DODGE RAM 2500 DIESEL 2008 3.G Owners Manual

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Vehicles equipped with California emissions controls
have a sophisticated onboard diagnostic system called
OBDII. This system monitors the performance of the
emissions, engine, and automatic transmission control
systems. When these systems are operating properly,
your vehicle will provide excellent performance and fuel
economy, as well as engine emissions well within current
government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the ªMalfunction Indicator
Lightº on could cause further damage to the emission
control system. It could also affect fuel economy and
driveability. The vehicle must be serviced before any
emissions tests can be performed.
If the ªMalfunction Indicator Lightº is flashing,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
REPLACEMENT PARTS
Use of genuine Mopartparts for normal/scheduled
maintenance and repairs is highly recommended to en-
sure the designed performance. Damage or failures
caused by the use of non-Mopartparts for maintenance
and repairs will not be covered by the manufacturer's
warranty.
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7

ENGINE DATA PLATE
Use the information from the engine data plate when
discussing service or sourcing parts for your engine. The
engine data plate is located on the intake side of the
breather cover.
AUTHORIZED DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools and equipment to perform all service
operations in an expert manner. Service manuals are
available which include detailed service information for
your vehicle. Refer to these manuals before attempting
any procedure yourself.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a motor
vehicle. Do only that service work for which you have
the knowledge and the proper equipment. If you have
any doubt about your ability to perform a service job,
take your vehicle to a competent mechanic.
SERVICE INFORMATION
MopartFluids, Lubricants and Parts are available from your
authorized dealer and will help you keep your vehicle
operating at its best. Your authorized dealer also has the
qualified service personnel, special tools and equipment to
perform all service operations in an expert manner. Service
manuals are available which include detailed service infor-
mation for your vehicle. Refer to these manuals before
attempting any procedure yourself. See Service Publications
information at the back of this manual.
410 MAINTAINING YOUR VEHICLE

CAUTION!
To maintain your vehicle safely follow these guide-
lines:
²Watch your vehicle's mileage and check your
Maintenance Schedules regularly for required ser-
vicing. Excessive wear or damage to certain vehicle
components can result if required services are not
performed.
²If you have your vehicle undercoated, inspect for
undercoating material on the propeller shafts.
Such material could cause the shafts to become
unbalanced and result in drivetrain vibrations.
Remove any undercoating with solvent.
²If you have your vehicle undercoated, make sure
no undercoating material is sprayed on the ex-
haust system or components of the seat belt
system.NOTE:It is not possible for the manufacturer and
Cummins, Inct. to anticipate every possible circumstance
that can involve a potential hazard.
MAINTAINING YOUR VEHICLE 411
7

WARNING!
To maintain your vehicle safely and avoid personal injury, follow these
guidelines:
²Never spray or pour diesel fuel, flammable liquid or starting fluids
(ether) into the air cleaner assembly, air intake piping or turbocharger
inlet in an attempt to start the vehicle, unintended engine acceleration
may occur.
²Do not use alcohol or gasoline as a fuel blending agent. They can be
unstable under certain conditions and be hazardous or explosive
when mixed with diesel fuel.
²If an engine has been operating and the coolant is hot, allow the
engine to cool before you slowly loosen the filler cap and relieve the
pressure from the cooling system.
²To avoid burns, remember that the engine components will stay hot
after the engine is shut off.
²Do not use gasoline or other flammable materials to clean parts.
Always use approved cleaning solvents.
²Relieve all pressure in the fuel, oil and cooling systems before any
lines, fittings or related items are removed or disconnected. Be alert
for possible pressure when disconnecting any device from a system
that utilizes pressure. Do not check for pressure leaks with your hand.
High pressure oil or fuel can cause personal injury.
²Important: All maintenance other than that listed in this manual, as
well as some procedures listed here, MUST be performed by your
authorized dealer. Your authorized dealer has been trained and has
the necessary parts to maintain your engine.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
412 MAINTAINING YOUR VEHICLE

Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle's engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals. The best time to check
the oil level is before starting the engine after it has been
parked overnight. When checking oil after operating the
engine, first ensure the engine is at full operating tem-
perature, then wait at least 30 minutes after engine
shutdown to check the oil.
Checking the vehicle while it's on level ground will also
improve the accuracy of the oil level readings. Add oil
only when the level on the dipstick is below the ªADDº
mark. The total capacity from the low mark to the high
mark is 2 quarts (1.9 liters).
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.
MAINTAINING YOUR VEHICLE 413
7

Never operate the engine with oil level below the ªADDº
mark or above the upper ªSAFEº mark.
Change Engine Oil (6.7L Diesel Engine)
Follow the 6.7L Diesel Maintenance Schedule for recom-
mended engine oil change intervals.
Engine Oil Selection (6.7L Diesel Engines)
For best performance and maximum protection under all
types of operating conditions, the manufacturer only
recommends engine oils that are API CJ-4 certified and
meet the requirements of DaimlerChrysler. Use Mopart
or an equivalent oil meeting DaimlerChrysler Material
Standards MS-10902. Products meeting CumminstCES
20081 may also be used. The identification of these
engine oils are typically located on the back of the oil
container.
American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American Petro-
leum Institute (API). The manufacture
only recommends API CJ-4 certified
engine oils.
Oils with a high ash content may produce deposits on
valves that can progress to guttering and valve burning.
A maximum sulfated ash content of 1.00 mass % is
recommended for all oil used in the engine.
The same oil change interval is to be followed for
synthetic oil as for petroleum based oil. Also, synthetic oil
must meet the same performance specifications as petro-
leum oil.
414 MAINTAINING YOUR VEHICLE

