four wheel drive DODGE RAM 3500 CHASSIS CAB 2008 3.G Owners Manual

NOperating Precautions..................268
NCooling System Tips Ð Automatic
Transmission........................268
mEngine Block Heater (Gas Engines)Ð
If Equipped...........................270
mDiesel Exhaust Brake (Engine Braking) ±
If Equipped...........................270
mAutomatic Transmission..................273
NAutomatic Transmission With Overdrive
(5 Speed 545RFE) Ð If Equipped..........273
NAutomatic Transmission (6 Speed AS68RC) Ð
If Equipped.........................279
mManual Transmission....................285
NManual Transmission Ð 6 Speed (G56)......286
NRecommended Vehicle Shift Speeds........287NDownshifting ± Gas Engine..............288
NDownshifting ± Diesel Engine............288
mFour-Wheel-Drive Operation Ð If Equipped....289
NManually Shifted Transfer Case Operating
Information/Precautions................289
NShifting Procedure Ð Manually Shifted
Transfer Case........................292
NTransfer Case Reminder Light............293
NElectronically Shifted Transfer Case Operating
Information/Precautions (4 Position Switch) Ð
If Equipped.........................294
NShifting Procedure Ð Electronically Shifted
Transfer Case........................298
mLimited-Slip Differential Ð If Equipped.......301
mPower Take Off Operation ± If Equipped......302
248 STARTING AND OPERATING

avoid overspeeding the engine and clutch. For accelera-
tion at speeds less than 15 mph (25 km/h), 2nd gear is
recommended.
CAUTION!
When descending a hill, be very careful to downshift
one gear at a time to prevent overspeeding the engine
which can cause valve damage.
Failure to follow the recommended downshifting
speeds may cause the engine to over speed and / or
damage the clutch disc even if the clutch pedal is
depressed.
To prevent clutch and transmission damage, your vehicle
should be downshifted at speeds no greater than those
listed in the Maximum Recommended Downshifting
Speed chart.Maximum Recommended Downshifting Speeds
Gear
Selec-
tion1st 2nd 3rd 4th 5th
Maxi-
mum
Speed10 mph
(16
km/h)19 mph
(31
km/h)32 mph
(51
km/h)50 mph
(80
km/h)68 mph
(109
km/h)
FOUR-WHEEL-DRIVE OPERATION Ð IF
EQUIPPED
Four-Wheel-Drive Dodge Ram Trucks are equipped with
either a Manually Shifted transfer case or an Electroni-
cally Shifted transfer case. See the operating instructions
for your transfer case, located within this section.
Manually Shifted Transfer Case Operating
Information/Precautions
The transfer case provides 4 mode positions-2(rear)-
wheel-drive high range, 4-wheel-drive high range, neu-
tral, and 4-wheel-drive low range.
STARTING AND OPERATING 289
5

NOTE:Delayed shifts out of four-wheel drive may be
experienced due to uneven tire wear, low or uneven tire
pressures, excessive vehicle loading, or cold tempera-
tures.
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
Neutral (N) position without first fully engaging the
parking brake. The transfer case Neutral (N) position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move
regardless of the transmission position. The parking
brake should always be applied when the driver is
not in the vehicle.For additional information on the appropriate use of each
transfer case mode position see the information below:
2H
Rear Wheel Drive High Range - Normal street and
highway driving. Dry hard surfaced roads.
4H
4-Wheel-Drive High Range - Locks the front and rear
driveshafts together. Forces the front and rear wheels to
rotate at the same speed. Additional traction for loose,
slippery road surfaces only.
N
Neutral - Disengages both the front and rear driveshafts
from the powertrain. To be used for flat towing behind
another vehicle. See Recreational Towing for more infor-
mation.
STARTING AND OPERATING 291
5

