maintenance DODGE RAM 2500 DIESEL 2007 3.G User Guide

SNOW TIRES
Snow tires should be of the same size and type construc-
tion as the front tires. Consult the manufacturer of the
snow tire to determine any maximum vehicle speed
requirement associated with the tire. These tires should
always be operated at the vehicle maximum capacity
inflation pressures under any load condition.
While studded tires improve performance on ice, skid
and traction capability on wet or dry surfaces may be
poorer than that of non-studded tires. Some states pro-
hibit studded tires; therefore, local laws should be
checked before using these tire types.
TIRE ROTATION RECOMMENDATIONS
Tires on the front and rear axles of vehicles operate at
different loads and perform different steering, driving,
and braking functions. For these reasons, they wear at
unequal rates, and develop irregular wear patterns.
These effects can be reduced by timely rotation of tires.
The benefits of rotation are especially worthwhile with
aggressive tread designs such as those on On/Off Road
type tires. Rotation will increase tread life, help to main-
tain mud, snow, and wet traction levels, and contribute to
a smooth, quiet ride.
Follow the recommended tire rotation frequency for your
type of driving found in the “Maintenance Schedules”
Section of this manual. More frequent rotation is permis-
sible if desired. The reasons for any rapid or unusual
wear should be corrected prior to rotation being per-
formed.
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5

Fuel Filler Cap (Gas Cap)
The gas cap is behind the fuel filler door. If the gas cap is
lost or damaged, be sure the replacement cap is for use
with this vehicle.
CAUTION!
Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system.
WARNING!
•Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
•Never add fuel to the vehicle when the engine is
running.
Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause
severe damage to the engine fuel system. Proper main-
tenance of the engine fuel filter and fuel tank is essential.
(See Section 7 for Maintenance Procedures).
NOTE: Climatized diesel fuel is a blend of Number 2
and Number 1 Diesel fuel which reduces the temperature
at which wax crystals form in the fuel.
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Bulk Fuel Storage
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with
water will promote the growth of “microbes.” These
microbes form “slime” that will clog fuel filters and lines.
Drain condensation from the supply tank and change the
line filter on a regular basis.
NOTE: When a diesel engine is allowed to run out of
fuel, air is pulled into the fuel system.
You may try priming as described below. However, if the
engine will not start, refer to the fuel priming procedure
in the Service Manual or have the vehicle towed to an
authorized Dodge dealer.WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
Priming if the engine has run out of fuel
1. Add a substantial quantity of fuel to the tank 5 to 10
gallons (19 to 38L).
2. Crank the engine for 1 to 2 seconds. If the engine does
not start, then release the key or starter button back to the
RUN position (do not turn the key back to the OFF
position). The electric fuel transfer pump will continue to
run and purge air from the system for about 20 seconds.
After 20 seconds, attempt to start the engine again.
3. Start the engine using the Normal Starting Procedure.
322 STARTING AND OPERATING

•The weight of any other type of cargo or equipment
put in or on your vehicle.
•The weight of the driver and all passengers.
NOTE: Remember that everything put into or on the
trailer adds to the load on your vehicle. Also, additional
factory-installed options, or dealer-installed options,
must be considered as part of the total load on your
vehicle. Refer to the Tire and Loading Information plac-
ard in the Tire Safety Information Section of this manual.
Towing Requirements
To promote proper break-in of your new vehicle driv-
etrain components the following guidelines are recom-
mended:
CAUTION!
•Avoid towing a trailer for the first 500 miles (805
km) of vehicle operation. Doing so may damage
your vehicle.
•During the first 500 miles (805 km) of trailer
towing, limit your speed to 50 mph (80 km/h).
WARNING!
Your vehicle may require special axle lubricant.
Please refer to the fluids section of this manual.
Perform the maintenance listed in Section 8 of this
manual. When towing a trailer, never exceed the GAWR,
or GCWR, ratings.
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When using the speed control, if you experience speed
drops greater than 10 mph (16 km/h), disengage until
you can get back to cruising speed.
Use speed control in flat terrain and with light loads to
maximize fuel efficiency.
Towing Tips — Cooling System
To reduce potential for engine and transmission over-
heating, take the following actions:
City Driving
When stopped for short periods of time, put transmission
in neutral and increase engine idle speed.
Highway Driving
Reduce speed.
Air Conditioning
Turn off temporarily.
refer to Cooling System Operating information in the
Maintenance section of this manual for more informa-
tion.
Trailer Towing Mirrors — If Equipped
These mirrors are designed with an adjustable mirror
head to provide a greater vision range when towing
extra-wide loads. To change position inboard or out-
board, the mirror head should be rotated (flipped Out or
In). A small blindspot mirror is integrated onto the main
mirror surface.
NOTE: Fold th e7x10inch trailer towing mirrors
rearward prior to entering an automated car wash.
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NOTE:During snowplow usage on vehicles equipped
with an overhead console module, the outside tempera-
ture display will show higher temperatures than the
outside ambient temperature. The higher displayed tem-
perature is due to blocked or reduced airflow to the
underhood ambient temperature sensor by the snow-
plow. This is common and outside temperature display
operation will return to normal when the snowplow is
removed.
General Maintenance
Snowplows should be maintained in accordance with the
plow manufacturer’s instructions.
Keep all snowplow electrical connections and battery
terminals clean and free of corrosion. When plowing snow, to avoid transmission and driv-
etrain damage, the following precautions should be ob-
served.
•Operate with transfer case in 4L when plowing small
or congested areas where speeds are not likely to
exceed 15 mph (24 km/h). At higher speeds operate in
4H.
•Vehicles with 48RE transmissions should use 4L range
when plowing deep or heavy snow for extended
periods of time to avoid transmission overheating.
•Do not shift the transmission unless the engine has
returned to idle and wheels have stopped. Make a
practice of stepping on the brake pedal before shifting
the transmission.
344 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE
CONTENTS

