clutch DODGE RAM 2500 DIESEL 2006 3.G User Guide

CAUTION!
Internal damage to the transfer case will occur if a
front or rear wheel lift is used when recreational
towing.
NOTE:Both the Manual Shift and Electronic Shift
transfer cases must be shifted into Neutral (N) for
recreational towing. Automatic transmissions must be
placed in P (Park) position for recreational towing.
Manual transmissions must be left in gear (not in neutral)
for recreational towing. Refer below for the proper trans-
fer case Neutral shifting procedure for your vehicle.
Recreational Towing Procedure — Manual Shift
Transfer Case — If Equipped
Use the following procedure to prepare your vehicle for
recreational towing:
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in N (NEUTRAL) before
recreational towing to prevent damage to internal
parts.
1. Bring the vehicle to a complete stop.
2. Shut OFF the engine.
3. Depress the brake pedal.
4. Shift automatic transmission to N (NEUTRAL), or
depress the clutch on manual transmissions.
5. Shift transfer case lever into N (NEUTRAL).
6. Start the engine.
7. Shift automatic transmission into Reverse (R).
340 STARTING AND OPERATING

5. Shift automatic transmission to N (NEUTRAL), or
depress the clutch on manual transmissions.
6. Shift transfer case lever to desired position.
7. Shift automatic transmission into P (Park).
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the N
(NEUTRAL) position without first fully engaging
the parking brake. The transfer case N (NEUTRAL)
position disengages both the front and rear drive-
shafts from the powertrain and will allow the ve-
hicle to move regardless of the transmission posi-
tion. The parking brake should always be applied
when the driver is not in the vehicle.
CAUTION!
•Do not use a bumper mounted clamp-on tow bar
on your vehicle. The bumper face bar will be
damaged.
•Do not disconnect the rear driveshaft because
fluid will leak from the transfer case and damage
the internal parts.
Recreational Towing Procedure — Electronic Shift
Transfer Case — If Equipped
Use the following procedure to prepare your vehicle for
recreational towing.
342 STARTING AND OPERATING

CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in Neutral (N) before
recreational towing to prevent damage to internal
parts.
1. Bring vehicle to a complete stop.
2. Shut OFF the engine.
3. Turn the ignition key to the ON position, but do not
start the engine.
4. Depress the brake pedal.
5. Shift automatic transmission to Neutral (N) or depress
clutch on manual transmission.6. Using the point of a ballpoint pen or similar object,
depress the recessed transfer case Neutral (N) button for
4 seconds.
7. After shift is completed and the Neutral (N) light
comes on release Neutral (N) button.
8. Start engine.
9. Shift automatic transmission into Reverse (R).
10. Release brake pedal for five seconds and ensure that
there is no vehicle movement.
11. Repeat steps 9 and 10 with the transmission in Drive
(D).
12. Shut engine OFF and place ignition key to the
unlocked OFF position.
13. Shift automatic transmission into Park (P).
14. Apply parking brake.
STARTING AND OPERATING 343
5

3. Turn the ignition key to the ON position, but do not
start the engine.
4. Depress the brake pedal.
5. Shift automatic transmission to Neutral (N) or depress
clutch on manual transmission.
6. Using the point of a ballpoint pen or similar object,
depress the recessed transfer case Neutral (N) button for
1 second.
7. After the Neutral (N) indicator light turns off release
the Neutral (N) button.
8. After the Neutral (N) button has been released the
transfer case will shift to the position identified by the
selector switch.
9. Shift automatic transmission into P (Park).
NOTE:The transfer case can not be shifted into Neutral
(N) from the 4Auto (if equipped) position.NOTE:Items 1 through 5 are requirements that must be
met prior to depressing the Neutral (N) selection button,
and must continue to be met until 1 second elapses and
the shift has been completed. If any of these requirements
(with the exception of 3 - key ON) are not met prior to
depressing the Neutral (N) button or are no longer met
during the 1 second time, then all of the mode position
indicator lights will flash continuously until all require-
ments are met or until the Neutral (N) button is released.
NOTE:The ignition key must be ON for a shift to take
place and for the position indicator lights to be operable.
If the key is not ON, the shift will not take place and no
position indicator lights will be on or flashing.
NOTE:Flashing neutral (N) position indicator light
indicates that shift requirements have not been met.
STARTING AND OPERATING 345
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▫Front Axle Universal Drive Joints And Pivot
Bearings............................394
▫Body Lubrication.....................394
▫Windshield Wiper Blades................395
▫Windshield Washers...................395
▫Exhaust System......................396
▫Cooling System.......................397
▫Fan ...............................402
▫Charge Air Cooler (Inter-Cooler)..........402
▫Hoses And Vacuum/Vapor Harnesses.......402
▫Brake System........................403
▫Clutch Linkage.......................405
▫Clutch Hydraulic System................405▫Rear Axle And 4X4 Front Driving Axle Fluid
Level..............................405
▫Transfer Case — If Equipped.............406
▫Manual Transmission — If Equipped.......406
▫Automatic Transmission................407
▫Front Wheel Bearings..................409
▫Selection Of Lubricating Grease...........410
▫Noise Control System Required Maintenance &
Warranty...........................411
▫Appearance Care And Protection From
Corrosion...........................416

