands on the top of the washer res-
ervoir and push the unit downward far enough for
the locking feature on the washer reservoir to snap
into the depression in the radiator shroud.(4) Reconnect the right headlamp and dash wire
harness connector for the washer pump/motor unit to
the motor connector receptacle.
(5) Reconnect the right headlamp and dash wire
harness connector for the washer fluid level switch to
the switch connector receptacle.
(6) Reconnect the reservoir washer hose to the
barbed nipple of the inline fitting at the engine com-
partment washer hose in the right headlamp and
dash wire harness.
(7) Reposition the coolant recovery container or the
coolant pressure container to the top of the cooling
module and reinstall the fasteners that secure it
there. (Refer to 7 - COOLING/ENGINE/COOLANT
RECOVERY CONTAINER - INSTALLATION) or
(Refer to 7 - COOLING/ENGINE/COOLANT RECOV-
ERY PRESSURE CONTAINER - INSTALLATION).
(8) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(9) Reconnect the battery negative cable.
(10) Close and latch the hood.
INSTALLATION - V-10 OR DIESEL ENGINE
(1) Position the washer reservoir into the left side
of the engine compartment (Fig. 17).
(2) Install and tighten the two screws that secure
the washer reservoir to the left vertical member of
the radiator support. Tighten the screws to 10 N´m
(85 in. lbs.).
(3) Reconnect the left headlamp and dash wire
harness connector for the washer pump/motor unit to
the motor connector receptacle (Fig. 16).
(4) Reconnect the left headlamp and dash wire
harness connector for the washer fluid level switch to
the switch connector receptacle.
(5) Reconnect the reservoir washer hose to the
barbed nipple of the inline fitting at the engine com-
partment washer hose in the right headlamp and
dash wire harness.
(6) Engage the reservoir washer hose into the inte-
gral routing clips on the top of the radiator fan
shroud.
(7) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(8) Reconnect the battery negative cable.
(9) Close and latch the hood.
Fig. 17 Washer Reservoir Remove/Install - V-10 &
Diesel Engine
1 - RESERVOIR WASHER HOSE
2 - RADIATOR SUPPORT
3 - SCREW (2)
4 - WASHER RESERVOIR
DRWIPERS/WASHERS 8R - 17
WASHER RESERVOIR (Continued)

WIPER ARM
DESCRIPTION
The wiper arms are the rigid members located
between the wiper pivots that protrude from the cowl
plenum cover/grille panel near the base of the wind-
shield and the wiper blades on the windshield glass
(Fig. 18). These wiper arms feature an over-center
hinge that allows easy access to the windshield glass
for cleaning. The wiper arm has a die cast metal
pivot end with a large internally serrated socket for-
mation at one end. A key within the socket formation
indexes the wiper arm to a keyway in the pivot shaft
of the wiper module to provide wiper alignment, and
a spring-loaded latch on the underside of the wiper
arm pivot end locks the unit to the pivot shaft when
it is fully installed. The right and left wiper arms for
this model are not interchangeable, as the right
wiper arm is slightly longer than the left one.
The wide end of a tapered, stamped steel channel
hinges on and is secured with a hinge pin to the
blade end of the wiper arm pivot end. One end of a
long, rigid, stamped steel strap, with a small hole
near its pivot end, is riveted and crimped within the
narrow end of the stamped steel channel. The tip of
the wiper blade end of this strap is bent back under
itself to form a small hook. Concealed within the
stamped steel channel, one end of a long spring is
engaged with a wire hook on the underside of the die
cast pivot end, while the other end of the spring is
hooked through the small hole in the steel strap. Theentire wiper arm has a satin black finish applied to
all of its visible surfaces.
A wiper arm cannot be adjusted or repaired. If
damaged or faulty, the entire wiper arm unit must be
replaced.
OPERATION
The wiper arms are designed to mechanically
transmit the motion from the wiper pivots to the
wiper blades. The wiper arm must be properly
indexed to the wiper pivot in order to maintain the
proper wiper blade travel on the glass. The serrated
and keyed socket formation in the wiper arm pivot
end interlocks with the serrations and keyway on the
outer circumference of the wiper pivot shaft, provid-
ing positive engagement and alignment of this con-
nection. The latch positively locks the wiper arm to
the wiper pivot shaft when the arm is fully installed.
