DODGE RAM 5500 CHASSIS CAB 2009 4.G Owners Manual

When changing a rear wheel, assemble the jack drive
tube to the jack and connect the drive tube to the
extension tube. Securely place the jack under the sway
bar bracket (unless both tires are flat on one side, then
place jack under shock bracket) facing forward in vehicle.
Connect the jack tube extension and lug wrench.Before raising the wheel off the ground, make sure that
the jack will not damage surrounding truck parts and
adjust the jack position as required.
NOTE:
If the jack will not lower by turning the dial
(thumbwheel) by hand, it may be necessary to use the
jack drive tube in order to lower the jack.
Front Jacking LocationsRear Jacking Location
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4. By rotating the wheel wrench clockwise, raise the
vehicle until the wheel just clears the surface.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle unstable and cause an accident. It could
slip off the jack and hurt someone near it. Raise the
vehicle only enough to remove the tire.
5. Remove the wheel nuts and pull the wheel off. Install
the spare wheel and wheel nuts with the cone shaped end
of the nuts toward the wheel on single rear wheel (SRW)
models. On dual rear wheel models (DRW) the lug nuts
are a two-piece assembly with a flat face. Lightly tighten
the nuts. To avoid risk of forcing the vehicle off the jack,
do not fully tighten the nuts until the vehicle has been
lowered. 6. Using the wheel wrench, finish tightening the nuts
using a crisscross pattern. Correct nut tightness is 135 ft
lbs (183 N·m) torque for single rear wheel (SRW) models
and 145 ft lbs (197 N·m) for dual rear wheel models. If in
doubt about the correct tightness, have them checked
with a torque wrench by your authorized dealer or at a
service station.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could injure someone in the vehicle. Al-
ways stow the jack parts and the extra tire and wheel
in the places provided.
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7. Install wheel center cap (if equipped) and remove
wheel blocks. Do not install chrome or aluminum wheel
center caps on the spare wheel. This may result in cap
damage.
8. Lower the jack to its fully closed position. If the jack
will not lower by turning the dial (thumbwheel) by hand,
it may be necessary to use the jack drive tube in order to
lower the jack. Stow the replaced tire, jack, and tools as
previously described.
9. Adjust the tire pressure when possible.
NOTE:Do not oil wheel studs. For chrome wheels, do
not substitute with chrome plated wheel nuts.
Hub Caps/Wheel Covers — If Equipped
The hub caps must be removed before raising the vehicle
off the ground. For single rear wheel (SRW) models, use the blade on the
end of the lug wrench to pry the hub cap off. Insert the
blade end into the pry off notch and carefully pop off the
hub cap with a back and forth motion.
On 3500 models with dual rear wheels (DRW), you must
first remove the hub caps. The jack handle driver has a
hook at one end that will fit in the pry off notch of the
rear hub caps. Position the hook and pull out on the
ratchet firmly. The hub cap should pop off. The wheel
skins can now be removed. For the front hub cap on
models use the blade on the end of the lug wrench to pry
the caps off. The wheel skin can now be removed.
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CAUTION!
•Use a back and forth motion to remove the hub
cap. Do not use a twisting motion when removing
the hub cap, damage to the hub cap; finish may
occur.
•The rear hub caps on the dual rear wheel has two
pry off notches. Make sure that the hook of the
jack handle driver is located squarely in the cap
notch before attempting to pull off.
You must use the flat end of the lug wrench to pry off the
wheel skins. Insert the flat tip completely and using a
back and forth motion, loosen the wheel skin. Repeat this
procedure around the tire until the skin pops off.
Replace the wheel skins first using a rubber mallet. When
replacing the hub caps, tilt the cap retainer over the lug nut bolt circle and strike the high side down with a
rubber mallet. Be sure that the hub caps and wheel skins
are firmly seated around the wheel.
Dual Rear Wheels
Dual wheels are flat mounted, center piloted. The lug
nuts are a two-piece assembly. When the tires are being
rotated or replaced, clean these lug nuts and add two
drops of oil at the interface between the hex and the
washer.