Engine Compartment ....................378
▫ 5.9L HO Cummins Turbo Diesel ...........378

Onboard Diagnostic System (OBD II) .........379

Replacement Parts ......................379

Engine Data Plate ......................380

Dealer Service .........................380

Service Information .....................380

Maintenance Procedures ..................383
▫ Engine Oil ..........................383 ▫
Drive Belt ...........................389
▫ Engine Air Cleaner Filter ................389
▫ Draining Fuel/Water Separator Filter .......391
▫ Maintenance Free Batteries ...............394
▫ Air Conditioner Maintenance .............396
▫ Power Steering — Fluid Check ............397
▫ Front Suspension Ball Joints ..............397
▫ Steering Linkage — Inspection ............398
▫ Front Prop Shaft Lubrication .............398
7

▫Front Axle Universal Drive Joints And Pivot
Bearings ............................398
▫ Body Lubrication .....................399
▫ Windshield Wiper Blades ................399
▫ Windshield Washers ...................399
▫ Exhaust System ......................400
▫ Cooling System .......................401
▫ Fan ...............................407
▫ Charge Air Cooler (Inter-Cooler) ..........408
▫ Hoses And Vacuum/Vapor Harnesses .......408
▫ Brake System ........................409
▫ Clutch Linkage .......................411
▫ Clutch Hydraulic System ................411 ▫
Rear Axle And 4X4 Front Driving
Axle Fluid Level ......................411
▫ Transfer Case — If Equipped .............412
▫ Manual Transmission — If Equipped .......412
▫ Automatic Transmission ................413
▫ Front Wheel Bearings ..................415
▫ Selection Of Lubricating Grease ...........416
▫ Noise Control System Required Maintenance &
Warranty ...........................417
▫ Appearance Care And Protection
From Corrosion ......................422

Fuses (Integrated Power Module) ...........426

Vehicle Storage ........................431

Replacement Light Bulbs .................432
376 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Vehicles equipped with California emissions controls
have a sophisticated onboard diagnostic system called
OBDII. This system monitors the performance of the
emissions, engine, and automatic transmission control
systems. When these systems are operating properly,
your vehicle will provide excellent performance and fuel
economy, as well as engine emissions well within current
government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the “Malfunction Indicator
Light” on could cause further damage to the emis-
sion control system. It could also affect fuel economy
and driveability. The vehicle must be serviced before
any emissions tests can be performed.
If the “Malfunction Indicator Light” is flashing,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
REPLACEMENT PARTS
Use of genuine Mopar parts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Mopar parts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.
MAINTAINING YOUR VEHICLE 379
7

•If an engine has been operating and the coolant is hot,
allow the engine to cool before you slowly loosen the
filler cap and relieve the pressure from the cooling
system.
•To avoid burns, remember that the engine components
will stay hot after the engine is shut off.
•Do not use gasoline or other flammable materials to
clean parts. Always use approved cleaning solvents.
•Relieve all pressure in the fuel, oil and cooling systems
before any lines, fittings or related items are removed
or disconnected. Be alert for possible pressure when
disconnecting any device from a system that utilizes
pressure. Do not check for pressure leaks with your
hand. High pressure oil or fuel can cause personal
injury.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
•Important: All maintenance other than that listed in
this manual, as well as some procedures listed here,
MUST be performed by your local Dodge Truck
Dealer. Your authorized Dodge Dealer has been
trained and has the necessary parts to maintain your
engine.
382 MAINTAINING YOUR VEHICLE