The spring-loaded wiper arm hinge controls the
down-force applied through the tip of the wiper arm
to the wiper blade on the glass. The hook formation
on the tip of the wiper arm provides a cradle for
securing and latching the wiper blade pivot block to
the wiper arm.
REMOVAL
(1) Lift the wiper arm to its over-center position to
hold the wiper blade off of the glass and relieve the
spring tension on the wiper arm to wiper pivot shaft
connection.
(2) Pull the latch on the pivot end of the wiper
arm outward (Fig. 19).
(3) Remove the wiper arm pivot end from the
wiper pivot shaft.
Fig. 18 Wiper Arm
1 - HOOK
2 - STRAP
3 - PIVOT END
4 - KEY
5-LATCH
6 - HINGE PIN
7 - TENSION SPRING
8 - CHANNEL
Fig. 19 Wiper Arm Remove/Install
1 - WIPER ARM PIVOT END
2-LATCH
8R - 18 WIPERS/WASHERSDR

INSTALLATION
The right and left wiper arms are not interchange-
able. The right wiper arm is slightly longer than the
left. Be certain that each wiper arm is installed on
the proper wiper pivot.
(1) Place the wiper arm hinge in its over-center
position prior to attempting installation.
(2) The wiper arms are indexed to the wiper pivot
shafts with integral keys in the wiper arm pivot ends
and keyways in the wiper pivot shafts. Align the key
of the wiper arm to the keyway on the wiper pivot
shaft.
(3) Once the wiper blade is aligned, push the pivot
of the wiper arm down firmly and evenly over the
wiper pivot shaft until it is fully engaged. When the
wiper arm is fully engaged on the wiper pivot, the
spring-loaded latch (Fig. 19) will snap back into place
against the wiper arm pivot end.
(4) Gently lower the wiper arm until the wiper
blade is in position on the windshield glass.
WIPER BLADE
DESCRIPTION
Each wiper blade is secured by an integral latching
pivot block to the hook formation on the tip of each
wiper arm, and rests on the glass near the base of
the windshield when the wipers are not in operation
(Fig. 20). The wiper blade consists of the following
components:²Superstructure- The superstructure includes
several stamped steel bridges and links with claw
formations that grip the wiper blade element. Also
included in this unit is the latching, molded plastic
pivot block that secures the superstructure to the
wiper arm. All of the metal components of the wiper
blade have a satin black finish applied.
²Element- The wiper element or squeegee is the
resilient rubber member of the wiper blade that con-
tacts the glass.
²Flexor- The flexor is a rigid metal component
running along the length of each side of the wiper
element where it is gripped by the claws of the
superstructure.
All models have two 60.00 centimeter (23.62 inch)
long wiper blades with non-replaceable rubber ele-
ments (squeegees). The wiper blades cannot be
adjusted or repaired. If faulty, worn, or damaged the
entire wiper blade unit must be replaced.
OPERATION
The wiper blades are moved back and forth across
the glass by the wiper arms when the wipers are
being operated. The wiper blade superstructure is
the flexible frame that grips the wiper blade element
and evenly distributes the force of the spring-loaded
wiper arm along the length of the element. The com-
bination of the wiper arm force and the flexibility of
the superstructure makes the element conform to
and maintain proper contact with the glass, even as
the blade is moved over the varied curvature that
may be encountered across the glass surface. The
wiper element flexor provides the claws of the blade
superstructure with a rigid, yet flexible component
on the element which can be gripped. The rubber ele-
ment is designed to be stiff enough to maintain an
even cleaning edge as it is drawn across the glass,
yet resilient enough to conform to the glass surface
and flip from one cleaning edge to the other each
time the wiper blade changes directions.
REMOVAL
NOTE: The notched end of the wiper element flexor
should always be oriented towards the end of the
wiper blade that is nearest to the wiper pivot.
