brakes DODGE RAM SRT-10 2006 Service User Guide

4.TRS SENSE CIRCUIT SHORT TO GROUND
Measure the resistance between ground and the identified (T1, T3, T41, or T42) TRS Sense circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the identified (T1, T3, T41, or T42) TRS Sense circuit for a short to ground.
Perform the PRNDL Fault Clearing Procedure – Go To 7
No>>
Go To 5
5.TRS SENSE CIRCUIT SHORT TO OTHER CIRCUITS
Measure the resistance between the identified (T1, T3, T41, or T42) TRS Sense circuit and all other circuits in the
Transmission Solenoid/TRS Assembly harness connector.
Is the resistance below 100k ohms between the identified (T1, T3, T41, or T42) TRS Sense circuit and
any other circuit(s) in the Transmission Solenoid/TRS Assembly harness connector?
Ye s>>
Repair the identified (T1, T3, T41, or T42) TRS Sense circuit for a short to other circuit(s).
Perform the PRNDL Fault Clearing Procedure – Go To 7
No>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform the PRNDL Fault Clearing Procedure – Go To 7
6.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set the DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wiring and connectors while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform the PRNDL Fault Clearing Procedure – Go To 7
No>>
Te s t C o m p l e t e .
7.PRNDL FAULT CLEARING PROCEDURE
With the scan tool, erase Transmission DTCs.
Cycle the ignition off, then start the vehicle.
Firmly apply the brakes and shift into Overdrive.
NOTE: Vehicle must remain in Overdrive for at least 3.0 seconds.
With the brakes firmly applied, shift slowly through all gears (PRNDL) as least three times, pausing momentarily in
each gear.
NOTE: If all the PRNDL lights box individually then the error was cleared.
Shift into park and turn the ignition off to the lock position.
Ignition on, engine not running.
With the scan tool, read Transmission DTCs.
Does the DTC P0706 reset, or do all the PRNDL indicators remain boxed in parkor neutral?
Ye s>>
Return to the symptom list and perform diagnostics for P0706-TRANSMISSION RANGE SENSOR
RATIONALITY.
Go To 1
No>>
Te s t C o m p l e t e .
Perform 42RLE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)

When Monitored:
The transmission gear ratio is monitored continuously while the transmission is in gear.
Set Condition:
If there is an excessive change in the Output RPM in any gear.
Possible Causes
(T14) OUTPUT SPEED SENSOR SIGNAL CIRCUIT OPEN
(T13) SPEED SENSOR GROUND CIRCUIT OPEN
(T14) OUTPUT SPEED SENSOR SIGNAL CIRCUIT SHORT TO GROUND
(T14) OUTPUT SPEED SENSOR SIGNAL CIRCUIT SHORT TO VOLTAGE
(T13) SPEED SENSOR GROUND CIRCUIT SHORT TO VOLTAGE
OUTPUT SPEED SENSOR
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
Theory of Operation
The transmission system uses two speed sensors, one to measure input RPM and one to measure output RPM.
These inputs are essential for proper transmission operation. Therefore, the integrity of this data is verified through
system checks.
Diagnostic Test
1.CHECK IF THE DTC IS CURRENT
Start the engine in park.
Raise the drive wheels off of the ground.
WARNING: Properly support the vehicle.
Firmly apply the brakes and place the transmission selector in drive.
WARNING: Be sure to keep hands and feet clear of rotating wheels.
Release the brakes and allow the drive wheels to spin freely.
NOTE: The drive wheels must be turning at this point.
With the scan tool, read the Output RPM
Is the Output RPM below 100?
Ye s>>
Go To 2
No>>
Go To 8
2.CHECK THE PCM AND WIRING USING THE TRANSMISSION SIMULATOR
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator,Miller tool #8333 and the ElectronicTransmission Adapter kit.
Ignition on, engine not running.
With the Transmission Simulator, set the
Input/Output Speedswitch toONand the rotary switch to the3000/
1250
position.

