fuel pump DODGE RAM 3500 DIESEL 2008 3.G Owners Manual

²If the engine is started before the WAIT TO START
light turns off, the preheat cycle will turn off.
²If the engine is cranked for more than 10 seconds, the
post-heat cycle will turn off.
NOTE:Engine idle speed will automatically increase to
1000 RPM at low coolant temperatures to improve engine
warm-up.
NOTE:When a diesel engine is allowed to run out of
fuel or the fuel gels at low temperatures, air is pulled into
the fuel system.
You may try priming as described below:
1. Add a substantial quantity of fuel to the tank (5 to 10
gal) (19 to 38 L) or eliminate the gelled fuel condition.
2. Crank the engine for one to two seconds. If the engine
does not start, then turn the ignition back to the RUN
position (do not turn the ignition back to the OFFposition). The electric fuel transfer pump will continue to
run and purge air from the system for about 20 seconds.
After 20 seconds, attempt to start the engine again.
3. Start the engine using the Normal Starting Procedure.
4. Repeat the procedure if the engine does not start.
WARNING!
Do not open the high pressure fuel system when
cranking the engine or with the engine running.
Engine operation causes high fuel pressure. High
pressure fuel spray can cause serious injury or death.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
STARTING AND OPERATING 273
5

WARNING!
A fire may result if fuel is pumped into a portable
container that is on a truck bed. You could be burned.
Always place fuel containers on the ground while
filling.
Fuel Filler Cap (Gas Cap)
The gas cap is behind the fuel filler door. If the gas cap is
lost or damaged, be sure the replacement cap is for use
with this vehicle.
CAUTION!
Damage to the fuel system or emission control sys-
tem could result from using an improper fuel tank
filler tube cap (gas cap). A poorly fitting cap could let
impurities into the fuel system.
WARNING!
²Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
²Never add fuel to the vehicle when the engine is
running.
350 STARTING AND OPERATING

2. Crank the engine for 1 to 2 seconds. If the engine does
not start, then release the key or starter button back to the
RUN position (do not turn the key back to the OFF
position). The electric fuel transfer pump will continue to
run and purge air from the system for about 20 seconds.
After 20 seconds, attempt to start the engine again.
3. Start the engine using the Normal Starting Procedure.
4. Repeat the procedure if the engine does not start.
CAUTION!
Do not engage the starter motor for more than 15
seconds at a time. Allow two minutes between the
cranking intervals.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
VEHICLE LOADING
Certification Label
As required by National Highway Traffic Safety Admin-
istration regulations, your vehicle has a certification label
affixed to the driver's side door or pillar.
This label contains the month and year of manufacture,
Gross Vehicle Weight Rating (GVWR), Gross Axle Weight
Rating (GAWR) front and rear, and Vehicle Identification
Number (VIN). A Month-Day-Hour (MDH) number is
included on this label and indicates the Month, Day and
Hour of manufacture. The bar code that appears on the
bottom of the label is your Vehicle Identification Number
(VIN).
352 STARTING AND OPERATING

Draining Fuel/Water Separator Filter (6.7L Diesel
Engine)
CAUTION!
Do not drain the fuel/water separator filter when the
engine is running.
CAUTION!
Do not prefill the fuel filter when installing a new
fuel filter. There is a possibility that debris could be
introduced into the fuel filter during this action. It is
best to install the filter dry and allow the in-tank lift
pump to prime the fuel system.
NOTE:The fuel filter and water separator assembly is
located on the driver's side of the engine. The best access
to the water drain valve is through the driver's side
wheel well.
NOTE:If water is detected in the water separator while
the engine is running or while the key is in the on
position, the WATER IN FUEL LIGHT will illuminate
and an audible chime will be heard five times. At this
point you should stop the engine and drain the water
from the separator.
422 MAINTAINING YOUR VEHICLE

WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
Priming if the engine has run out of fuel
1. Add a substantial quantity of fuel to the tank, approxi-
mately 5 to 10 gallons (19L to 38L).
2. Crank the engine for one to two seconds. If the engine
does not start, then release the key or starter button back
to the RUN position (do not turn the key back to the OFF
position). The electric fuel transfer pump will continue to
run and purge air from the system for about 25 seconds.
After 25 seconds, attempt to start the engine again.3. Start the engine using the normal starting procedure.
4. Repeat the procedure if the engine does not start.
CAUTION!
Do not engage the starter motor for more than 15
seconds at a time. Allow two minutes between the
cranking intervals.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
CAUTION!
Diesel fuel will damage black top paving surfaces.
Drain the filter into an appropriate container.
424 MAINTAINING YOUR VEHICLE