(1) Lift the wiper arm to raise the wiper blade and
element off of the glass, until the wiper arm hinge is
in its over-center position.
(2) To remove the wiper blade from the wiper arm,
depress the pivot block latch release tab under the
tip of the arm and slide the blade away from the tip
towards the pivot end of the arm far enough to dis-
engage the pivot block from the hook formation on
the end of the arm (Fig. 21).
Fig. 20 Wiper Blade
1 - SUPERSTRUCTURE
2 - ELEMENT
3 - PIVOT BLOCK
4 - RELEASE TAB
5 - PIVOT PIN
6 - CLAWS
7 - FLEXOR
DRWIPERS/WASHERS 8R - 19
WIPER ARM (Continued)

(3) Extract the hook formation on the tip of the
wiper arm through the opening in the wiper blade
superstructure just ahead of the wiper blade pivot
block/latch unit.
CAUTION: Do not allow the wiper arm to spring
back against the glass without the wiper blade in
place or the glass may be damaged.
(4) Gently lower the tip of the wiper arm onto the
glass.
INSTALLATION
NOTE: The notched end of the wiper element flexor
should always be oriented towards the end of the
wiper blade that is nearest to the wiper pivot.
(1)
Lift the wiper arm off of the windshield glass,
until the wiper arm hinge is in its over-center position.
(2) Position the wiper blade near the hook forma-
tion on the tip of the arm with the notched end of the
wiper element flexor oriented towards the end of the
wiper arm that is nearest to the wiper pivot.
(3) Insert the hook formation on the tip of the
wiper arm through the opening in the wiper blade
superstructure ahead of the wiper blade pivot block/
latch unit far enough to engage the pivot block into
the hook (Fig. 21).
(4) Slide the wiper blade pivot block/latch up into
the hook formation on the tip of the wiper arm until
the latch release tab snaps into its locked position.
Latch engagement will be accompanied by an audible
click.
(5) Gently lower the wiper blade onto the glass.
WIPER HIGH/LOW RELAY
DESCRIPTION
The wiper high/low relay is located in the Inte-
grated Power Module (IPM) in the engine compart-
ment near the battery. The wiper high/low relay is a
conventional International Standards Organization
(ISO) micro relay (Fig. 22). Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions. The relay is contained within a small, rect-
angular, molded plastic housing and is connected to
all of the required inputs and outputs by five integral
male spade-type terminals that extend from the bot-
tom of the relay base.
The wiper high/low relay cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The wiper high/low relay is an electromechanical
switch that uses a low current input from the Front
Control Module (FCM) to control a high current out-
put to the wiper motor. The movable common feed
contact point is held against the fixed normally
closed contact point by spring pressure. When the
relay coil is energized, an electromagnetic field is
produced by the coil windings. This electromagnetic
field draws the movable relay contact point away
from the fixed normally closed contact point, and
holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.
Fig. 21 Wiper Blade Remove/Install
1 - SUPERSTRUCTURE
2 - WIPER ARM
3 - PIVOT BLOCK
4 - RELEASE TAB
5 - HOOK
6 - ELEMENT
Fig. 22 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
8R - 20 WIPERS/WASHERSDR
WIPER BLADE (Continued)

The wiper high/low relay terminals are connected
to the vehicle electrical system through a connector
receptacle in the Integrated Power Module (IPM).
The inputs and outputs of the wiper high/low relay
include:
²Common Feed Terminal- The common feed
terminal (30) is connected to the output of the wiper
on/off relay at all times through the wiper on/off
relay output circuit.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Front
Control Module (FCM) through a wiper high/low
relay control circuit. The FCM controls wiper motor
operation by controlling a ground path through this
circuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current when the ignition
switch is in the On or Accessory positions from a fuse
in the Integrated Power Module (IPM) through a
fused ignition switch output (run-acc) circuit.
²Normally Open Terminal- The normally open
terminal (87) is connected to the high speed brush of
the wiper motor through a wiper high/low relay high
speed output circuit, and is connected to the high
speed brush whenever the relay is energized.