When Monitored:
Continuously with the ignition on, engine running, with the transmissionin gear.
Set Condition:
The PCM continuously monitors Actual Line Pressure and compares it to DesiredLinePressure.IftheActual
Line Pressure reading is more than 172.4 kPa (25 psi) higher than the Desired Line Pressure, but is less than
the highest Line Pressure ever used in the current gear, the DTC sets.
Possible Causes
RELATED DTC’S PRESENT
LINE PRESSURE CONNECTOR AND WIRING
INTERNAL TRANSMISSION
POWERTRAIN CONTROL MODULE
Always perform the 42RLE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC - 42RLE - STANDARD PROCEDURE)
Theory of Operation
Line pressure is electronically controlled by the Transmission Control System and is measured by the Line Pressure
Sensor (LPS). The desired line pressure is continuously being compared tothe actual line pressure and is regulated
by electronically changing the dutycycle of the Pressure Control Solenoid (PCS). (5% duty cycle = solenoid off =
max line pressure, 62% duty cycle =solenoid on = min line pressure).
The Transmission Control System calculates the desired line pressure based on inputs from the transmission and
engine. A calculated torque input to the transmission is used as the primary input of the desired line pressure cal-
culation and is called Torque Based Line Pressure. In addition, the line pressure is set to a preset level 827 to 931
kPa (120 to 135 psi) during shifts and in Park and Neutral to ensure consistent shift quality.
Diagnostic Test
1.DETERMINING IF RELATED DTCS ARE PRESENT
With the scan tool, check for other transmission DTCs.
Are there any other line pressure related DTCs present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom. Perform the test for P0934
and/or P0935 first if present.
No>>
Go To 2
2.COMPARE ACTUAL LINE PRESSURE TO DESIRED LINE PRESSURE
CAUTION: Apply Parking Brake
Start the engine.
CAUTION: Firmly apply the brakes.
With the scan tool, monitor the Line Pressure, Desired Line Pressure and the TPS degrees.
While firmly applying the brakes, place the shifter in reverse, then slowly press the accelerator pedal to a TPS
degree of 15°.
Compare the Line Pressure reading to the Desired Line Pressure reading on the scan tool.
Does the Line Pressure stay within ± 34 kPa or 5 psi of the Desired Line Pressure?
No>>
Go To 3
Ye s>>
Go To 5

ADJUSTMENT PROCEDURE
1. Remove the steering column trim as necessary for
access to the brake transmission shift interlock.
2. Shift the transmission into the PARK position.
3. Pull upward on both the BTSI lock tab (4) and the
gearshift cable lock tab (3).
4. Verify that the shift lever is in the PARK position.
5. Verify positive engagement of the transmission
park lock by attempting to rotate the propeller
shaft. The shaft will not rotate when the park lock is
engaged.
6. Turn ignition switch to LOCK position.Be sure
ignition key cylinder is in the LOCK position.
Cable will not adjust correctly in any other
position.
7. Ensure that the cable is free to self-adjust by push-
ing cable rearward and releasing.
8. Push the gearshift cable lock tab (3) down until it snaps in place.
9. Locate the BTSI alignment hole in the bottom of the BTSI mechanism betweentheBTSIlocktabandtheBTSI
connector.
10. Move the BTSI assembly up or down on the gearshift cable until an appropriate size drill bit can be inserted into
the alignment hole and through the assembly.
11. Push the BTSI lock tab (4) down until it snaps into place and remove the drill bit.
12. Install any steering column trim previously removed.
BTSI FUNCTION CHECK
1. Verify removal of ignition key allowed in PARK position only.
2. When the shift lever is in PARK, the ignition key cylinder should rotate freely from off to lock. When the shifter
is in any other position, the ignition key should not rotate from off to lock.
3. Shifting out of PARK should be possible when the ignition key cylinder isin the off position.
4. Shifting out of PARK should not be possible while applying normal force,and ignition key cylinder is in the run
or start positions, unless the foot brake pedal is depressed approximately1/2inch(12mm).
5. Shifting out of PARK should not be possible when the ignition key cylinder is in the accessory or lock position.
6. Shifting between any gear and NEUTRAL, or PARK, may be done without depressing foot brake with ignition
switch in run or start positions.
7. Engine starts must be possible with shifter lever in PARK or NEUTRAL positions only. Engine starts must not be
possible in any position other than PARK or NEUTRAL.
8. With shifter lever in the:
PARK position - Apply upward force on the shift arm and remove pressure. Enginestartsmustbepossible.
PARK position - Apply downward force on the shift arm and remove pressure. Engine starts must be possible.
NEUTRAL position - Normal position. Engine starts must be possible.
NEUTRAL position - Engine running and brakes applied, apply upward force on the shift arm. Transmission
shall not be able to shift from neutral to reverse.