Engine Oil Viscosity (SAE Grade)
Use SAE 15W-40 Engine Oil that meets
DaimlerChrysler Materials Standard MS-10902 and the
API CJ-4 engine oil category.
Engine oil not designated by the DaimlerChrysler or
CumminstMaterial Standards and API CJ-4 should not
be used, engine and exhaust system durability may be
compromised. For lower temperature operation SAE
5W-40 engine oils may be used. These oils must meet the
same requirements as stated previously. The engine oil
filler cap also shows the recommended engine oil viscos-
ity for your engine. For information on engine oil filler
cap location, refer to the ªEngine Compartmentº illustra-
tion in this section.
Synthetic Engine Oils
You may use synthetic engine oils provided the recom-
mended oil quality requirements are met, and the recom-
mended maintenance intervals for oil and filter changes
are followed.
Materials Added to Engine Oil
The manufacturer strongly recommends against the ad-
dition of any additives (other than leak detection dyes or
lube odorants) to the engine oil. Engine oil is an engi-
neered product and it's performance may be impaired by
supplemental additives.
NOTE:The manufacturer offers a lube odorant (Mopart
Diesel Fresh) for diesel engines crankcases. The lube
odorant is recommended by the manufacturer to reduce
the sulfur smell that may occur during engine idling.
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Engine Oil Filter
Refer to Fluids, Lubricants and Genuine Parts for the
correct part number. The engine oil filter should be
changed ateveryengine oil change.
Engine Oil And Filter Ð Change
Operate the engine until the coolant temperature reaches
140ÉF (60ÉC). Shut the engine OFF. Remove the oil drain
plug.
Use a container that can hold at least 12 quarts (11.3
Liters) to hold the used oil.
Always check the condition of the used oil. This can give
you an indication of some engine problems that might
exist.
²Thin, black oil indicates fuel dilution.
²Milky discoloration indicates coolant dilution.Clean the area around the oil filter base. Remove the filter
from the underside of the vehicle using a cap style oil
filter wrench.
Clean the gasket surface of the filter mount. The filter
gasket can stick on the filter mount. Make sure it is
removed.
Change the engine oil filter with every engine oil change.
Only a high quality Mopartfilter should be used to
assure most efficient service.
CAUTION!
The filtering medium of other aftermarket filters
may disintegrate. Debris from failed filters may plug
the piston oil cooling nozzles, resulting in scuffed
pistons and engine failure.
416 MAINTAINING YOUR VEHICLE

CAUTION!
Fill the oil filter element with clean oil before instal-
lation. Use the same type oil that will be used in the
engine. When filling the oil filter, prevent foreign
material from falling into the filter. Severe engine
damage may occur.
Apply a light film of lubricating oil to the sealing surface
of the filter gasket before installing the filter.
CAUTION!
Overtightening may distort the threads or damage
the filter element seal.Install the filter as specified by the filter manufacturer.
Turn the filter 3/4 to one full turn after making contact
with the gasket.
Check the condition of the threads and sealing surface on
the oil pan and drain plug.
Install the drain plug and sealing washer and tighten to
37 ft-lbs. (50 N´m).
Use only high-quality multi-grade lubricating oil in your
CumminstDiesel Engine. Choose the correct oil for your
operating conditions as outlined in the Selection of
Engine Oil.
CumminstTurbo Diesel
Fill the engine with the correct grade of new oil. The
engine capacity is 11 quarts (10.4 liters) in the crankcase
and 1 quart (.95 liter) in the lubricating oil filter.
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Start the engine and operate it at idle for several minutes.
Check for leaks at the lubricating oil filter and oil pan
drain plug.
Run the engine until it has reached operating tempera-
ture, stop the engine. Wait approximately 15 minutes to
let the oil in the upper parts of the engine drain back to
the pan. Check the oil level again.
Add oil as necessary to bring the level to the ªSAFEº
mark on the dipstick.
Disposing Of Used Engine Oil And Filter
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the
environment. Contact your authorized dealer, service
station, or governmental agency for advice on how and
where used oil and oil filters can be safely discarded in
your area.
Drive Belt
Inspection
Check the belt for intersecting cracks.
²Transverse (across the belt width) cracks are accept-
able.
²Longitudinal (direction of belt length) cracks that
intersect with transverse cracks are NOT acceptable.
Replace the belt if it has unacceptable cracks, is frayed or
has pieces of material missing.
The engine speed sensor, located near the damper, should
be inspected for damage if a belt is frayed.
418 MAINTAINING YOUR VEHICLE