²Normally Closed Terminal- The normally
closed terminal (87A) is connected to the low speed
brush of the wiper motor through a wiper high/low
relay low speed output circuit, and is connected to
the low speed brush whenever the relay is de-ener-
gized.
The wiper high/low relay can be diagnosed using
conventional diagnostic tools and methods. However,
conventional diagnostic methods may not prove con-
clusive in the diagnosis of the instrument cluster, the
Front Control Module (FCM), or the electronic mes-
sage inputs to or outputs from the instrument cluster
and the FCM that control the operation of the wiper
high/low relay. The most reliable, efficient, and accu-
rate means to diagnose the wiper high/low relay, the
instrument cluster, the FCM, or the electronic mes-
sage inputs and outputs related to the wiper high/low
relay operation requires the use of a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
DIAGNOSIS AND TESTING - WIPER HIGH/LOW
RELAY
The wiper high/low relay (Fig. 23) is located in the
Integrated Power Module (IPM) in the engine com-
partment near the battery. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.(1) Remove the wiper high/low relay from the IPM.
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER HIGH/LOW RELAY - REMOVAL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, reinstall the relay and use a DRBIIIt
scan tool to perform further testing. Refer to the
appropriate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover from the Integrated Power
Module (IPM) (Fig. 24).
(3) Remove the wiper high/low relay by grasping it
firmly and pulling it straight out from the receptacle
in the IPM.
INSTALLATION
(1) Position the wiper high/low relay to the proper
receptacle in the Integrated Power Module (IPM)
(Fig. 24).
(2) Align the wiper high/low relay terminals with
the terminal cavities in the IPM receptacle.
(3) Push firmly and evenly on the top of the wiper
high/low relay until the terminals are fully seated in
the terminal cavities in the IPM receptacle.
(4) Reinstall the cover onto the IPM.
(5) Reconnect the battery negative cable.
Fig. 23 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
DRWIPERS/WASHERS 8R - 21
WIPER HIGH/LOW RELAY (Continued)

WIPER MODULE
DESCRIPTION
The wiper motor bracket is secured with two
screws below the wiper motor through two rubber
insulators to the bottom of the cowl plenum panel
beneath the cowl plenum cover/grille panel (Fig. 25).
Two screws secure the top of the wiper module
bracket to the cowl plenum panel through rubber
insulators located on the outboard end of each pivot
bracket. The ends of the wiper pivot shafts that pro-
trude through dedicated openings in the cowl plenum
cover/grille panel to drive the wiper arms and blades
are the only visible components of the wiper module.
The wiper module consists of the following major
components:
²Bracket- The wiper module bracket consists of
a long tubular steel main member that has a die castpivot bracket formation near each end where the two
wiper pivots are secured. A stamped steel clamp
secures the center of the tubular member to the die
cast bracket integral to the wiper motor with two
screws.
²Crank Arm- The wiper motor crank arm is a
stamped steel unit with a slotted hole on the driven
end that is secured to the wiper motor output shaft
with a nut, and has a ball stud secured to the drive
end.
²Linkage- Two stamped steel drive links con-
nect the wiper motor crank arm to the wiper pivot
lever arms. The left side drive link has a plastic sock-
et-type bushing on each end. The right side drive
link has a plastic socket-type bushing on one end,
and a plastic sleeve-type bushing on the other end.
The socket-type bushing on one end of each drive
link is snap-fit over the ball stud on the lever arm of
its respective pivot. The right side drive link sleeve-
type bushing end is then fit over the motor crank
arm ball stud, and the other socket-type bushing of
the left side drive link is snap-fit over the exposed
end of the wiper motor crank arm ball stud.
