light DODGE RAM 2500 DIESEL 2006 3.G Owners Manual

▫Front Axle Universal Drive Joints And Pivot
Bearings............................394
▫Body Lubrication.....................394
▫Windshield Wiper Blades................395
▫Windshield Washers...................395
▫Exhaust System......................396
▫Cooling System.......................397
▫Fan ...............................402
▫Charge Air Cooler (Inter-Cooler)..........402
▫Hoses And Vacuum/Vapor Harnesses.......402
▫Brake System........................403
▫Clutch Linkage.......................405
▫Clutch Hydraulic System................405▫Rear Axle And 4X4 Front Driving Axle Fluid
Level..............................405
▫Transfer Case — If Equipped.............406
▫Manual Transmission — If Equipped.......406
▫Automatic Transmission................407
▫Front Wheel Bearings..................409
▫Selection Of Lubricating Grease...........410
▫Noise Control System Required Maintenance &
Warranty...........................411
▫Appearance Care And Protection From
Corrosion...........................416

Integrated Power Module.................420

Vehicle Storage........................423

Replacement Light Bulbs.................424
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Bulb Replacement......................424
▫Headlight (Halogen)/Front Park And
Turn Lights.........................424
▫Tail, Stop, Turn And Backup Lights.........428
▫Center High-Mounted Stoplight With
Cargo Light.........................430
▫Cab Top Clearance Lights — If Equipped....431
▫Tailgate ID Lights (Dual Rear Wheels) —
If Equipped.........................433▫Rear Light Bar ID Marker (Dual Rear Wheel) –
If Equipped.........................434
▫Side Marker Lights (Dual Rear Wheels)......435
▫Fog Lights..........................436

Fluid Capacities........................437

Fluids, Lubricants And Genuine Parts........438
▫Engine.............................438
▫Chassis............................439
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ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Vehicles equipped with California emissions controls
have a sophisticated onboard diagnostic system called
OBDII. This system monitors the performance of the
emissions, engine, and automatic transmission control
systems. When these systems are operating properly,
your vehicle will provide excellent performance and fuel
economy, as well as engine emissions well within current
government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the “Malfunction Indicator
Light” on could cause further damage to the emis-
sion control system. It could also affect fuel economy
and driveability. The vehicle must be serviced before
any emissions tests can be performed.
If the “Malfunction Indicator Light” is flashing,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
REPLACEMENT PARTS
Use of genuine Moparparts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Mopar parts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.
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Always check the condition of the used oil. This can give
you an indication of some engine problems that might
exist.
•Thin, black oil indicates fuel dilution.
•Milky discoloration indicates coolant dilution.
Clean the area around the oil filter base. Remove the filter
from the underside of the vehicle using a cap style oil
filter wrench.
Clean the gasket surface of the filter mount. The filter
gasket can stick on the filter mount. Make sure it is
removed.
Change the engine oil filter with every engine oil change.
Only a high quality MOPAR filter should be used to
assure most efficient service.
CAUTION!
The filtering medium of other aftermarket filters
may disintegrate. Debris from failed filters may plug
the piston oil cooling nozzles, resulting in scuffed
pistons and engine failure.
CAUTION!
Fill the oil filter element with clean oil before
installation. Use the same type oil that will be used
in the engine. When filling the oil filter, prevent
foreign material from falling into the filter. Severe
engine damage may occur.
Apply a light film of lubricating oil to the sealing surface
of the filter gasket before installing the filter.
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It is important that proper lubricant is used in the
transmission. Refer to Fluids, Lubricants and Genuine
Parts for the correct lubricant type. A band adjustment
and filter change should be made at the time of the oil
change.
The fluid and filter(s) should be changed and the bands
adjusted (if equipped) ) as specified in the Maintenance
Schedule (Section 8). Vehicles having severe usage should
follow Maintenance Schedule “B” of the Maintenance
Schedule (Section 8).
Severe usage consists of:
•Off-the-highway operation;
•Trailer towing;
•Snow plow operation;
•Prolonged operation with heavy loading, especially in
hot weather.NOTE:If the transmission is disassembled for any
reason, the fluid and filter should be changed, and the
bands adjusted (if equipped).
Special Additives
The manufacturer recommends against the addition of
any additives to the transmission. Exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. The use of transmission sealers should be avoided,
since they may adversely affect seals.
Front Wheel Bearings
Front wheel bearings for all Dodge Ram Trucks are
sealed-for-life. They do not require greasing or seal
replacement. In some instances, these bearings will
“purge” excess grease and the bearing housing will look
slightly wet. This is normal.
•Periodic inspection for excess play is recommended.
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Cavity Cartridge
FuseMini
FuseDescription
38 20 Amp
YellowPower Outlet IP
39 10 Amp
RedSunroof/Seatbelt Ten-
sioner
40 20 Amp
YellowCigar Lighter
41 25 Amp
NaturalSpare
42 30 Amp
PinkDiesel PCM (Diesel
Only)
1. Disconnect the battery negative (-) cable before remov-
ing the cover.
2. Use specified fuses only.
3. Always properly reinstall the cover.VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle’s battery:
•Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in the Integrated Power Module, located in the
engine compartment. The I.O.D. cavity includes a
snap-in retainer that allows the fuse to be discon-
nected, without removing it from the fuse block.
•The electronic shift transfer case should be placed in
the 4HI mode and kept in this position to minimize the
battery drain.
•As an alternative to the above steps you may, discon-
nect the negative cables from both batteries.
NOTE:When reinstalling the IOD fuse, the gages in the
Instrument Cluster will do a full sweep, when the
ignition key is cycled to RUN. This is a normal condition.
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REPLACEMENT LIGHT BULBS
LIGHT BULBS — Inside Bulb No.
Overhead Console Lights............... TS212-2
Dome Light............................7679
All of the inside bulbs are brass or glass wedge base.
Aluminum base bulbs are not approved.
LIGHT BULBS — Outside Bulb No.
Back-Up..............................3057
Center High Mounted Stop Lamp............. 912
Fog Lamp...........................9006LL
Headlamp (Halogen)..................... H13
Side Marker Bulb....................... W5W
Park & Turn Signal...................3157NAK
Rear License Plate Lamp................... 168
Rear Cargo Light......................... 912LIGHT BULBS — Outside Bulb No.
Tail & Stop............................3057
Cab Clearance Lights...................... 168
Dual Rear Wheel Sidemarker Light............ 168
Dual Rear Wheel Tailgate ID Lights (3)......... 168
BULB REPLACEMENT
Headlight (Halogen)/Front Park and Turn Lights
CAUTION!
This is a halogen bulb. Avoid touching the glass
with your fingers. Reduced bulb life will result.
1. Open the hood
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2. Remove the two (2) bolts from the front of the head-
light housing.3. Remove the plug from the inner fender well and
remove the nut through the access hole.
Front Headlight Housing BoltsInner Fender Plug
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4. Pull the housing out from the fender to allow room to
disconnect the electrical connectors.NOTE:For easier removal, pull the headlight assembly
straight forward, applying the greatest amount of force to
the outer edge of the headlight assembly.
Rear Headlight Housing Nut Access
Headlight Removal
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5. Unlock and pull connector straight from the base of
the headlight halogen bulb.6. Twist connector on turn signal/park light bulb
14turn
and remove connector and bulb from housing.
7. Remove housing from vehicle with headlight halogen
bulb in housing.
8. Twist the headlight halogen bulb
14turn and remove
headlight bulb from the housing.
9. Replace headlight or turn signal bulb. Do not touch
the headlight halogen bulb.
10. Reverse procedure for installation of bulbs and hous-
ing.
Bulb Removal
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