Integrated Power Module.................420

Vehicle Storage........................423

Replacement Light Bulbs.................424
372 MAINTAINING YOUR VEHICLE

Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. Refer
to Fluids, Lubricants and Genuine Parts for the correct
lubricant type. Multipurpose Grease, NLGI Grade 2 E.P.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For Model 9.25 Front Axles and 10.5”/11.5” Rear Axles
refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type. For normal service, periodic fluid
level checks are not required. When the vehicle is ser-
viced for other reasons, the exterior surfaces of the axle
assembly should be inspected.
When checking the fluid level, the vehicle should be in a
level position. The fluid level should be 1/4” ± 1/4” (6.4
mm ± 6.4 mm) below the fill hole on the 9.25” Front Axle.
The fluid level should be 3/4” ± 1/4” (19 mm ± 6.4 mm)
below the fill hole on all 10.5” and 1/4” ± 1/4” (6.4 mm
± 6.4 mm) on 11.5” Rear Axles.
MAINTAINING YOUR VEHICLE 405
7

•EXHAUST SYSTEM
Removal or rendering inoperative exhaust system
components including the muffler or tailpipe.
•ENGINE COOLING SYSTEM
Removal or rendering inoperative the fan clutch.
Removal of the fan shroud.
Noise Emission Warranty
The manufacturer warrants that this vehicle as manufac-
tured by the manufacturer, was designed, built and
equipped to conform at the time it left the manufacturer’scontrol with all applicable U.S. EPA Noise Control Regu-
lations.
This warranty covers this vehicle as designed, built and
equipped by the manufacturer, and is not limited to any
particular part, component or system of the vehicle
manufactured by the manufacturer. Defects in design,
assembly or in any part, component or system of the
vehicle as manufactured by the manufacturer, which, at
the time it left the manufacturer’s control, caused noise
emissions to exceed Federal standards, are covered by
this warranty for the life of the vehicle.
MAINTAINING YOUR VEHICLE 413
7

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MoparATF+4, Automatic Transmission Fluid.
Transfer Case MoparATF+4, Automatic Transmission Fluid.
Manual Transmission Fluid G-56 MoparATF+4, Automatic Transmission Fluid.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.
Front and Rear Axle Fluid 2500/3500
ModelsGL-5 SAE 75W-90 Synthetic or equivalent. 2500/3500 axels do not require
limited slip additive.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MoparATF+4, Automatic Transmission Fluid.
MAINTAINING YOUR VEHICLE 439
7

Child Restraint Tether Anchors.............60,64
Child Seat............................56,63
Cigar Lighter........................... 152
Climate Control......................... 231
Clock.....................185,188,196,209,223
Clutch Linkage Maintenance................ 405
Compact Disc (CD) Maintenance............. 230
Compact Spare Tire...................... 304
Compass.............................. 138
Compass Calibration..................... 138
Compass Variance....................... 139
Computer, Trip/Travel.................... 134
Console, Overhead....................... 133
Contract, Service........................ 472
Cooling System......................... 397
Coolant Capacity...................... 437
Coolant Level......................... 398
Disposal of Used Coolant................ 401
Drain, Flush, and Refill.................. 398Inspection........................... 397
Radiator Cap......................... 401
Selection of Coolant (Antifreeze).........400,438
Temperature Gauge..................... 179
Cruise Control (Speed Control).............. 130
Cup Holder............................ 153
Customer Assistance..................... 470
Data Recorder, Event...................... 54
Daytime Running Lights................... 123
Dealer Service.......................... 376
Defroster, Rear Window..............81,237,241
Defroster, Windshield..................233,235
Delay (Intermittent) Wipers................. 126
Differential, Limited-Slip.................. 285
Dipsticks.............................. 379
Power Steering........................ 392
Disc Brakes............................ 403
Disposal.............................. 384
480 INDEX

Oil Pressure.......................... 178
Speedometer......................... 178
Tachometer.......................... 177
Voltmeter............................ 177
Gear Ranges........................... 266
Glass Cleaning.......................... 419
Grocery Bag Retainer..................... 162
Gross Axle Weight Rating.................. 324
Gross Vehicle Weight Rating................ 323
GVWR............................... 320
Hands-Free Phone (UConnect™).............. 83
Hazard Warning Flasher................... 350
Head Restraints......................... 108
Headlights............................ 424
High Beam........................... 125
High Beam/Low Beam Select Switch........ 125
Lights On Reminder.................... 123
Passing............................. 125Switch.............................. 122
Heated Mirrors....................81,237,241
Heated Seats........................... 117
Heater............................... 234
High Beam/Low Beam Select (Dimmer) Switch . . 125
Hitches
Trailer Towing........................ 325
Hoisting.............................. 362
HomeLink(Garage Door Opener) Transmitter . . . 141
Hood Release.......................... 118
Hoses.............................402,405
Hub Caps............................. 358
Hydraulic Clutch Fluid.................... 405
Ignition.............................15,251
Key ...............................12,15
Lock................................ 15
Infant Restraint........................55,56
Inflation Pressure Tires.................... 309
INDEX 483
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