Fig. 24 Integrated Power Module
1 - 15 - CARTRIDGE FUSE
16 - 53 - BLADE FUSE
54 - HEATED MIRROR RELAY
55 - WIPER ON/OFF RELAY
56 - A/C CONDENSER FAN RELAY
57 - ENGINE CONTROL RELAY
58 - FUEL PUMP RELAY
59 - TRANSMISSION RELAY
60 - WIPER HIGH/LOW RELAY
61 - SPARE
62 - FOG LAMP RELAY
63 - ADJUSTABLE PEDAL RELAY
64 - A/C CLUTCH RELAY
65 - SPARE
66 - O2 RELAY
67 - SPARE
68 - SPARE
69 - SPARE
70 - SPARE
71 - SPARE
72 - STARTER RELAY
73 - PARK LAMP RELAY
Fig. 25 Wiper Module
1 - PIVOT BRACKET (2)
2 - TUBE
3 - CLAMP
4 - PIVOT SHAFT (2)
5 - INSULATOR (4)
6 - LINKAGE BUSHING (4)
7 - DRIVE LINK (2)
8 - PIVOT CRANK ARM (2)
9 - PIGTAIL WIRE CONNECTOR
10 - MOTOR CRANK ARM
11 - WIPER MOTOR
8R - 22 WIPERS/WASHERSDR
WIPER HIGH/LOW RELAY (Continued)

²Motor- The wiper motor features an integral
die cast bracket to which the wiper module bracket is
secured with a stamped steel clamp and two screws
near the top and which has two rubber insulated
mounting ears at the bottom. This die casting also
serves as the wiper motor transmission housing from
which the wiper motor output shaft exits. A nut
secures the wiper motor crank arm to the motor out-
put shaft. The two-speed permanent magnet wiper
motor features an integral transmission, an internal
park switch, and an internal automatic resetting cir-
cuit breaker.
²Pivots- The two front wiper pivots are secured
within the die cast pivot brackets on the outboard
ends of the wiper module main member. The lever
arms that extend from the center of the pivot shafts
each have a ball stud on their end. The upper end of
each pivot shaft where the wiper arms will be fas-
tened each has a serrated driver with a keyway. The
lower ends of the pivot shafts are installed through
lubricated bushings in the pivot brackets and are
secured with snap rings.
The wiper module cannot be adjusted or repaired.
If any component of the module is faulty or damaged,
the entire wiper module unit must be replaced.
OPERATION
The wiper module operation is controlled by the
battery current inputs received by the wiper motor
through the wiper on/off and wiper high/low relays.
The wiper motor speed is controlled by current flow
to either the low speed or the high speed set of
brushes. The park switch is a single pole, single
throw, momentary switch within the wiper motor
that is mechanically actuated by the wiper motor
transmission components. The park switch alter-
nately opens and closes the wiper park switch sense
circuit to ground, depending upon the position of the
wipers on the glass. This feature allows the motor to
complete its current wipe cycle after the wiper sys-
tem has been turned Off, and to park the wiper
blades in the lowest portion of the wipe pattern. The
automatic resetting circuit breaker protects the
motor from overloads. The wiper motor crank arm,
the two wiper linkage members, and the two wiper
pivots mechanically convert the rotary output of the
wiper motor to the back and forth wiping motion of
the wiper arms and blades on the glass.
REMOVAL
(1) Remove both wiper arms from the wiper pivots.
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER ARM - REMOVAL).
(2) Unlatch and open the hood.
(3) Disconnect and isolate the battery negative
cable.
(4) Remove the cowl plenum cover/grille panel
from over the cowl plenum. (Refer to 23 - BODY/EX-
TERIOR/COWL GRILLE - REMOVAL).
(5) Disconnect the left headlamp and dash wire
harness connector for the wiper motor from the
motor pigtail wire connector (Fig. 26).
(6) Remove the two screws that secure the wiper
module to the top of the cowl plenum panel at the
pivot brackets.
(7) Remove the two screws that secure the wiper
module to the bottom of the cowl plenum panel.
(8) Remove the wiper module from the cowl ple-
num panel as a unit.
INSTALLATION
(1) Position the wiper module into the cowl ple-
num as a unit (Fig. 26).
(2) Install the two screws that secure the wiper
module to the top of the cowl plenum panel at the
pivot brackets. Tighten the screw on the driver side,
followed by the screw on the passenger side. Tighten
the screws to 7 N´m (60 in. lbs.).
