transmission DODGE RAM 2500 DIESEL 2004 3.G User Guide

27. Low Fuel Warning Light
Glows when the pointer is between ªEº and 1/8
indication mark (approximately 15% of tank vol-
ume) on the fuel gauge. When the fuel gauge
pointer is on ªEº (equivalent to Distance To Empty [DTE]
= 0 on the overhead console if so equipped) there is
reserve fuel capacity, which corresponds to approxi-
mately 8% of tank volume. This reserve capacity was put
in place to prevent the likelihood of customers running
out of fuel when operating at maximum load conditions
in areas where there aren't many gas stations.
Ram fuel tank volumes are as follows:
²34 gallons - 2500/3500 short box models
²35 gallons - 2500/3500 long box models28. Transmission Oil Temperature Warning Light
(Automatic Transmissions Only)
This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. If this
light comes on, stop the vehicle and run the
engine at idle or faster, with the transmission in NEU-
TRAL until the light goes off.
29. Check Gages
This light illuminates when the Voltmeter, Engine
Oil Pressure or Engine Coolant Temperature
gages indicate a reading either too high or too low.
Examine the gages carefully, and follow the instructions
above for each indicated problem.
150 UNDERSTANDING YOUR INSTRUMENT PANEL

speeds will reduce fogging. Interior fogging on the
windshield can be quickly removed by selecting the
defrost mode.
Regular cleaning of the inside of the windows with a
non-filming cleaning solution (vinegar and water works
very well) will help prevent contaminates (cigarette
smoke, perfumes, etc.) from sticking to the windows.
Contaminates increase the rate of window fogging.
Summer Operation
Air conditioned vehicles must be protected with a high
quality antifreeze coolant during summer to provide
proper corrosion protection and to raise the boiling point
of the coolant for protection against overheating. A 50 %
concentration is recommended. Refer to Recommended
Fluids and Genuine Parts for the proper coolant type.
When using the air conditioner in extremely heavy traffic
in hot weather especially when towing a trailer, addi-
tional engine cooling may be required. If this situation isencountered, operate the transmission in a lower gear to
increase engine RPM, coolant flow and fan speed. When
stopped in heavy traffic, it may be necessary to shift into
NEUTRAL and depress the accelerator slightly for fast
idle operation to increase coolant flow and fan speed.
NOTE:On models equipped with Diesel engines, the
idle speed will automatically increase to 1000 rpm at
elevated coolant temperatures to improve engine cooling.
Your air conditioning system is also equipped with an
automatic recirculation system. When the system senses
a heavy load or high heat conditions, it may use partial
Recirculation A/C mode to provide additional comfort.
Winter Operation
When operating the system during the winter months,
make sure the air intake, located directly in front of the
windshield, is free of ice, slush, snow, or other obstruc-
tions.
UNDERSTANDING YOUR INSTRUMENT PANEL 197
4

STARTING AND OPERATING
CONTENTS
mIgnition/Starter Switch...................204
NLock..............................204
NOff ...............................204
NOn................................204
NStart..............................204
NACC ..............................205
NManual Transmission Key Release Button....205
NKey Reminder.......................205
mStarting Procedures.....................205NNormal Starting Procedure Ð Engine
Manifold Airtemperature Above 66ÉF (19ÉC) . . 206
NStarting Procedure Ð Engine Manifold Air
Temperature Below 66ÉF (19ÉC)...........207
NStarting Fluids.......................210
mNormal Operation......................211
NCold Weather Precautions...............211
NEngine Idling Ð In Cold Weather..........214
NStopping The Engine...................215
NEngine Speed Control..................216
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NOperating Precautions..................216
NCooling System Tips Ð Automatic
Transmission........................216
mTransmission Shifting....................218
NFour-Speed Overdrive Automatic
Transmission Ð If Equipped.............218
NManual Transmission ± 5±Speed
(NV- 4500) Ð If Equipped...............222
NManual Transmission Ð 6-Speed
(NV-5600) Ð If Equipped...............224
mFour-Wheel- Drive Operation Ð If Equipped . . . 226
NManually Shifted Transfer Case Operating
Information/Precautions................226
NShifting Procedure - Manually Shifted Transfer
Case..............................229NTransfer Case Reminder Light............230
NElectronically Shifted Transfer Case
Operating Information/Precautions........230
NShifting Procedure - Electronically Shifted
Transfer Case........................234
mLimited-Slip Differential Ð If Equipped.......237
mParking Brake.........................238
mBrake System..........................239
NBrake Noise.........................240
NFour-Wheel Anti-Lock Brake System........240
mPower Steering........................242
mTire Safety Information...................243
NTire Markings........................243
NTire Identification Number (TIN)..........246
200 STARTING AND OPERATING

NTrailer Towing Ð Hitches...............275
NConnecting Trailer Lighting And Electric
Trailer Brakes........................276
NTrailer Weight And Trailer Tongue Weight....278
NTrailer Towing Information
(Maximum Trailer Weight Ratings).........279
NTrailer Towing Mirrors Ð If Equipped......279
NCooling System Tips Ð Trailer Towing......280
NAutomatic Transmission Oil Temperature
Warning Light.......................281
NTowing With An Automatic Transmission....281
mSnowplow............................282
NBefore Plowing.......................283
NSnowplow Prep Package Model Availability . . 283NOver The Road Operation With Snowplow
Attached...........................284
NMethods For Removing Snow............284
NOperating Tips.......................284
NGeneral Maintenance...................285
mRecreational Towing Ð 4±Wheel Drive Vehicles
(Behind Motorhome, Etc.).................286
NRecreational Towing Procedure Ð Manual
Shift Transfer Case Ð If Equipped.........286
NReturning To Normal Operation Ð Manual
Shift Transfer Case....................287
NRecreational Towing Procedure Ð Electronic
Shift Transfer Case Ð If Equipped.........288
NReturning To Normal Operation Ð Electronic
Shift Transfer Case....................290
202 STARTING AND OPERATING

