check engine light DODGE RAM 2500 DIESEL 2007 3.G User Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 2007, Model line: RAM 2500 DIESEL, Model: DODGE RAM 2500 DIESEL 2007 3.GPages: 496, PDF Size: 31.37 MB
Page 255 of 496

CAUTION!
If WATER IN FUEL indicator light remains on DO
NOT START engine before you drain water from the
fuel filter to avoid engine damage. See Section 7 —
Maintaining Your Vehicle, for water drain proce-
dures.
4. Turn the ignition key to START and crank the engine.
Do not press the accelerator during starting.
CAUTION!
Do not crank engine for more than 15 seconds at a
time as starter motor damage may result. Turn key to
OFF and wait at least two minutes before trying
again.
5. When the engine starts, release the key.
6. Check to see that there is oil pressure.
7. Release the parking brake.
Starting Procedure — Engine Manifold Air
Temperature Below 66°F (19°C)
NOTE: The temperature displayed on the overhead
console (if equipped) does not necessarily reflect the
engine manifold air temperature. When certain engine
temperatures fall below 66°F (19°C) the lamp will remain
on indicating the intake manifold heater system is active.
Follow the steps in the Normal Starting Procedure ex-
cept:
STARTING AND OPERATING 255
5
Page 256 of 496

CAUTION!
Do not crank engine for more than 15 seconds at a
time or starter motor damage may result. Turn key to
OFF and wait at least 2 minutes for starter to cool
before repeating start procedure.
•The WAIT TO START light will remain on for a period
of time (length of time depends on engine tempera-
ture).
•After the WAIT TO START light goes off, turn the
ignition key to START. Do not press the accelerator
during starting.
•After engine start-up, check to see that there is oil
pressure.
•Allow the engine to idle about three minutes until
the manifold heaters have completed the post-heat
cycle.
•Release the parking brake and drive.
NOTE: Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up.
NOTE: If the engine stalls or if the ignition switch is left
On for more than 2 minutes after the WAIT TO START
light goes out, reset the grid heaters by turning the
ignition switch to Off for at least 5 seconds and then back
On. Repeat steps 3 through 7 of the normal starting
procedure.
For Extremely Cold Weather Starting — Engine
Manifold Air Temperature Below 0°F (- 18°C)
In extremely cold weather below 0°F (- 18°C) it may be
beneficial to cycle the manifold heaters twice before
256 STARTING AND OPERATING
Page 259 of 496

Starting Fluids
WARNING!
STARTING FLUIDS or flammable liquids are
NEVER TO BE USED in the Cummins Diesel (see
Warning label). Never pour diesel fuel, flammable
liquid, starting fluids (ether) into the air cleaner
canister, air intake piping, or turbocharger inlet in an
attempt to start the vehicle. This could result in a
flash fire and explosion causing serious personal
injury and engine damage.
The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
NORMAL OPERATION (DIESEL ENGINE)
Observe the following when the engine is operating.
•All message center lights are off.
•Check Engine Lamp is off.
•Engine Oil Pressure is above 10 psi (69 kPa) at idle.
•Low Oil Pressure light is off.
STARTING AND OPERATING 259
5
Page 387 of 496

Always check the condition of the used oil. This can give
you an indication of some engine problems that might
exist.
•Thin, black oil indicates fuel dilution.
•Milky discoloration indicates coolant dilution.
Clean the area around the oil filter base. Remove the filter
from the underside of the vehicle using a cap style oil
filter wrench.
Clean the gasket surface of the filter mount. The filter
gasket can stick on the filter mount. Make sure it is
removed.
Change the engine oil filter with every engine oil change.
Only a high quality MOPAR filter should be used to
assure most efficient service.
CAUTION!
The filtering medium of other aftermarket filters
may disintegrate. Debris from failed filters may plug
the piston oil cooling nozzles, resulting in scuffed
pistons and engine failure.
CAUTION!
Fill the oil filter element with clean oil before
installation. Use the same type oil that will be used
in the engine. When filling the oil filter, prevent
foreign material from falling into the filter. Severe
engine damage may occur.
Apply a light film of lubricating oil to the sealing surface
of the filter gasket before installing the filter.
MAINTAINING YOUR VEHICLE 387
7
Page 452 of 496

Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the batteries and clean and tighten the termi-
nals as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
•Check Filter Minder™. Replace air cleaner filter
element if necessary.
•Check all lights and all other electrical items for correct
operation.
•Drain water from the fuel filter. At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the U-Joints ( if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends.
•Lubricate Front Drive Shaft Fittin
452 MAINTENANCE SCHEDULES
8
M
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N A
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C
H E
D
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Page 478 of 496

Adding Fuel........................... 320
Adjustable Pedals ....................... 132
Air Cleaner, Engine (Engine Air Cleaner Filter) . 389,418
Air Conditioner Maintenance ............... 396
Air Conditioning Refrigerant .............396,397
Air Conditioning System ................237,396
Air Conditioning System, Zone Control ........ 240
Air Filter .............................. 389
Air Pressure, Tires .................... 305,313
Airbag .............................. 45,51
Airbag Light ......................... 74,180
Airbag On/Off Switch ..................... 51
Airbag, Side ............................ 54
Alarm, Out of Park Sense .................. 273
Alarm, Panic ............................ 22
Alarm (Security Alarm) .................18,182
Alarm System (Security Alarm) ............... 18
Alignment and Balance ................... 312
Alterations/Modifications, Vehicle ............. 8 Antenna, Satellite Radio
................... 230
Antifreeze (Engine Coolant) ..............403,404
Capacities ........................... 445
Anti-Lock Warning Light ...............184,294
Anti-Theft Security Alarm (Theft Alarm) ........ 18
Anti-Theft System ..................... 18,182
Appearance Care ........................ 422
Ashtray ............................... 154
Automatic Dimming Mirror ................. 83
Automatic Transaxle ...................... 12
Interlock System ........................ 15
Automatic Transmission ................... 413
Adding Fluid ......................... 413
Fluid and Filter Changes ................. 414
Fluid Level Check ...................... 413
Fluid Type ........................ 414,447
Shift Indicator ........................ 182
Shifting ............................. 267
Special Additives ...................... 415
478 INDEX
Page 479 of 496

Axle Fluid.......................... 412,447
Axle Lubrication (Axle Fluid) ............... 412
Ball Joints ............................. 397
Battery ............................... 394
Blanket .......................... 262,396
Emergency Starting ..................... 367
Keyless Transmitter Replacement (RKE) ....... 23
Saving Feature (Protection) ............... 124
Bearings .............................. 415
Belts, Drive ............................ 389
Belts, Seat .............................. 32
Body Mechanism Lubrication ............... 399
B-Pillar Location ........................ 300
Brake Fluid ............................ 447
Brake System ........................ 291,409
Anti-Lock (ABS) ....................... 292
Disc Brakes .......................... 409
Fluid Check .......................... 409 Hoses
.............................. 411
Master Cylinder ....................... 409
Parking ............................. 290
Warning Light ........................ 184
Bulb Replacement ....................... 433
Bulbs, Light ............................ 432
Cab Top Clearance Lights .................. 441
Calibration, Compass ..................... 141
Camper ............................... 170
Capacities, Antifreeze (Engine Coolant) ........ 445
Capacities, Fluid ........................ 445
Caps, Filler Power Steering ........................ 397
Radiator (Coolant Pressure) ............... 405
Car Washes ............................ 422
Carbon Monoxide Warning ...............73,172
Cargo Light ............................ 126
Cassette Tape and Player Maintenance ......... 232
INDEX 479
10
Page 480 of 496

