belt DODGE RAM 2500 DIESEL 2006 3.G Service Manual

You can carry wide building materials (sheets of ply-
wood, etc.) by building a raised load floor. Place lumber
across the box in the indentations provided above the
wheel housings and in the bulkhead dividers to form the
floor.
WARNING!
The pickup box is intended for load carrying pur-
poses only, not for passengers, who should sit in
seats and use seat belts.
WARNING!
•Care should always be exercised when operating a
vehicle with unrestrained cargo. Vehicle speeds
may need to be reduced. Severe turns or rough
roads may cause shifting or bouncing of the cargo
that may result in vehicle damage. If wide build-
ing materials are to be frequently carried, the
installation of a support is recommended. This
will restrain the cargo and transfer the load to the
pickup box floor.
•If you wish to carry more than 600 lbs (272 kg) of
material suspended above the wheelhouse, sup-
ports must be installed to transfer the weight of
the load to the pickup box floor or vehicle damage
may result. The use of proper supports will permit
loading up to the rated payload.
•Unrestrained cargo may be thrown forward in an
accident causing serious or fatal injury.
166 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

CAUTION!
Do not operate the engine with the tachometer
pointer at high rpm for extended periods. Engine
damage may occur.
5. Airbag Indicator Light
The indicator lights and remains lit for 6 to 8 seconds
when the ignition is first turned on. If the light stays on,
flickers or comes on while driving, have the airbag
system checked by an authorized dealer.
6. High Beam Indicator
This indicator shows that headlights are on high
beam.
7. Seat Belt Reminder Light
When the ignition switch is first turned ON, this
light will turn on for 5 to 8 seconds as a bulb check.
During the bulb check, if the driver’s seat belt isunbuckled, a chime will sound. After the bulb check or
when driving, if the driver seat belt remains unbuckled,
the Seat Belt Warning Light will flash or remain on
continuously. Refer toEnhanced Driver Seat Belt Re-
minder System (BeltAlert™)in the Occupant Restraints
section for more information. (See page 30 for more
information.)
8. Speedometer
The speedometer shows the vehicle speed in miles per
hour and/or kilometers per hour.
9. Oil Pressure Gauge
The pointer should always indicate some oil pres-
sure when the engine is running. A continuous
high or low reading, under normal driving conditions,
may indicate a lubrication system malfunction. Immedi-
ate service should be obtained. (See page 379 for more
information.)
178 UNDERSTANDING YOUR INSTRUMENT PANEL

the engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmission
is not shifting into Overdrive when cold. This is normal.
Pressing the “TOW/HAUL” button, when the transmis-
sion is sufficiently warm, will demonstrate that the
transmission is able to shift into and out of overdrive.
NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due to
the fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Out of Park Sense Alarm
Vehicles with a Diesel Engine and an Automatic Trans-
mission are equipped with an Alarm that warns thecustomer, upon exiting the vehicle, that the transmission
is not in the Park position. This feature will only be
functional under following conditions:
•engine running
•foot off the brake pedal
•driver ’s seat belt is unbuckled
•driver ’s door is open.
When this feature is triggered the horn will sound, the
high beams and turn signal lamps will flash. This will
continue until one of the following conditions is met:
•engine is turned off
•transmission is in Park
•driver ’s door is closed
•driver ’s seat belt is buckled
•brakes applied.
STARTING AND OPERATING 271
5

MAINTAINING YOUR VEHICLE
CONTENTS

Engine Compartment....................374
▫5.9L HO Cummins Turbo Diesel...........374

Onboard Diagnostic System (OBD II).........375

Replacement Parts......................375

Dealer Service.........................376

Service Information.....................376

Maintenance Procedures..................379
▫Engine Oil..........................379
▫Drive Belt...........................385▫Engine Air Cleaner Filter................385
▫Draining Fuel/Water Separator Filter.......387
▫Maintenance Free Batteries...............390
▫Air Conditioner Maintenance.............391
▫Power Steering — Fluid Check............392
▫Front Suspension Ball Joints..............393
▫Steering Linkage — Inspection............393
▫Front Prop Shaft Lubrication.............394
7

CAUTION!
To maintain your vehicle safely follow these guide-
lines:
•Watch your vehicle’s mileage and check yourMainte-
nance Schedulesregularly for required servicing. Ex-
cessive wear or damage to certain vehicle components
can result if required services are not performed.
•If you have your vehicle undercoated, inspect for
undercoating material on the propeller shafts. Such
material could cause the shafts to become unbalanced
and result in drivetrain vibrations. Remove any under-
coating with solvent.
•If you have your vehicle undercoated, make sure no
undercoating material is sprayed on the exhaust sys-
tem or components of the seat belt system.NOTE:It is not possible for the manufacturer and
Cummins, Inc. to anticipate every possible circumstance
that can involve a potential hazard.
WARNING!
To maintain your vehicle safely and avoid personal
injury, follow these guidelines:
•Never spray or pour diesel fuel, flammable liquid or
starting fluids (ether) into the air cleaner assembly, air
intake piping or turbocharger inlet in an attempt to
start the vehicle.
•Do not use alcohol or gasoline as a fuel blending agent.
They can be unstable under certain conditions and be
hazardous or explosive when mixed with diesel fuel.
MAINTAINING YOUR VEHICLE 377
7