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Slots in the wheels will assist in properly orienting the
inner and outer wheels. Align these slots when assem-
bling the wheels for best access to the tire valve on the
inner wheel. The tires of both dual wheels must be
completely off the ground when tightening to insure
wheel centering and maximum wheel clamping.Dual wheel models require a special heavy-duty lug nut
tightening adapter (included with the vehicle) to cor-
rectly tighten the lug nuts. Also, when it is necessary to
remove and install dual rear wheels, use a proper vehicle
lifting device.
NOTE:
When installing a spare tire (if equipped) as part
of a dual rear wheel end combination, the tire diameter of
the two individual tires must be compared. If there is a
significant difference, the larger tire should be installed in
a front location. Correct direction of rotation for dual tire
installations must also be observed.
Oiling Location
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These dual rear wheels should be tightened as follows:1. Tighten the wheel nuts in the numbered sequence to a
snug fit.
2. Retighten the wheel nuts in the same sequence to the
torques listed in the table. Go through the sequence a
Tightening Pattern (8 Studs)
Tightening Pattern (10 Studs)
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second time to verify that specific torque has been
achieved. Retighten to specifications at 100 miles
(160 km) and after 500 miles (800 km).
It is recommended that wheel stud nuts be kept torqued
to specifications at all times. Torque wheel stud nuts to
specifications at each lubrication interval.
Wheel Nut Torque
All wheel nuts should be tightened occasionally to elimi-
nate the possibility of wheel studs being sheared or thebolt holes in the wheels becoming elongated. This is
especially important during the first few hundred miles/
kilometers of operation to allow the wheel nuts to
become properly set. All nuts should first be firmly
seated against the wheel. The nuts should then be
tightened to recommended torque. Tighten the nuts to
final torque in increments. Progress around the bolt
circle, tightening the nut opposite to the nut just previ-
ously tightened until final torque is achieved. Recom-
mended torques are shown in the following chart.
Disc Wheels Type Nut
Stud SizeTorque Ft Lbs Torque Newton
Meters
Cone9/16-18120-150160-200
Flanged 9/16-18130-160190-220
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To Stow The Flat Or Spare — If Equipped
Refer to Upfitters Body Builders Guide for information
on stowing your spare tire (if equipped).
HOISTING
A conventional floor jack may be used at the jacking
locations. Refer to the graphics that show jacking loca-
tions. However, a floor jack or frame hoist must never be
used on any other parts or the underbody.
CAUTION!
Never use a floor jack directly under the differential
housing of a loaded truck or damage to your vehicle
may result.
JUMP STARTING
WARNING!
•To prevent personal injury or damage to clothing,
do not allow battery fluid to contact eyes, skin or
fabrics. Do not lean over a battery when connect-
ing jumper cables or allow cable clamps to touch
each other. Keep open flames or sparks away from
battery vent holes. Always wear eye protection
when working with batteries.
•Do not use a booster battery or any other booster
source that has a greater than 12-Volt system, i.e.,
do not use a 24-Volt power source.
NOTE: Replacement batteries should both be of equal
size to prevent damage to the vehicle’s charging system.
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Your vehicle is equipped with two 12-Volt batteries. If it
becomes necessary to use a booster battery with jumper
cables to start a vehicle’s engine because its batteries are
discharged, the following procedure should be used:
Set the parking brake and place the transmission in
PARK. Turn off lights, heater and other electrical loads.
Observe charge indicator (if equipped) in both batteries.
If the indicator (if equipped) is light or yellow on either
battery, replace that battery.CAUTION!
Use the Jump-Start Procedure only when the charge
indicator (if equipped) in both batteries is dark in the
center. Do not attempt jump-starting when either
battery charge indicator (if equipped) is bright or
yellow. If the charge indicator (if equipped) has a
green dot in the center, failure to start is not due to a
discharged battery and cranking system should be
checked.
1. Attach one jumper cable to the positive terminal of
booster battery and the other end of the same cable to the
positive terminal of the discharged battery.
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WARNING!
Do not permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.2. Connect one end of the other jumper cable to negative
(-) post of booster battery. Connect the other end of the
jumper cable to a good ground on the engine block of the
Attaching Booster Cables
1 — Discharged Battery
2 — Booster Battery
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