vehicle in motion, the transfer case will engage / disen-
gage faster if you momentarily release the accelerator
pedal after completing the shift. Apply a constant force
when shifting the transfer case lever.
2H or 4H,4L
With the vehicle rolling at 2 to 3 mph (3 to 5 km/h), shift
an automatic transmission to N (Neutral) or depress the
clutch on a manual transmission. While the vehicle is
coasting at 2 to 3 mph (3 to 5 km/h), shift the transfer
case lever firmly to the desired position. Do not pause in
transfer case N (Neutral).
NOTE:Pausing in transfer case N (Neutral) in vehicles
equipped with an automatic transmission may require
shutting the engine OFF to avoid gear clash while
completing the shift. If difficulty occurs, shift automatic
transmission to N (Neutral), hold foot on brake, and turn
engine OFF. Make shift to the desired mode.NOTE:Shifting into or out of 4L is possible with the
vehicle completely stopped, however difficulty may oc-
cur due to the mating clutch teeth not being properly
aligned. Several attempts may be required for clutch
teeth alignment and shift completion to occur. The pre-
ferred method is with the vehicle rolling 2 to 3 mph (3 to
5 km/h). Avoid attempting to engage or disengage 4L
with the vehicle moving faster than 2 to 3 mph (3 to 5
km/h).
NOTE:Do not attempt to shift to or from 4L while the
transmission is in gear or clutch is engaged.
Transfer Case Reminder Light
The four-wheel-drive operating light (4WD), located in
the instrument cluster, is used to alert the driver that the
front axle is fully engaged and all four wheels are
driving.
STARTING AND OPERATING 293
5

WARNING!
High speed driving with your vehicle under maxi-
mum load is dangerous. The added strain on your
tires could cause them to fail. You could have a
serious accident. Don't drive a vehicle loaded to the
maximum capacity at continuous speeds above 75
mph (120 km/h).
Radial-Ply Tires
WARNING!
Combining radial ply tires with other types of tires
on your vehicle will cause your vehicle to handle
poorly. The instability could cause an accident. Al-
ways use radial ply tires in sets of four (or 6, in case
of trucks with dual rear wheels). Never combine
them with other types of tires.
Cuts and punctures in radial tires are repairable only in
the tread area because of sidewall flexing. Consult your
authorized tire dealer for radial tire repairs.
328 STARTING AND OPERATING

WARNING!
Improper towing can lead to an injury accident.
Follow these guidelines to make your trailer towing
as safe as possible:
Make certain that the load is secured in the trailer
and will not shift during travel. When trailering
cargo that is not fully secured, dynamic load shifts
can occur that may be difficult for the driver to
control. You could lose control of your vehicle and
have an accident.
²When hauling cargo or towing a trailer, do not over-
load your vehicle or trailer. Overloading can cause a
loss of control, poor performance or damage to brakes,
axle, engine, transmission, steering, suspension, chas-
sis structure or tires.
²Safety chains must always be used between your
vehicle and trailer. Always connect the chains to the
frame or hook retainers of the vehicle hitch. Cross the
chains under the trailer tongue and allow enough
slack for turning corners.
²Vehicles with trailers should not be parked on a grade.
When parking, apply the parking brake on the tow
vehicle. Put the tow vehicle automatic transmission in
P for Park. With a manual transmission, shift the
transmission into reverse. And with four-wheel-drive
vehicles, make sure the transfer case is not in neutral.
Always, block or9chock9the trailer wheels.
²GCWR must not be exceeded.
²Total weight must be distributed between the tow
vehicle and the trailer such that the following four
ratings are not exceeded:
1. GVWR
358 STARTING AND OPERATING

NOTE:Jacking and tire changing on 4500/5500 models
should be performed by an authorized dealer, or knowl-
edgeable service personnel with the appropriate heavy
duty equipment like a tire service company.
Preparations
Park the vehicle on a firm level surface, avoiding ice or
slippery areas. Set the parking brake and place the gear
selector in PARK (automatic transmission) or REVERSE
(manual transmission). On four-wheel drive vehicles,
shift the transfer case to the ª4Lº position.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
²Turn on the Hazard Warning Flasher.
²Block both the front and rear
of the wheel diagonally oppo-
site the jacking position. For
example, if the right front
wheel is being changed, block
the left rear wheel.
²Passengers should not remain in the vehicle when the
vehicle is being jacked.
WHAT TO DO IN EMERGENCIES 381
6

