wheel DODGE RAM 2500 DIESEL 2005 3.G Manual PDF

The manufacturer recommends towing with all wheels
OFFthe ground. Acceptable methods are to tow vehicle
on a flatbed or with one end of vehicle raised and the
opposite end on a towing dolly.
2–Wheel- Drive Vehicles
Provided that the transmission is operable, tow with the
transmission in Neutral and the ignition key in the OFF
position along with the front wheels raised and the rear
wheels on the ground. Speed must not exceed 30 mph (50
km/h) and distance must not exceed 15 miles (25 km).
CAUTION!
Towing faster than 30 mph (50 km/h) or for more
than 15 miles (25 km) can cause severe damage to the
transmission.
If the vehicle is to be towed more than 15 miles (25 km)
the vehicle must be towed with the rear wheels raised
and the front wheels on the ground. It may also be towed
on a flatbed or with the front wheels raised and the rear
wheels on a dolly.
WHAT TO DO IN EMERGENCIES 333
6

▫Front Axle Universal Drive Joints And Pivot
Bearings............................358
▫Body Lubrication.....................358
▫Windshield Wiper Blades................359
▫Windshield Washers...................359
▫Exhaust System......................360
▫Cooling System.......................361
▫Fan ...............................365
▫Charge Air Cooler (Inter-Cooler)..........365
▫Hoses And Vacuum/Vapor Harnesses.......366
▫Brake System........................366
▫Clutch Linkage.......................368
▫Clutch Hydraulic System................369▫Rear Axle And 4X4 Front Driving Axle Fluid
Level..............................369
▫Transfer Case — If Equipped.............370
▫Manual Transmission — If Equipped.......370
▫Automatic Transmission................370
▫Front Wheel Bearings..................373
▫Selection Of Lubricating Grease...........373
▫Noise Control System Required Maintenance
& Warranty.........................374
▫Appearance Care And Protection From
Corrosion...........................379

Fuse And Relay Center...................383

Vehicle Storage........................384

Replacement Light Bulbs.................384
336 MAINTAINING YOUR VEHICLE

Bulb Replacement......................385
▫Headlight (Halogen)/Front Park And Turn
Lights.............................385
▫Tail, Stop, Turn And Backup Lights.........389
▫Center High-Mounted Stoplight With Cargo
Light..............................391
▫Cab Top Clearance Lights — If Equipped....393
▫Tailgate ID Lights (Dual Rear Wheels).......394▫Side Marker Lights (Dual Rear Wheels)......396
▫Fog Lights..........................396

Fluid Capacities........................397

Recommended Fluids, Lubricants And Genuine
Parts................................398
▫Engine.............................398
▫Chassis............................399
MAINTAINING YOUR VEHICLE 337
7

NOTE:If the transmission is disassembled for any
reason, the fluid and filter should be changed, and the
bands adjusted (if equipped).
Special Additives
The manufacturer recommends against the addition of
any additives to the transmission. Exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. The use of transmission sealers should be avoided,
since they may adversely affect seals.
Front Wheel Bearings
Front wheel bearings for all Dodge Ram Trucks are
sealed-for-life. They do not require greasing or seal
replacement. In some instances, these bearings will
“purge” excess grease and the bearing housing will look
slightly wet. This is normal.
•Periodic inspection for excess play is recommended.
•If a bearing assembly is accidentally separated when
servicing the brake rotors, it should be replaced.
Rear Wheel Bearings
Clean and repack when brake linings are replaced or
rotors resurfaced.
Selection Of Lubricating Grease
The National Lubricating Grease Institute (NLGI) has
developed a symbol (Certification Mark) to aid the
vehicle owner in the proper selection of grease for the
lubrication of wheel bearings and chassis components.
This symbol (an example shown below) is located on the
grease container and identifies the application and qual-
ity of the grease.
MAINTAINING YOUR VEHICLE 373
7

There are two groups
identified: those for wheel
bearings (Letter “G”) and
those for chassis (Letter
“L”) lubrication. Perfor-
mance categories within
these groups result in dual
letter designations for
each group. The letter des-
ignations shown in the ex-
ample are the highest
quality level available and when combined as shown can
be used for both wheel bearing and chassis lubrication.
Use only those greases that have the NLGI symbol on the
container along with the proper quality level for your
application.Noise Control System Required Maintenance &
Warranty
For 3500 Two-Wheel Drive and Four-Wheel Drive mod-
els over 10,000 lbs. (4 535 kg) Gross Vehicle Weight
Rating.
All vehicles built over 10,000 lbs. (4 535 kg) Gross Vehicle
Weight Rating and manufactured for sale and use in the
United States are required to comply with the Federal
Government’s Exterior Noise Regulations. These vehicles
can be identified by the Noise Emission Control Label
located in the operator’s compartment.
374 MAINTAINING YOUR VEHICLE

