DODGE RAM 4500 CHASSIS CAB 2008 3.G Owners Manual

4. Repeat the procedure if the engine does not start.
WARNING!
Do not open the high pressure fuel system when
cranking the engine or with the engine running.
Engine operation causes high fuel pressure. High
pressure fuel spray can cause serious injury or death.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
Starting Fluids
WARNING!
STARTING FLUIDS or flammable liquids are
NEVER TO BE USED in the Cummins Diesel (see
Warning label). Never pour diesel fuel, flammable
liquid, starting fluids (ether) into the air cleaner
canister, air intake piping, or turbocharger inlet in an
attempt to start the vehicle. This could result in a
flash fire and explosion causing serious personal
injury and engine damage.
The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
STARTING AND OPERATING 261
5

WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
NORMAL OPERATION ± DIESEL ENGINE
Observe the following when the engine is operating.
²All message center lights are off.
²Check Engine Lamp is off.
²Engine Oil Pressure is above 10 psi (69 kPa) at idle.
²Low Oil Pressure light is off.
²Voltmeter Operation:
²The voltmeter may show a gauge fluctuation at
various engine temperatures. This cycling operation
is caused by the post-heat cycle of the intake mani-
fold heater system. The number of cycles and the
length of the cycling operation is controlled by the
engine control module. Post-heat operation can run
for several minutes, and then the electrical system
and voltmeter needle will stabilize.
²The cycling action will cause temporary dimming of
the headlamps, interior lamps, and also a noticeable
reduction in blower motor speed.
262 STARTING AND OPERATING

Cold Weather Precautions
Operation in ambient temperature below 32ÉF (0ÉC) may
require special considerations. The following charts sug-
gest these options:
Fuel Operating Range
NOTE:Use ªUltra Low Sulfur Diesel FuelsºONLY.
*No. 1 Ultra Low Sulfur diesel fuel should only be used
where extended arctic conditions (-10ÉF/-23ÉC) exist.NOTE:
²Use of Climatized Ultra Low Sulfur Diesel Fuel or
Number 1 Ultra Low Sulfur Diesel Fuel results in a
noticeable decrease in fuel economy.
²Climatized Ultra Low Sulfur Diesel Fuel is a blend of
Number 2 Ultra Low Sulfur and Number 1 Ultra Low
Sulfur Diesel Fuels which reduces the temperature at
which wax crystals form in fuel.
NOTE:The engine requires the use ofªUltra Low
Sulfur Diesel Fuelº. Use of incorrect fuel could result in
engine and exhaust system damage. Refer to Fuel Re-
quirements in this section for further details on fuel
recommendations.
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5

Engine Block Heater
The engine block heater warms engine coolant and
permits quicker starts in cold weather. Connect the heater
cord to a ground±fault interrupter protected 110±115 volt
AC electrical outlet with a grounded, three-wire exten-
sion cord.
The engine block heater cord is routed under the hood to
the right side and can be located just behind the grille
near the headlamp.
NOTE:The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized Mopartdealer.
The block heater must be plugged in at least one hour to
have an adequate warming effect on the coolant.WARNING!
Remember to disconnect the cord before driving.
Damage to the 110±115 volt electrical cord could
cause electrocution.
NOTE:The block heater will require 110 Volts AC and
6.5 Amps to activate the heater element.
Block Heater Usage
A.Temperatures below 0ÉF (-18ÉC)
²Block Heater Required for 15W-40
²Block Heater Recommended for 5W-40
B.Temperatures below - 20ÉF (-29ÉC)
²Block Heater Required for 5W-40
264 STARTING AND OPERATING

Winter Front Usage
If a winter front or cold weather cover is to be used, a
percentage of the total grille opening area must be left
uncovered to provide sufficient air flow to the charge air
cooler and automatic transmission oil cooler. The per-
centage of opening must be increased with the increasing
ambient air temperature and/or engine load. If the
cooling fan can be heard cycling frequently, increase the
size of the opening in the winter front. A suitable cold
weather cover is available from your Mopartdealer.
Battery Blanket Usage
A battery loses 60% of its cranking power as the battery
temperature decreases to 0ÉF (-18É). For the same de-
crease in temperature, the engine requires twice as much
power to crank at the same RPM. The use of 120 VAC
powered battery blankets will greatly increase starting
capability at low temperatures. Suitable battery blankets
are available from your authorized Mopartdealer.
Arctic Operation
Where there are no provisions to keep the engine warm
when it is operating in ambient temperatures consistently
below (-10ÉF/-23ÉC), use 5W-40syntheticengine oil and
fuel that meets the requirements in Section 7, ªMainte-
nance Procedures,º Engine Oil Selection.
Engine Warm-Up
Avoid full throttle operation when the engine is cold.
When starting a cold engine, bring the engine up to
operating speed slowly to allow the oil pressure to
stabilize as the engine warms up.
NOTE:High-speed, no-load running of a cold engine
can result in excessive white smoke and poor engine
performance. No-load engine speeds should be kept
under 1,200 rpm during the warm-up period, especially
in cold ambient temperature conditions.
STARTING AND OPERATING 265
5