NOTE: One of the oil pan bolts (5) has a sealing
patch applied from the factory. Separate this bolt
for reuse.
2. Loosen pan bolts and tap the pan at one corner to
break it loose allowing fluid to drain, then remove
the oil pan.
3. Install a new filter and o-ring on bottom of the valve
body and tighten retaining screws to 5 Nꞏm (45 in.
lbs.).
NOTE: Before installing the oil pan bolt (5) in the
bolt hole located between the torque converter
clutch on and U/D clutch pressure tap circuits, it
will be necessary to replentish the sealing patch
on the bolt using Mopar
Lock & Seal Adhesive.
4. Clean the oil pan and magnet. Reinstall pan using
new Mopar
Silicone Adhesive sealant. Tighten oil
pan bolts to 20 Nꞏm (14.5 ft. lbs.).
5. Pour four quarts of Mopar
AT F + 4 , A u t o m a t i c
Transmission Fluid, through the dipstick opening.
6. Start engine and allow to idle for at least one minute. Then, with parkingand service brakes applied, move selec-
tor lever momentarily to each position, ending in the park or neutral position.
7. Check the transmission fluid level and add an appropriate amount to bring the transmission fluid level to 3mm
(1/8 in.) below the lowest mark on the dipstick.
8. Recheck the fluid level after the transmission has reached normal operating temperature, 82° C (180°F).
9. To prevent dirt from entering transmission, make certain that dipstickis fully seated into the dipstick opening.
TRANSMISSION FILL
To avoid overfilling transmission after a fluid change or overhaul, perform the following procedure:
1. Remove dipstick and insert clean funnel in transmission fill tube.
2. Add following initial quantity of Mopar
ATF+4totransmission:
a. If only fluid and filter were changed, add3 pints (1-1/2 quarts)of ATF +4 to transmission.
b. If transmission was completely overhauled, torque converter was replaced or drained, and cooler was
flushed, add12 pints (6 quarts)of ATF +4 to transmission.
3. Apply parking brakes.
4. Start and run engine at normal curb idle speed.
5. Apply service brakes, shift transmission through all gear ranges then back to NEUTRAL, set parking brake, and
leave engine running at curb idle speed.
6. Remove funnel, insert dipstick andcheck fluid level. If level is low,add fluid to bring level to MIN mark on
dipstick.Check to see if the oil level is equal on both sides of the dipstick. If one side is noticably higher than
the other, the dipstick has picked up some oil from the dipstick tube. Allowthe oil to drain down the dipstick tube
and re-check.
7. Drive vehicle until transmission fluid is at normal operating temperature.
8. With the engine running at curb idle speed, the gear selector in NEUTRAL,and the parking brake applied, check
the transmission fluid level.
CAUTION: Do not overfill transmission, fluid foaming and shifting problems can result.
9. Add fluid to bring level up to MAX arrow mark.
When fluid level is correct, shut engine off, release park brake, remove funnel, and install dipstick in fill tube.

CABLE-GEARSHIFT
DIAGNOSIS AND TESTING - GEARSHIFT CABLE
1. Engine starts must be possible with shift lever in PARK or NEUTRAL positions only. Engine starts must not be
possible in any other gear position.
2. With the shift lever in the:
a. PARK position - Apply upward force on the shift arm and remove pressure. Engine starts must be possible.
b. PARK position - Apply downward force on the shift arm and remove pressure. Engine starts must be pos-
sible.
c. NEUTRAL position - Normal position. Engine starts must be possible.
d. NEUTRAL position - Engine running and brakes applied, apply upward forceontheshiftarm.Transmission
shall not be able to shift from neutral to reverse.
REMOVAL
1. Shift transmission into PARK.
2. Raise vehicle.
3. Disengage cable (1) eyelet at transmission manual
shift lever (3) and pull cable adjuster out of mount-
ing bracket.
4. Lower the vehicle.
5. Remove the dash panel insulation pad as neces-
sary to access the gearshift cable grommet (2).
6. Remove grommet (2) from the dash panel.

2.CHECK IT THE DTC P0755 IS PRESENT
With the scan tool, check Transmission DTCs.
Is the DTC P0755 also present?
Ye s>>
Refer to the symptom list and perform diagnostics for P0755-2C SOLENOID CIRCUIT.
No>>
Go To 3
3.CHECK IF THE DTCS P0732, P0735 AND/OR P0846 ARE PRESENT
With the scan tool, check for other transmission DTCs.
Are the DTCs P0732, P0735, and/or P0846 present also?
Ye s>>
Go To 12
No>>
Go To 4
4.CHECK TO SEE IF DTC P0845 IS CURRENT
With the scan tool, Check the STARTS SINCE SET counter for P0845.
NOTE: This counter only applies to the last DTC set.
Is the STARTS SINCE SET counter 2 or less?
Ye s>>
Go To 5
No>>
Go To 17
5.CHECK IF THE LINE PRESSURE STAYS THE SAME
Start the engine.
Warm the transmission to 82° C or 180° F.
Firmly apply the brakes.
With the scan tool, monitor the Line Pressure during the following step.
Move the shift lever to each gear position, pausing momentarily in each position and record the line pressure read-
ing. Allow the pressure to stabilize for at least 5 seconds in each range.
Did the line pressure remain at a steady value between 585 and 655 kPa or 85 and 95 psi in each posi-
tion?
Ye s>>
Go To 6
No>>
Go To 10
6.CHECK THE LINE PRESSURE SENSOR CONNECTION
Ignition on,engine not running.
Withthescantool,monitortheLinePressure while firmly pushing the Transmission Line Pressure Sensor connector
inwards towards the Transmission.
Did the Line Pressure reading on the scan tool change to about 207 kPa or 30 psi when the connector
was pushed inward?
Ye s>>
Disconnect and properly reconnect the Line Pressure Sensor connector. Inspect terminals and repair as
necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 7