Contact your local dealer, service station, or governmen-
tal agency for advice on recycling programs and where
used fluids and filters can be safely discarded in your
area.
Drive Belt
Inspection
Check the belt for intersecting cracks.
•Transverse (across the belt width) cracks are accept-
able.
•Longitudinal (direction of belt length) cracks that
intersect with transverse cracks are NOT acceptable.
Replace the belt if it has unacceptable cracks, is frayed or
has pieces of material missing.
The engine speed sensor, located near the damper, should
be inspected for damage if a belt is frayed.
Engine Air Cleaner Filter
CAUTION!
All air entering the engine intake must be filtered.
The abrasive particles in unfiltered air will cause
rapid wear to engine components.
The air filter housing on your Diesel Ram is equipped
with a Filter Minder™. This is an air flow restriction
gauge that will indicate when the filter element needs to
be replaced.
MAINTAINING YOUR VEHICLE 385
7

CAUTION!
It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to the
negative post. Battery posts are marked (+) positive
and negative (-) and identified on the battery case.
Also, if a “fast charger” is used while battery is in
vehicle, disconnect both vehicle battery cables be-
fore connecting the charger to battery. Do not use a
“fast charger” to provide starting voltage.
WARNING!
Battery posts, terminals, and related accessories con-
tain lead and lead compounds. Always wash hands
after handling the battery.
Battery Blanket Usage
A battery loses 60% of its cranking power as the battery
temperature decreases to 0°F (-18°). For the same de-
crease in temperature, the engine requires twice as much
power to crank at the same RPM. The use of 120 VAC
powered battery blankets will greatly increase starting
capability at low temperatures. Suitable battery blankets
are available from your authorized Mopardealer.
Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an Authorized Dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and a performance
test. Drive belt tension should also be checked at this
time.
MAINTAINING YOUR VEHICLE 391
7

Glass Surfaces
All glass surfaces should be cleaned on a regular basis
with Mopar Glass Cleaner or any commercial household-
type glass cleaner. Never use an abrasive type cleaner.
Use caution when cleaning the inside rear window
equipped with electric defrosters or the right rear quarter
window equipped with the radio antenna. Do not use
scrapers or other sharp instruments which may scratch
the elements. When cleaning the rear view mirror, spray
cleaner on the towel or rag that you are using. Do not
spray cleaner directly on the mirror.
Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in this vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.1. Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content or abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
2. Dry with a soft tissue.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage can also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the car to
wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
Dry with a soft tissue.
MAINTAINING YOUR VEHICLE 419
7

Cavity Cartridge
FuseMini
FuseDescription
38 20 Amp
YellowPower Outlet IP
39 10 Amp
RedSunroof/Seatbelt Ten-
sioner
40 20 Amp
YellowCigar Lighter
41 25 Amp
NaturalSpare
42 30 Amp
PinkDiesel PCM (Diesel
Only)
1. Disconnect the battery negative (-) cable before remov-
ing the cover.
2. Use specified fuses only.
3. Always properly reinstall the cover.VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle’s battery:
•Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in the Integrated Power Module, located in the
engine compartment. The I.O.D. cavity includes a
snap-in retainer that allows the fuse to be discon-
nected, without removing it from the fuse block.
•The electronic shift transfer case should be placed in
the 4HI mode and kept in this position to minimize the
battery drain.
•As an alternative to the above steps you may, discon-
nect the negative cables from both batteries.
NOTE:When reinstalling the IOD fuse, the gages in the
Instrument Cluster will do a full sweep, when the
ignition key is cycled to RUN. This is a normal condition.
MAINTAINING YOUR VEHICLE 423
7

Miles 22,500 26,250 30,000 33,750 37,500
(Kilometers) (36 000) (42 000) (48 000) (54 000) (60 000)
Change engine oil and engine oil filter. X X X
Lubricate Front Drive Shaft Fitting (2500/3500,
4X4).X X XXX
Rotate tires. X X X
Check spare tire for proper pressure and correct
stowage.XXX
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els only.XXX
Inspect drive belt, replace as required. X
Inspect fan hub. X
Inspect damper. X
Inspect water pump weep hole for blockage. X
Replace fuel filter element. Clean the water in fuel
sensor.X
SCHEDULE “B” 447
8
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