warning DODGE RAM 2500 DIESEL 2004 3.G Workshop Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2004, Model line: RAM 2500 DIESEL, Model: DODGE RAM 2500 DIESEL 2004 3.GPages: 426, PDF Size: 7.22 MB
Page 146 of 426

12. ABS Warning Light
This light monitors the Anti-Lock Brake System
which is described elsewhere in this manual. This
light will come on when the ignition key is turned to the
ON position and may stay on for five seconds. If the ABS
light remains on or comes on during driving, it indicates
that the anti-lock portion of the brake system is not
functioning and that service is required. See your autho-
rized dealer immediately. The ABS light could also
illuminate during loss of traction and remain illuminated
until the brake pedal is pressed.
13. Temperature Gauge
The temperature gauge indicates engine coolant
temperature. Any reading within the normal
range indicates that the cooling system is operat-
ing satisfactorily. The gauge needle will likely indicate a
higher temperature when driving in hot weather, up
mountain grades, in heavy traffic, or when towing a
trailer. If the needle rises to the ª245ÉFº mark, stop thevehicle, shift into N (Neutral), and increase the engine
idle speed for 2 to 3 minutes. If the temperature reading
does not return to normal, shut your engine OFF and
allow it to cool. Seek authorized service immediately. See
Cooling System information in the section on ªMaintain-
ing Your Vehicle.º
CAUTION!
Do not leave your vehicle unattended with the
engine running as you would not be able to react to
the temperature indicator if the engine overheats.
NOTE:Engine idle speed will automatically increase to
1000 rpm at elevated coolant temperatures to improve
engine cooling.
146 UNDERSTANDING YOUR INSTRUMENT PANEL
Page 147 of 426

NOTE:If the gauge pointer moves to either extreme of
the gauge, the ªCheck Gagesº indicator will illuminate
and a single chime will sound.
14. Security
The light will flash rapidly for approximately 16 seconds
when the vehicle theft alarm is arming. The light will
flash at a slower rate after the alarm is set. The security
light will also come on for about two seconds when the
ignition is first turned ON.
15. Transmission Range Indicator (Automatic
Tranmissions Only)
When the gear selector lever is moved, this indicator
shows the automatic transmission gear range selected.
16. CRUISE Light
This indicator lights when the electronic speed control
system is turned on.17. Water In Fuel Indicator
Indicates there is water detected in the fuel
filter bowl. Refer to the Maintenance section,
Draining Fuel/Water Separator Filter, for water
drain procedure.
18. Brake System Warning Light
This light illuminates when the ignition key is turned to
the ON position and remains on for a few seconds. If the
light stays on longer, it may be an indication that the
parking brake has not been released. This light will
illuminate if the brake fluid is low, especially when
braking or accelerating hard. This light will illuminate if
the ABS indicator light has a malfunction. This light will
flash if the engine is running and the parking brake is on.
If the light remains on when the parking brake is
released, it indicates a possible brake hydraulic system
malfunction. In this case, the light will remain on until
the cause is corrected.
UNDERSTANDING YOUR INSTRUMENT PANEL 147
4
Page 150 of 426

27. Low Fuel Warning Light
Glows when the pointer is between ªEº and 1/8
indication mark (approximately 15% of tank vol-
ume) on the fuel gauge. When the fuel gauge
pointer is on ªEº (equivalent to Distance To Empty [DTE]
= 0 on the overhead console if so equipped) there is
reserve fuel capacity, which corresponds to approxi-
mately 8% of tank volume. This reserve capacity was put
in place to prevent the likelihood of customers running
out of fuel when operating at maximum load conditions
in areas where there aren't many gas stations.
Ram fuel tank volumes are as follows:
²34 gallons - 2500/3500 short box models
²35 gallons - 2500/3500 long box models28. Transmission Oil Temperature Warning Light
(Automatic Transmissions Only)
This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. If this
light comes on, stop the vehicle and run the
engine at idle or faster, with the transmission in NEU-
TRAL until the light goes off.
29. Check Gages
This light illuminates when the Voltmeter, Engine
Oil Pressure or Engine Coolant Temperature
gages indicate a reading either too high or too low.
Examine the gages carefully, and follow the instructions
above for each indicated problem.
150 UNDERSTANDING YOUR INSTRUMENT PANEL
Page 157 of 426

Random can be cancelled by pressing the button a second
time or by ejecting the CD from the changer.
CD Diagnostic Indicators
When driving over a very rough road, the CD player may
skip momentarily. Skipping will not damage the disc or
the player, and play will resume automatically.
As a safeguard and to protect your CD player, one of the
following warning symbols may appear on your display.
A CD HOT symbol indicates the player is too hot.
CD HOT will pause the operation. Play can be resumed
when the operating temperature is corrected or another
MODE is selected.An ERR symbol will appear on the display if the laser is
unable to read the Disc data for the following reasons:
²Excessive vibration
²Disc inserted upside down
²Damaged disc
²Water condensation on optics
Radio Display Messages
Your radio has been designed to display certain messages
when a problem is detected with the CD player.
UNDERSTANDING YOUR INSTRUMENT PANEL 157
4
Page 168 of 426