The fluid and filter(s) should be changed as specified in
the Maintenance Schedule (Section 8).
NOTE:If the transmission is disassembled for any
reason, the fluid and filter should be changed, and the
bands adjusted (if equipped).
Special Additives
The manufacturer recommends against the addition of
any additives to the transmission. Exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. The use of transmission sealers should be avoided,
since they may adversely affect seals.
Front and Rear Wheel Bearings
Front Wheel Bearings
Front wheel bearings for all Dodge Ram Trucks are
sealed-for-life. They do not require greasing or seal
replacement. In some instances, these bearings willªpurgeº excess grease and the bearing will look slightly
wet. This is normal. Periodic inspection for excess play is
recommended.
Rear Wheel Bearings Ð Manufacturer's Axles
These bearings are normally considered permanently
lubricated. Cleaning and repacking is required only
when axle shafts are removed or in case of extreme water
or dust contamination.
Noise Control System Required Maintenance &
Warranty
For 3500/4500/5500 Two-Wheel Drive and Four-Wheel
Drive models over 10,000 lbs. (4 535 kg) Gross Vehicle
Weight Rating.
MAINTAINING YOUR VEHICLE 451
7

Fabric Care............................ 459
Fan .................................. 439
Filters
Air Cleaner.......................... 413
Engine Fuel.....................417,420,476
Engine Oil.....................406,410,476
Flashers
Turn Signal.......................... 126
Flat Tire Stowage........................ 389
Flooded Engine Starting................... 253
Fluid, Brake........................... 478
Fluid Capacities......................... 474
Fluid Level Checks
Brake............................... 442
Manual Transmission................... 445
Power Steering........................ 428
Transfer Case......................... 445
Fluids, Lubricants and Genuine Parts.......... 476
Fog Lights.......................125,179,472Fold Flat Load Floor..................... 163
Four Wheel Drive....................... 289
Four-Way Hazard Flasher.................. 378
Freeing A Stuck Vehicle................... 393
Front Axle (Differential)................430,443
Front Wheel Bearings..................... 451
Fuel............................337,341,345
Adding..........................343,345
Diesel.........................341,345,476
Filter.........................417,420,476
Gauge.............................. 183
Hoses.............................. 440
Light............................... 183
Octane Rating........................ 337
Requirements......................337,341
Specifications......................... 342
System Hoses......................... 440
Tank Capacity........................ 474
Fuses................................ 462
INDEX 515
10

Lane Change and Turn Signals.............. 126
Lap Belts.............................. 44
Lap/Shoulder Belts....................... 35
LATCH (Lower Anchors and Tether for
CHildren).............................. 63
Life of Tires............................ 331
Lights..............................76,122
Airbag............................56,175
Anti-Lock Warning..................181,312
Brake Warning........................ 180
Bulb Replacement...................... 468
Cap Top Clearance..................... 473
Check Engine (Malfunction Indicator)........ 179
Cruise.............................. 183
Daytime Running...................... 125
Dome.............................. 142
Fog ..........................125,179,472
Four-Wheel Drive Indicator............... 293
Hazard Warning Flasher................. 378Headlights........................... 124
High Beam........................127,175
High Beam Indicator.................... 175
High Beam/Low Beam Select............. 127
Illuminated Entry....................... 20
Instrument Cluster..................... 174
Intensity Control....................... 123
Interior............................. 122
Lights On Reminder.................... 125
Passing............................. 127
Reading............................. 142
Seat Belt Reminder..................... 175
Service.............................. 468
Transfer Case......................... 293
Transmission Warning................... 182
Turn Signal.....................126,175,468
Warning (Instrument Cluster Description)..... 174
Limited-Slip Differential................301,444
Loading Vehicle......................... 347
518 INDEX