engine overheat DODGE RAM 3500 DIESEL 2009 4.G Owners Manual

CAUTION!
Driving with a hot engine cooling system could
damage your vehicle. If temperature gauge reads “H”
pull over and stop the vehicle. Idle the vehicle with
the air conditioner turned off until the pointer drops
back into the normal range. If the pointer remains on
the “H” and you hear continuous chimes, turn the
engine off immediately, and call an authorized deal-
ership for service.
WARNING!
A hot engine cooling system is dangerous. You or
others could be badly burned by steam or boiling
coolant. You may want to call an authorized dealer-
ship for service if your vehicle overheats. If you
decide to look under the hood yourself, see Section 7
of this manual. Follow the warnings under the Cool-
ing System Pressure Cap paragraph.
14. Vehicle Security Light — If Equipped This light will flash at a fast rate for approxi-
mately 15 seconds, when the vehicle security
alarm is arming, and then will flash slowly
until the vehicle is disarmed.
UNDERSTANDING YOUR INSTRUMENT PANEL 191
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29. Fuel Gauge
Shows level of fuel in tank when ignition switch is in the
ON position.
30. Low Fuel LightWhen the fuel level drops to 1/16 tank, the fuel
symbol will light and a single chime will sound.
NOTE: If your vehicle is equipped with an overhead
console module (CMTC), it is possible for DTE to display
“LO FUEL” before the low fuel warning light turns on in
the instrument cluster. This could occur because the low
fuel warning is set to a specified fuel tank volume and
DTE is an estimated distance calculation based on vehicle
fuel economy and remaining fuel tank volume.
Vehicle fuel tank volumes are as follows:•
26 gal (98 L) - 1500 short box models
•
34 gal (128 L) - 1500/2500/3500 short box models
•
35 gal (132 L) - 1500/2500/3500 long box models 31. CRUISE Indicator
This indicator lights when the electronic speed
control system is turned on.
32. Engine Temperature Warning Light This light warns of an overheated engine condi-
tion. As temperatures rise and the gauge ap-
proaches H, this indicator will illuminate and a
single chime will sound after reaching a set threshold.
Further overheating will cause the temperature gauge to
pass H, the indicator will continuously flash and a
continuous chime will occur until the engine is allowed
to cool.
If the light turns on while driving, safely pull over and
stop the vehicle. If the A/C system is on, turn it off. Also,
shift the transmission into NEUTRAL and idle the ve-
hicle. If the temperature reading does not return to
normal, turn the engine off immediately and call for
service. Refer to “If Your Engine Overheats” in Section 6
for more information.
200 UNDERSTANDING YOUR INSTRUMENT PANEL

Summer OperationAir conditioned vehicles must be protected with a high
quality antifreeze coolant during summer to provide
proper corrosion protection and to raise the boiling point
of the coolant for protection against overheating. A 50 %
concentration is recommended. For proper coolant type,
refer to “Recommended Fluids and Genuine Parts” in
Section 7.
When using the air conditioner in extremely heavy traffic
in hot weather, especially when towing a trailer, addi-
tional engine cooling may be required. If this situation is
encountered, operate the transmission in a lower gear to
increase engine RPM, coolant flow and fan speed. When
stopped in heavy traffic, it may be necessary to shift into
NEUTRAL and depress the accelerator slightly for fast
idle operation to increase coolant flow and fan speed.NOTE:
On models equipped with Diesel engines, the
idle speed will automatically increase to 1000 rpm at
elevated coolant temperatures to improve engine cooling.
Your air conditioning system is also equipped with an
automatic recirculation system. When the system senses
a heavy load or high heat conditions, it may use partial
Recirculation A/C mode to provide additional comfort.
Winter OperationWhen operating the system during the Winter months,
make sure the air intake, located directly in front of the
windshield, is free of ice, slush, snow, or other obstructions.
UNDERSTANDING YOUR INSTRUMENT PANEL 245
4

STARTING PROCEDURESBefore starting your vehicle, adjust your seat, adjust both
inside and outside mirrors, and fasten your seat belts.
The starter should not be operated for more than 15-
second intervals. Waiting a few seconds between such
intervals will protect the starter from overheating.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat buildup may
cause serious injury or death.Normal StartingNormal starting of either a warm or cold engine is
obtained without pumping or depressing the accelerator
pedal. Turn the key to the START position and release
when the engine starts. If the engine fails to start within
10 seconds, turn the key to the OFF position, wait five
seconds, then repeat the starting procedure.
Automatic TransmissionStart the engine with the shift lever in the NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
NOTE: This vehicle is equipped with a transmission
shift interlocking system. The brake pedal must be
depressed to shift out of PARK.Tip Start FeatureDo notpress the accelerator. Turn the ignition key briefly
to START position, and release it. The starter motor will
continue to run, but will automatically disengage when
the engine is running.If Engine Fails To StartIf the engine fails to start after you have followed the
“Normal Starting” procedure, it may be flooded. Push
the accelerator pedal all the way to the floor and hold it
there while cranking the engine. This should clear any
excess fuel in case the engine is flooded.
252 STARTING AND OPERATING