CD (Compact Disc) Player............190,198,211
Cellular Phone .......................... 87
Center High Mounted Stop Light ............ 440
Center Lap Belts ......................... 42
Center Seat Storage Compartment .........159,160
Certification Label ....................... 323
Charge Air Cooler ....................... 408
Chart, Tire Sizing ........................ 297
Check Engine Light (Malfunction Indicator Light) . 183
Child Restraint ........................ 57,58
Child Restraint Tether Anchors .............62,66
Child Seat ............................ 58,65
Cigar Lighter ........................... 154
Cleaning Wheels ............................. 424
Climate Control ......................... 234
Clock ..................... 187,192,200,213,226
Clutch Linkage Maintenance ................ 411
Compact Disc (CD) Maintenance ............. 233 Compact Spare Tire
...................... 308
Compass ........................... 140,141
Compass Calibration ..................... 141
Compass Variance ....................... 142
Computer, Trip/Travel .................... 137
Console, Overhead ....................... 136
Contract, Service ........................ 472
Coolant Pressure Cap (Radiator Cap) .......... 405
Cooling System ......................... 401
Adding Coolant (Antifreeze) .............. 404
Coolant Capacity ...................... 445
Coolant Level ................... 401,402,406
Disposal of Used Coolant ................ 406
Drain, Flush, and Refill .................. 403
Inspection ........................... 406
Points to Remember .................... 406
Pressure Cap ......................... 405
Radiator Cap ......................... 405
Selection of Coolant (Antifreeze) .........403,446
480 INDEX
Page 482 of 496

Tow Hooks.......................... 371
Towing ............................. 372
Emission Control System Maintenance ......... 450
Engine ............................... 378
Air Cleaner .......................... 389
Block Heater ....................... 254,261
Break-In Recommendations ................ 71
Compartment ......................... 378
Coolant (Antifreeze) .................... 446
Cooling ............................. 401
Data Plate ........................... 380
Identification ......................... 378
Idling .............................. 263
Jump Starting ......................... 367
Oil .............................. 383,446
Oil Synthetic ......................... 262
Runaway ............................ 317
Temperature Gauge ..................... 181
Event Data Recorder ...................... 56 Exhaust Gas Caution
................73,172,401
Exhaust System ................. 73,400,401,418
Exterior Lighting ........................ 124
Fan .................................. 407
Filters Engine Oil ..................... 383,386,446
Flashers Turn Signal .......................... 127
Flat Tire Stowage ..................... 356,366
Fluid, Brake ........................... 447
Fluid Capacities ......................... 445
Fluid Level Checks Brake ............................... 409
Manual Transmission ................... 412
Power Steering ........................ 397
Transfer Case ......................... 412
Fluids, Lubricants and Genuine Parts .......... 446
Fog Lights ....................... 126,185,436
482 INDEX
Page 485 of 496

Keys................................. 12
Lane Change and Turn Signals .............. 127
Lap Belts .............................. 42
Lap/Shoulder Belts ....................... 32
LATCH (Lower Anchors and Tether for CHildren) . 62
Life of Tires ............................ 311
Lights .............................. 75,122
Airbag ............................ 55,180
Anti-Lock Warning .................. 184,294
Brake Warning ........................ 184
Bulb Replacement ................... 432,433
Cap Top Clearance ..................... 441
Cargo .............................. 126
Center Mounted Stop ................... 440
Check Engine (Malfunction Indicator) ........ 183
Courtesy/Reading ..................... 136
Cruise .............................. 187
Daytime Running ...................... 125 Dual Wheel Assembly Rear
............... 443
Fog .......................... 126,185,436
Four-Wheel Drive Indicator ............... 280
Hazard Warning Flasher ................. 354
Headlights ........................... 124
High Beam ........................ 128,180
High Beam Indicator .................... 180
High Beam/Low Beam Select ............. 128
Illuminated Entry ....................... 19
Instrument Cluster ..................... 179
Intensity Control ....................... 123
Interior .......................... 123,136
Lights On Reminder .................... 126
Passing ............................. 128
Seat Belt Reminder ..................... 180
Service ........................... 432,433
Side Marker .......................... 445
Transfer Case ......................... 280
Transmission Warning ................... 186
INDEX 485
10