If temperatures are below 32ÉF (0ÉC), operate the engine
at moderate speeds for 5 minutes before full loads are
applied.
Engine Idling Ð In Cold Weather
Avoid prolonged idling in ambient temperatures below
0ÉF. Long periods of idling may be harmful to your
engine because combustion chamber temperatures can
drop so low that the fuel may not burn completely.
Incomplete combustion allows carbon and varnish to
form on piston rings and injector nozzles. Also, the
unburned fuel can enter the crankcase, diluting the oil
and causing rapid wear to the engine. Excessive idle time
can also cause damage to the engine exhaust aftertreat-
ment system.
NOTE:An optional driver-controlled high idle speed is
available on automatic transmission equipped vehicleswith speed control. This feature allows the driver to
select an elevated idle speed between 1100 and 1500
rpms. Your dealer can enable this feature.
NOTE:²If ambient temperatures are low and the coolant
temperature is below 200ÉF (93ÉC), the engine idle
speed will slowly increase to 1000 RPM after 2 minutes
of idle, if the following conditions are met:
²foot is off brake pedal and throttle pedal
²automatic transmission is in Park (P)
²vehicle speed is zero
²Applying the throttle will cancel fast idle
²If the engine is equipped with an exhaust brake,
operating the exhaust brake at idle will greatly im-
prove warm up rate and will help keep the engine
close to operating temperature during extended idle.
266 STARTING AND OPERATING

Stopping The Engine
Idle the engine a few minutes before routine shutdown.
After full load operation, idle the engine 3 to 5 minutes
before shutting it down. This idle period will allow the
lubricating oil and coolant to carry excess heat away from
the combustion chamber, bearings, internal components,
and turbocharger. This is especially important for turbo-
charged, charge air cooled engines.
NOTE:During engine shut down on vehicles equipped
with manual transmissions, it is normal for the diesel
engine to resonate heavily for a moment during engine
shut off. When the engine is connected to a manual
transmission, this resonance causes load gear rattle from
the transmission. This is commonly referred to as ªshut
down rattleº. The manufacturer recommends performing
engine shut down with the clutch pedal pushed to the
floor (clutch disengaged). When engine shut down is
performed in this manner the rattle is reduced (not
eliminated).Driving
ConditionLoadTurbo-
charger
TemperatureIdle Time
(min.) Be-
fore Engine
Shutdown
Stop and
GoEmpty Cool Less than
One
Stop and
GoMedium One
Highway
SpeedsMedium Warm Two
City Traffic Maximum
GCWRThree
Highway
SpeedsMaximum
GCWRFour
Uphill
GradeMaximum
GCWRHot Five
STARTING AND OPERATING 267
5

Engine Speed Control
CAUTION!
Prevent overspeeding the engine going down hill.
When descending steep grades, use a combination of
gears and service brakes to control vehicle/engine
speed. Overspeed can cause severe engine damage.
Operating Precautions
Avoid Overheating The Engine
The temperature of the coolant (a mixture of 50%
ethylene-glycol and 50% water) must not exceed the
normal range of the temperature gauge (240ÉF/116ÉC)
with a 16 psi (110 kPa) radiator cap.
Usually the coolant temperature indicated during opera-
tion will be to the left of center in the normal range of the
gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low coolant temperature below
the normal range on the gauge (140ÉF/60ÉC) can be
harmful to the engine. Low coolant temperature can
cause incomplete combustion which allows carbon and
varnish to form on piston rings and injector nozzles.
Also, the unburned fuel can enter the crankcase, diluting
the lubricating oil and causing rapid wear to the engine.
Cooling System Tips Ð Automatic Transmission
To reduce potential for engine and transmission over-
heating in high ambient temperature conditions, take the
following actions:
²City Driving Ð
when stopped, put transmission in neutral and increase
engine idle speed.
²Highway Driving Ð
reduce your speed.
268 STARTING AND OPERATING

²Up Steep Hills Ð
select a lower transmission gear, but try and keep the
torque converter clutch engaged.
²Air Conditioning Ð
turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM............... 10psi(69kPa)
Full speed and load.............. 30psi(207 kPa)
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
Do Not Operate The Engine With Failed Parts
Practically all failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
²engine misfiring or vibrating severely
²sudden loss of power
²unusual engine noises
²fuel, oil or coolant leaks
²sudden change, outside the normal operating range, in
the engine operating temperature
²excessive smoke
²oil pressure drop
STARTING AND OPERATING 269
5

ENGINE BLOCK HEATER (GAS ENGINES)Ð IF
EQUIPPED
The engine block heater warms engine coolant and
permits quicker starts in cold weather. Connect the cord
to a standard 110-115 volt AC electrical outlet with a
grounded, three-wire extension cord.
The engine block heater cord, on gas engines, is routed
under the hood on the driver side of the vehicle. It has a
removable cap that is located on the driver side of the
Integrated Power Module.
WARNING!
Remember to disconnect the cord before driving.
Damage to the 110-115 volt electrical cord could cause
electrocution.
DIESEL EXHAUST BRAKE (ENGINE BRAKING) ±
IF EQUIPPED
The exhaust brake feature will only function when the
driver turns the exhaust brake switch to the on position.
Once the switch is in the on position and the vehicle is
moving faster than 5 MPH; the exhaust brake will
automatically operate when the driver removes pressure
from the accelerator pedal. Exhaust braking is most
effective when the engine RPM is higher. The automatic
transmission has been programmed to downshift more
aggressively when the exhaust brake is enabled to in-
crease brake performance.
270 STARTING AND OPERATING