•If your vehicle is damaged due to an accident or
similar cause which destroys the paint and protective
coating have your vehicle repaired as soon as possible.
The cost of such repairs is considered the responsibil-
ity of the owner.
•All wheels and wheel trim, especially aluminum and
chrome plated wheels should be cleaned regularly
with mild soap and water to prevent corrosion. To
remove heavy soil, select a nonabrasive, non-acidic
cleaner. Do not use scouring pads, steel wool, a bristle
brush or metal polishes. Only Mopar cleaners are
recommended. Do not use oven cleaner. Avoid auto-
matic car washes that use acidic solutions or harsh
brushes that may damage the wheels’ protective fin-
ish.
•If you carry special cargo such as chemicals, fertilizers,
de-icer salt, etc., be sure that such materials are well
packaged and sealed.
•If a lot of driving is done on gravel roads, consider
mud or stone shields behind each wheel.
•Use Mopar touch up paint on scratches as soon as
possible. Your dealer has touch up paint to match the
color of your vehicle.
Interior Care
Use Mopar Fabric Cleaner to clean fabric upholstery and
carpeting.
Use Mopar Vinyl Cleaner to clean vinyl upholstery and
trim.
Mopar Total Clean is specifically recommended for
leather upholstery.
Your leather upholstery can be best preserved by regular
cleaning with a damp soft cloth. Small particles of dirt
can act as an abrasive and damage the leather upholstery
and should be removed promptly with a damp cloth.
Stubborn soils can be removed easily with a soft cloth
MAINTAINING YOUR VEHICLE 381
7

2. Use specified fuses only.
3. Always properly reinstall the cover.
VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle’s battery:
•Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in the Fuse and Relay Center, located in the
engine compartment. The I.O.D. cavity includes a
snap-in retainer that allows the fuse to be discon-
nected, without removing it from the fuse block.
•The electronic shift transfer case should be placed in
the 4HI mode and kept in this position to minimize the
battery drain.
•As an alternative to the above steps you may, discon-
nect the negative cables from both batteries.
REPLACEMENT LIGHT BULBS
LIGHT BULBS — Inside Bulb No.
Overhead Console Lights............... TS212-2
Dome Light............................7679
All of the inside bulbs are brass or glass wedge base.
Aluminum base bulbs are not approved.
LIGHT BULBS — Outside Bulb No.
Back-Up..............................3057
Center High Mounted Stop Lamp............. 912
Fog Lamp...........................9006LL
Headlamp (Halogen)...................9007QL
Park & Turn Signal...................3157NAK
Rear License Plate Lamp................... 168
Rear Cargo Light......................... 912
Tail & Stop............................3057
Cab Clearance Lights...................... 168
Dual Rear Wheel Sidemarker Light............ 168
Dual Rear Wheel Tailgate ID Lights (3)......... 168
384 MAINTAINING YOUR VEHICLE

3. Pull the bulb straight from it’s socket and replace.Tailgate ID Lights (Dual Rear Wheels)
1. Remove the two screws and housing and access the
bulb sockets from the rear.
394 MAINTAINING YOUR VEHICLE

Side Marker Lights (Dual Rear Wheels)
1. Push rearward on the side marker light assembly.
2. Pull the entire assembly from the fender.
3. Turn socket
14turn counterclockwise and remove from
assembly to access the bulb.
4. Pull bulb straight out from socket.5. Reverse procedure for installation of bulbs and hous-
ing.
Fog Lights
1. Reach under the vehicle, unlock and twist connector
counterclockwise14turn and remove connector and bulb
from housing.
396 MAINTAINING YOUR VEHICLE

Miles 60,000 63,750 67,500 71,250 75,000
(Kilometers) (96 000) (102 000) (108 000) (114 000) (120 000)
Change engine oil and engine oil filter. X X X
Lubricate Front Drive Shaft Fitting (2500/3500,
4X4).X X XXX
Flush and replace engine coolant at 60 months, if
not replaced at 102,000 miles (163 000 km).X
Rotate tires. X X X
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els only.XXX
Inspect drive belt, replace as required. X
Inspect fan hub. X
Inspect damper. X
Inspect water pump weep hole for blockage. X X
Replace fuel filter element. Clean the water in fuel
sensor.XX
Inspect front wheel bearings. X
Change rear axle fluid. X X
SCHEDULE “B” 409
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