IGNITION/STARTER SWITCH
LOCK
Locks the automatic transmission shift control into the
PARK position. It also engages the steering wheel lock (if
equipped) when the steering wheel is turned.NOTE: This vehicle is equipped with a transmission
shift interlocking system. The brake pedal must be
depressed to shift out of Park (P).
OFF
Unlocks the steering wheel (if equipped with locking
wheel) and the automatic transmission shift control with
engine off.
ON
This is the normal running position.
START
Starts the engine. When the engine starts, release the key.
The ignition key will return to the ON position for
normal driving.
204 STARTING AND OPERATING

ACC
Allows the electrical accessories to be used when the
engine is not running.
Manual Transmission Key Release Button
To remove the key on vehicles equipped with manual
transmissions, turn the key to the Lock position and press
the button to remove the ignition key.
Key Reminder
An alarm will sound to remind you if the key is left in the
ignition and the driver's door is opened.
STARTING PROCEDURES
The Cummins Diesel engine is equipped with several
features designed to assist cold weather starting and
operation:
²The engine block heater is a resistance heater installed
in the water jacket of the engine just above and behind
the oil filter. It requires a 110±115 volt AC electrical
outlet with a grounded, three-wire extension cord.
NOTE:The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized Mopartdealer.
²A 12±volt heater built into the fuel filter housing aids
in preventing fuel gelling. It is controlled by a built-in
thermostat.
STARTING AND OPERATING 205
5

²A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure Ð Engine Manifold
AirTemperature Above 66ÉF (19ÉC)
Observe the Instrument Panel Cluster lights when start-
ing the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission. Fully
depress and hold the clutch and shift into NEUTRAL for
a manual transmission. Models with manual transmis-
sion are equipped with a clutch interlocking cranking
system. The clutch must be fully depressed to start the
vehicle.
3. Turn the ignition key to the ON position and look at
the instrument panel cluster lamps.The lamps in the instrument panel cluster will illuminate
when the ignition key is first turned to the ON position.
This is a bulb check programmed to last for approxi-
mately 3 seconds. After the bulb check is completed, the
Malfunction Indicator Light and Brake Warning light will
remain on. After the bulb check is complete and the
WAIT TO START indicator goes out proceed to step 4.
CAUTION!
If WATER IN FUEL indicator light remains on DO
NOT START engine before you drain water from the
fuel filter to avoid engine damage. See Section 7 Ð
Maintaining Your Vehicle, for water drain proce-
dures.
4. Turn the ignition key to START and crank the engine.
Do not press the accelerator during starting.
206 STARTING AND OPERATING

WARNING!
Remember to disconnect the cord before driving.
Damage to the 110±115 volt electrical cord could
cause electrocution.
NOTE:The block heater will require 110 Volts AC and
6.5 Amps to activate the heater element.
Block Heater Usage
A.Temperatures below 0ÉF (-18ÉC)
²Block Heater Required for 15W-40
²Block Heater Recommended for 5W-40
B.Temperatures below - 20ÉF (-29ÉC)
²Block Heater Required for 5W-40
Winter Front Usage
If a winter front or cold weather cover is to be used, a
percentage of the total grille opening area must be left
uncovered to provide sufficient air flow to the charge air
cooler and automatic transmission oil cooler. The per-
centage of opening must be increased with the increasing
ambient air temperature and/or engine load. If the
cooling fan can be heard cycling frequently, increase the
size of the opening in the winter front. A suitable cold
weather cover is available from your Mopartdealer.
Battery Blanket Usage
A battery loses 60% of its cranking power as the battery
temperature decreases to 0ÉF (-18É). For the same de-
crease in temperature, the engine requires twice as much
power to crank at the same RPM. The use of 120 VAC
powered battery blankets will greatly increase starting
capability at low temperatures. Suitable battery blankets
are available from your authorized Mopartdealer.
STARTING AND OPERATING 213
5

²automatic transmission is in Park (P)
²vehicle speed is zero
²Applying the throttle will cancel fast idle
²If the engine is equipped with an aftermarket exhaust
brake (manual transmissions only), operating the ex-
haust brake at idle will greatly improve warm up rate
and will help keep the engine close to operating
temperature during extended idle.
Stopping The Engine
Idle the engine a few minutes before routine shutdown.
After full load operation, idle the engine 3 to 5 minutes
before shutting it down. This idle period will allow the
lubricating oil and coolant to carry excess heat away from
the combustion chamber, bearings, internal components,
and turbocharger. This is especially important for turbo-
charged, charge air cooled engines, like your Turbo Ram.
Driving
ConditionLoadTurbo-
charger
TemperatureIdle Time
(min.) Be-
fore Engine
Shutdown
Stop and
GoEmpty Cool Less than
One
Stop and
GoMedium One
Highway
SpeedsMedium Warm Two
City Traffic Maximum
GCWRThree
Highway
SpeedsMaximum
GCWRFour
Uphill
GradeMaximum
GCWRHot Five
STARTING AND OPERATING 215
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