9.CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (F856) 5-volt Supply
circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (F856) 5-volt Supply circuit for a short to ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1.
No>>
Using the schematics as a guide, check the Powertrain
Control Module (PCM) terminals for corrosion, damage, or
terminal push out. Pay particular attention to all power and
ground circuits. If no problems are found, replace the PCM
per the Service Information.With the scan tool, perform
QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
10.COMPARE SCAN TOOL TO PRESSURE GAUGE
Turn the ignition off to the lock position.
Connect the Line Pressure Adapter, Miller tool #8259 and 0-300 psi Test Gauge, Miller tool #C-3293-SP. Refer to
the Service Information for proper installation procedure.
CAUTION: Apply parking brake.
Start the engine.
In the following steps, compare thescan tool Line Pressure to the PressureGauge readings in each gear.
CAUTION: Do not overheat transmission.
With the gear selector in park, raise the RPM to 1500, and compare line pressure readings.
Firmly apply the brakes, move the gear selector into reverse, raise the RPMto 1500, and compare the line pressure
readings.
Firmly apply the brakes, move the gear selector into drive, raise the RPM to1500, and compare the line pressure
readings.
Did the scan tool Line Pressure readings match the Pressure Gauge readings±10psi?
Ye s>>
Go To 11
No>>
Replace the Line Pressure Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)

2.CHECK IF THE DTC P0760 IS PRESENT
With the scan tool, check Transmission DTCs.
Is the DTC P0760 also present?
Ye s>>
Refer to the symptom list and perform diagnostics for P0760-OD SOLENOID CIRCUIT.
No>>
Go To 3
3.CHECK IF OTHER DTCS ARE PRESENT
With the scan tool, check for other transmission DTC’s
Are any of the DTCs, P0733, P0734 ,P0735 and/or P0871 present also?
Ye s>>
Go To 12
No>>
Go To 4
4.CHECK TO SEE IF DTC P0870 IS CURRENT
With the scan tool, check the STARTS SINCE SET counter for P0870.
Is the STARTS SINCE SET COUNTER 2 or less?
Ye s>>
Go To 5
No>>
Go To 17
5.CHECK IF THE LINE PRESSURE STAYS THE SAME
Start the engine.
Warm the transmission to 82° C or 180° F.
Firmly apply the brakes.
With the scan tool, monitor the Line Pressure during the following step.
Move the shift lever to each gear position, pausing momentarily in each position and record the line pressure read-
ing. Allow the pressure to stabilize for at least 5 seconds in each range.
Did the line pressure remain at a steady value between 585 and 655 kPa or 85 and 95 psi in each posi-
tion?
Ye s>>
Go To 6
No>>
Go To 10
6.CHECK THE LINE PRESSURE SENSOR CONNECTION
Ignition on,engine not running.
Withthescantool,monitortheLinePressure while firmly pushing the Transmission Line Pressure Sensor connector
inwards towards the Transmission.
Did the Line Pressure reading on the scan tool change to about 207 kPa or 30 psi when the connector
was pushed inward?
Ye s>>
Disconnect and properly reconnect the Line Pressure Sensor connector. Inspect terminals and repair as
necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 7

9.CHECK THE (F856) 5-VOLT SUPPLY CIRCUIT FOR A SHORT TO GROUND
Measure the resistance between ground and the (F856) 5-volt Supply
circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the (F856) 5-volt Supply circuit for a short to ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Using the schematics as a guide, check the Powertrain
Control Module (PCM) terminals for corrosion, damage, or
terminal push out. Pay particular attention to all power and
ground circuits. If no problems are found, replace the PCM
per the Service Information.With the scan tool, perform
QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
10.COMPARE THE SCAN TOOL TO THE PRESSURE GAUGE
Turn the ignition off to the lock position.
Connect the Line Pressure Adapter, Miller tool #8259 and 0-300 psi Test Gauge, Miller tool #C-3293-SP. Refer to
the Service Information for proper installation procedure.
CAUTION: Apply parking brake.
Start the engine.
In the following steps, compare thescan tool Line Pressure to the PressureGauge readings in each gear.
CAUTION: Do not overheat transmission.
With the gear selector in park, raise the RPM to 1500, and compare line pressure readings.
Firmly apply the brakes, move the gear selector into reverse, raise the RPMto 1500, and compare the line pressure
readings.
Firmly apply the brakes, move the gear selector into drive, raise the RPM to1500, and compare the line pressure
readings.
Did the scan tool Line Pressure readings match the Pressure Gauge readings±10psi?
Ye s>>
Go To 11
No>>
Replace the Line Pressure Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)