This will improve performance and reduce the potential
for transmission overheating or failure due to excessive
shifting. When operating in “TOW HAUL” mode, 5th
gear (if equipped) is disabled and 2-3 and 3-4 shift
patterns are modified. Shifts into Overdrive (4th gear) are
allowed during steady cruise (for improved fueleconomy) and automatic closed-throttle downshifts to
3rd gear are performed (for improved braking) when
driving conditions warrant. Pressing the “TOW HAUL
O/D OFF” button a second time to select O/D OFF will
disable 4th and 5th gear completely, which should elimi-
nate any excessive transmission shifting.
The “TOW HAUL” or “O/D OFF” light will illuminate in
the instrument cluster to indicate when the switch has
been activated. Pressing the switch a third time restores
normal operation. If the “TOW HAUL” or “O/D OFF”
modes are desired, the button must be pressed each time
the engine is started.
Torque Converter ClutchA feature, designed to improve fuel economy, has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
Tow Haul O/D Off Switch
STARTING AND OPERATING 259
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Fuel System Cautions
CAUTION!
Follow these guidelines to maintain your vehicle’s
performance:•
The use of leaded gas is prohibited by Federal law.
Using leaded gasoline can impair engine performance,
damage the emission control system.
•
An out-of-tune engine, or certain fuel or ignition
malfunctions, can cause the catalytic converter to
overheat. If you notice a pungent burning odor or
some light smoke, your engine may be out of tune or
malfunctioning and may require immediate service.
Contact your authorized dealer for service assistance.
•
When pulling a heavy load or driving a fully-loaded
vehicle when the humidity is low and the temperature
is high, use a premium unleaded fuel to help prevent
spark knock. If spark knock persists, lighten the load,
or engine piston damage may result.
•
The use of fuel additives which are now being sold as
octane enhancers is not recommended. Many of these
products contain high concentrations of methanol.
Fuel system damage or vehicle performance problems
resulting from the use of such fuels or additives is not
the responsibility of the manufacturer.
NOTE: Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
378 STARTING AND OPERATING

WARNING!
Any work done to the vehicles electrical system, or
wiring, should be performed by a qualified automo-
tive technician, if done improperly it may cause
damage to the electrical system wiring and could
result in serious or fatal injury.Towing TipsBefore setting out on a trip, practice turning, stopping
and backing the trailer in an area away from heavy
traffic.Automatic TransmissionThe “DRIVE” range can be selected when towing. How-
ever, if frequent shifting occurs while in this range, the
“TOW HAUL” or “OD/OFF” range should be selected.NOTE:
Using the “TOW HAUL” or “OD/OFF” range
while operating the vehicle under heavy operating con-
ditions will improve performance and extend transmis-
sion life by reducing excessive shifting and heat build up.
This action will also provide better engine braking.
The automatic transmission fluid and filter should be
changed if you REGULARLY tow a trailer for more than
45 minutes of continuous operation. Refer to the “Main-
tenance Schedule” in Section 8 for the proper mainte-
nance intervals.
NOTE: Check the automatic transmission fluid level
before towing.
Tow/Haul — If EquippedTo reduce potential for automatic transmission overheat-
ing, turn the “TOW HAUL OD/OFF” feature ON when
driving in hilly areas or shift the transmission to Drive
position 2 on more severe grades.
STARTING AND OPERATING 395
5

6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
7. When removing the jumper cables, reverse the above
sequence exactly. Be careful of the moving belts and fan.
WARNING!
Any procedure other than above could result in:•
Personal injury caused by electrolyte squirting out
the battery vent.
•
Personal injury or property damage due to battery
explosion.
•
Damage to charging system of booster vehicle or
of immobilized vehicle.
FREEING A STUCK VEHICLEIf the vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the shift lever
rhythmically between DRIVE and REVERSE, while ap-
plying slight pressure to the accelerator.
In general, the least amount of accelerator pedal pressure
to maintain the rocking motion without spinning the
wheels or racing the engine, is most effective. Racing the
engine or spinning the wheels, due to the frustration of
not freeing the vehicle, may lead to transmission over-
heating and failure. Allow the engine to idle with the
shift lever in NEUTRAL for at least one minute after
every five rocking-motion cycles. This will minimize
overheating and reduce the risk of transmission failure
during prolonged efforts to free a stuck vehicle.
WHAT TO DO IN EMERGENCIES 421
6

CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and the
vehicle.
NOTE: Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may indicate severe
and abnormal catalyst overheating. If this occurs, the
vehicle should be stopped, the engine shut off and the
vehicle allowed to cool. Thereafter, service, including a
tune-up to manufacturer’s specifications, should be ob-
tained immediately.
440 MAINTAINING YOUR VEHICLE

WARNING!
•
The warning words “DO NOT OPEN HOT” on
the cooling system pressure cap are a safety pre-
caution. Never add engine coolant (antifreeze)
when the engine is overheated. Do not loosen or
remove the cap to cool an overheated engine. Heat
causes pressure to build up in the cooling system.
To prevent scalding or injury, do not remove the
pressure cap while the system is hot or under
pressure.
•
Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or en-
gine damage may result.
Disposal of Used Engine CoolantUsed ethylene glycol-based engine coolant (antifreeze) is
a regulated substance requiring proper disposal. Check
with your local authorities to determine the disposalrules for your community. To prevent ingestion by ani-
mals or children do not store ethylene glycol-based
engine coolant (antifreeze) in open containers or allow it
to remain in puddles on the ground. If ingested by a
child, contact a physician immediately. Clean up any
ground spills immediately.
Coolant LevelThe coolant bottle provides a quick visual method for
determining that the engine coolant (antifreeze) level is
adequate. With the engine cold, the level of the engine
coolant (antifreeze) in the coolant recovery bottle should
be between the ranges indicated on the bottle.
The radiator normally remains completely full, so there is
no need to remove the radiator cap unless checking for
engine coolant (antifreeze) freeze point or replacing en-
gine coolant (antifreeze). Advise your service attendant
of this. As long as the engine operating temperature is
satisfactory, the coolant bottle only needs to be checked
once a month.
MAINTAINING YOUR VEHICLE 445
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