CD Diagnostic Indicators
When driving over a very rough road, the CD player may
skip momentarily. Skipping will not damage the disc or
the player, and play will resume automatically.
As a safeguard and to protect your CD player, one of the
following warning symbols may appear on your display.
A CD HOT symbol indicates the player is too hot.
CD HOT will pause the operation. Play can be resumed
when the operating temperature is corrected or another
MODE is selected.
An ERR symbol will appear on the display if the laser is
unable to read the Disc data for the following reasons:
²Excessive vibration
²Disc inserted upside down
²Damaged disc
²Water condensation on optics
SALES CODE RBKÐAM/ FM STEREO RADIO
WITH CD PLAYER AND CD CHANGER CONTROLS
Radio Operation
Power/Volume Control
Press the ON/VOL control to turn the radio on. Turn the
volume control clockwise to increase the volume.
168 UNDERSTANDING YOUR INSTRUMENT PANEL
Page 173 of 426

Mode Button
To activate the CD changer, press the MODE button until
CD information appears on the display.
Push-Button
While the CD changer is playing, press the NUMBER 1
push-button or the NUMBER 5 push-button to select a
disc numbered higher or lower than the one currently
being played.
Seek Button
Press the SEEK up or down to select another track on the
same disc. A SEEK symbol will appear on the display.
Fast Forward And Rewind Buttons
Press and hold the FF button for fast forward. Press and
hold the RW button for fast reverse.
The audio output can be heard when fast forward and
fast reverse are activated.
Random Play (RND)
Press the Random button to play the tracks on the
selected disc in random order for an interesting change of
pace.
Random can be cancelled by pressing the button a second
time or by ejecting the CD from the changer.
CD Diagnostic Indicators
When driving over a very rough road, the CD player may
skip momentarily. Skipping will not damage the disc or
the player, and play will resume automatically.
As a safeguard and to protect your CD player, one of the
following warning symbols may appear on your display.
A CD HOT symbol indicates the player is too hot.
CD HOT will pause the operation. Play can be resumed
when the operating temperature is corrected or another
MODE is selected.
UNDERSTANDING YOUR INSTRUMENT PANEL 173
4
Page 202 of 426

NTrailer Towing Ð Hitches...............275
NConnecting Trailer Lighting And Electric
Trailer Brakes........................276
NTrailer Weight And Trailer Tongue Weight....278
NTrailer Towing Information
(Maximum Trailer Weight Ratings).........279
NTrailer Towing Mirrors Ð If Equipped......279
NCooling System Tips Ð Trailer Towing......280
NAutomatic Transmission Oil Temperature
Warning Light.......................281
NTowing With An Automatic Transmission....281
mSnowplow............................282
NBefore Plowing.......................283
NSnowplow Prep Package Model Availability . . 283NOver The Road Operation With Snowplow
Attached...........................284
NMethods For Removing Snow............284
NOperating Tips.......................284
NGeneral Maintenance...................285
mRecreational Towing Ð 4±Wheel Drive Vehicles
(Behind Motorhome, Etc.).................286
NRecreational Towing Procedure Ð Manual
Shift Transfer Case Ð If Equipped.........286
NReturning To Normal Operation Ð Manual
Shift Transfer Case....................287
NRecreational Towing Procedure Ð Electronic
Shift Transfer Case Ð If Equipped.........288
NReturning To Normal Operation Ð Electronic
Shift Transfer Case....................290
202 STARTING AND OPERATING
Page 206 of 426

²A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure Ð Engine Manifold
AirTemperature Above 66ÉF (19ÉC)
Observe the Instrument Panel Cluster lights when start-
ing the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission. Fully
depress and hold the clutch and shift into NEUTRAL for
a manual transmission. Models with manual transmis-
sion are equipped with a clutch interlocking cranking
system. The clutch must be fully depressed to start the
vehicle.
3. Turn the ignition key to the ON position and look at
the instrument panel cluster lamps.The lamps in the instrument panel cluster will illuminate
when the ignition key is first turned to the ON position.
This is a bulb check programmed to last for approxi-
mately 3 seconds. After the bulb check is completed, the
Malfunction Indicator Light and Brake Warning light will
remain on. After the bulb check is complete and the
WAIT TO START indicator goes out proceed to step 4.
CAUTION!
If WATER IN FUEL indicator light remains on DO
NOT START engine before you drain water from the
fuel filter to avoid engine damage. See Section 7 Ð
Maintaining Your Vehicle, for water drain proce-
dures.
4. Turn the ignition key to START and crank the engine.
Do not press the accelerator during starting.
206 STARTING AND OPERATING
Page 210 of 426

WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
Starting Fluids
WARNING!
STARTING FLUIDS or flammable liquids are
NEVER TO BE USED in the Cummins Diesel (see
Warning label). Never pour diesel fuel, flammable
liquid, starting fluids (ether) into the air cleaner
canister, air intake piping, or turbocharger inlet in an
attempt to start the vehicle. This could result in a
flash fire and explosion causing serious personal
injury and engine damage.
The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
210 STARTING AND OPERATING
Page 211 of 426

WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
NORMAL OPERATION
Observe the following when the engine is operating.
²All message center lights are off.
²Check Engine Lamp is off.
²Engine Oil Pressure is above 10 psi (69 kPa) at idle.
²Low Oil Pressure light is off.
²Voltmeter Operation:
²The voltmeter may show a gauge fluctuation if
certain engine temperatures are below 66ÉF (19ÉC).
This cycling operation is caused by the post-heatcycle of the intake manifold heater system. The
number of cycles and the length of the cycling
operation is controlled by the engine control mod-
ule, this time will not exceed 150 seconds. The
needle should then stabilize at the approximate
operation point.
²The cycling action will cause temporary dimming of
the headlamps, interior lamps, and also a noticeable
reduction in blower motor speed.
Cold Weather Precautions
Operation in ambient temperature below 32ÉF (0ÉC) may
require special considerations. The following charts sug-
gest these options:
STARTING AND OPERATING 211
5