(3) Install and tighten the screws that secure the
wiper module to the bottom of the cowl plenum
panel. Tighten the screw on the passenger side, fol-
lowed by the screw on the driver side. Tighten the
screws to 7 N´m (60 in. lbs.).
(4) Reconnect the left headlamp and dash wire
harness connector for the wiper motor to the motor
pigtail wire connector.
(5) Reinstall the cowl plenum cover/grille panel
over the cowl plenum. (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - INSTALLATION).
(6) Reconnect the battery negative cable.
(7) Close and latch the hood.
(8) Reinstall both wiper arms onto the wiper piv-
ots. (Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER ARMS - INSTALLATION).
DRWIPERS/WASHERS 8R - 23
WIPER MODULE (Continued)

Fig. 26 Wiper Module Remove/Install
1 - COWL PLENUM WASHER HOSE
2 - PLASTIC FASTENER (6)
3 - SCREW (2)
4 - WIPER ARM & BLADE (2)
5 - COWL PLENUM COVER/GRILLE PANEL6 - WIPER MODULE
7 - WIRE HARNESS CONNECTOR
8 - PLENUM PANEL
9 - SCREW (4)
10 - ENGINE COMPARTMENT WASHER HOSE
8R - 24 WIPERS/WASHERSDR
WIPER MODULE (Continued)

WIPER ON/OFF RELAY
DESCRIPTION
The wiper on/off relay is located in the Integrated
Power Module (IPM) in the engine compartment near
the battery. The wiper on/off relay is a conventional
International Standards Organization (ISO) micro
relay (Fig. 27). Relays conforming to the ISO specifi-
cations have common physical dimensions, current
capacities, terminal patterns, and terminal functions.
The relay is contained within a small, rectangular,
molded plastic housing and is connected to all of the
required inputs and outputs by five integral male
spade-type terminals that extend from the bottom of
the relay base.
The wiper on/off relay cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The wiper on/off relay is an electromechanical
switch that uses a low current input from the Front
Control Module (FCM) to control a high current out-
put to the wiper motor. The movable common feed
contact point is held against the fixed normally
closed contact point by spring pressure. When the
relay coil is energized, an electromagnetic field is
produced by the coil windings. This electromagnetic
field draws the movable relay contact point away
from the fixed normally closed contact point, and
holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.The wiper on/off relay terminals are connected to
the vehicle electrical system through a connector
receptacle in the Integrated Power Module (IPM).
The inputs and outputs of the wiper on/off relay
include:
²Common Feed Terminal- The common feed
terminal (30) is connected to the common feed termi-
nal of the wiper high/low relay at all times through
the wiper on/off relay output circuit.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Front
Control Module (FCM) through a wiper on/off relay
control circuit. The FCM controls wiper motor opera-
tion by controlling a ground path through this cir-
cuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current at all times from
a fuse in the IPM through a fused ignition switch
output (run-acc) circuit.
²Normally Open Terminal- The normally open
terminal (87) receives battery current at all times
from a fuse in the IPM through a fused ignition
switch output (run-acc) circuit, and provides battery
current to the wiper on/off relay output circuit when-
ever the relay is energized.
²Normally Closed Terminal- The normally
closed terminal (87A) is connected to ground at all
times through a take out of the left headlamp and
dash wire harness with an eyelet terminal connector
that is secured by a screw to the front end sheet
metal, and is connected to the wiper on/off relay out-
put circuit whenever the relay is de-energized.
The wiper on/off relay may be diagnosed using con-
ventional diagnostic tools and methods. However,
conventional diagnostic methods may not prove con-
clusive in the diagnosis of the instrument cluster, the
Front Control Module (FCM), or the electronic mes-
sage inputs to or outputs from the instrument cluster
and the FCM that control the operation of the wiper
on/off relay. The most reliable, efficient, and accurate
means to diagnose the wiper on/off relay, the instru-
ment cluster, the FCM, or the electronic message
inputs and outputs related to the wiper on/off relay
operation requires the use of a DRBIIItscan tool.
Refer to the appropriate diagnostic information.
Fig. 27 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
DRWIPERS/WASHERS 8R - 25