parking brake DODGE RAM SRT-10 2006 Service Owner's Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2006, Model line: RAM SRT-10, Model: DODGE RAM SRT-10 2006Pages: 5267, PDF Size: 68.7 MB
Page 3754 of 5267

3.CHECK IF THE GOVERNOR PRESSURE IS BELOW 3 PSI
Turn the ignition off to the lock position.
Install a pressure gauge at the Governor Pressure test port. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTO-
MATIC - 48RE - DIAGNOSIS AND TESTING)
NOTE: Use the appropriate pressure gauge for the pressure range measured.
CAUTION: Apply the parking brake.
Start the engine and allow the transmission to reach normal operating temperature above 43° C (110° F).
CAUTION: Apply the brakes.
With the engine at idle, place the gear selector in Drive.
Read the governor pressure on the pressure gauge.
Is the governor pressure on the pressure gauge below 21 kPa (3 psi) with the engine at idle and the
gear selector in Drive?
Ye s>>
The Governor Pressure Solenoid is functioning properly. Go To 7
No>>
Go To 10
4.GOVERNOR PRESSURE BETWEEN 40-55 WITH RELAY REMOVED
Place the gear selector in Park.
Turn the ignition off to the lock position.
Disconnect the TIPM C1 connector.
Start the engine and allow the transmission to reach normal operating temperature above 43° C (110° F).
WARNING: Do not wear loose clothing or jewelry when working on or near a running engine. Failure to
follow these instructions can result in personal injury or death.
NOTE: Disconnecting the TIPM connector may set various DTCs. Disregard anyDTCthatmaysetdueto
disconnecting the connector.
CAUTION: Apply the brakes.
Place the gear selector in Drive and allow the engine to idle for 30 seconds.
With the scan tool, read the Actual Governor Pressure at idle.
Is the governor pressure on the scan tool between 276 - 379 kPa (40 - 55 psi)?
Ye s>>
Go To 5
No>>
Go To 6
5.GOVERNOR PRESSURE SOLENOID
Turn the ignition off to the lock position.
Replace the Governor Pressure Solenoid per the Service Information. (Refer to 21 - TRANSMISSION/TRANSAXLE/
AUTOMATIC - 48RE/GOVERNOR PRESSURE SENSOR - REMOVAL)
Start the engine and allow the transmission to reach normal operating temperature above 43° C (110° F).
With the scan tool, monitor the target governor pressure and actual governor pressure.
Drivethevehicleataconstantspeed40-48Km/h(25-30MPH).
NOTE: The Actual Governor Pressure should be within 21 kPa (3 psi) of the Target Governor Pressure
within 3 seconds.
Is the Actual Governor Pressure within 21 kPa (3 psi) of the Target GovernorPressure?
Ye s>>
Go To 13
No>>
Repair internal transmission leak. Inspect all components pertaining tothe Governor Pressure Sensor
and the Governor Pressure Solenoid. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC -
48RE/GOVERNOR PRESSURE SENSOR - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
Page 3761 of 5267

3.CHECKING FOR GOVERNOR PRESSURE ABOVE 6 PSI
Start the engine.
CAUTION: Apply the parking brake.
Warm the transmission to a normal operating temperature above 43° C (110° F).
CAUTION: Firmly apply the brakes.
With the engine RPM at idle, place the gear selector in Drive.
With the scan tool, read the governor pressure.
Is the governor pressure above 41.4 kPa (6 psi)?
Ye s>>
Go To 4
No>>
Go To 11
4.GOVERNOR PRESSURE MATCH GAUGE PRESSURE
Turn the ignition off to the lock position.
Install a 700 kPa (100 psi) pressure gauge to the Governor Pressure Test Port. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - DIAGNOSIS AND TESTING)
Start the engine.
Warm the transmission to a normal operating temperature above 43° C (110° F).
CAUTION: Firmly apply the brakes.
With the engine RPM at idle, place the gear selector in Drive.
With the scan tool, read the governor pressure and compare the scan tool reading to the pressure gauge reading.
Does the scan tool Governor Pressure reading match the pressure gauge reading within 6.9 kPa (1
psi)?
Ye s>>
Go To 5
No>>
Go To 8
5.CHECK FOR BURNT TRANSMISSION FLUID AND/OR EXCESSIVE DEBRIS IN THE TRANSMISSION OIL
PA N
Turn the ignition off to the lock position.
Remove the transmission oil pan per the Service Information and inspect for burnt transmission fluid and excessive
debris. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 48RE/FLUID - STANDARD PROCEDURE)
Is the transmission fluid burnt or does the transmission oil pan contain excessive debris?
Ye s>>
Repair internal transmission as necessary. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC -
48RE - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 6
6.REPLACE THE GOVERNOR PRESSURE SOLENOID AND CHECK THE VALVE BODY
Replace the Governor Pressure Solenoid per with the Service Information.(Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 48RE/GOVERNOR PRESSURE SENSOR - REMOVAL)
Start the engine.
Warm the transmission to a normal operating temperature above 43° C (110° F).
CAUTION: Firmly apply the brakes.
With the engine RPM at idle, place the gear selector in Drive.
Read the governor pressure on the pressure gauge.
Is the governor pressure on the pressure gauge above 41.4 kPa (6 psi) with the engine RPM at idle and
Page 3766 of 5267

Theory of Operation
The Governor Pressure Sensors output is used as a control input to the Governor Pressure Control System. The
Governor Pressure Control System is used to regulate the governor pressure which controls the shifts for first, sec-
ond, and third gear.
When Monitored:
While the engine is running and the vehicle gear selector is in park or neutral for more than 3.0 seconds with
the throttle position less than 10%.
Set Condition:
This DTC will set if the Governor Pressure is greater than 3 psi while the vehicle is in Park 3 times in a drive
cycle.
Possible Causes
OTHER TRANSMISSION DTCS PRESENT
5 VOLT SUPPLY CIRCUIT OPEN - EXTERNAL
5 VOLT SUPPLY CIRCUIT OPEN - INTERNAL
GOVERNOR PRESSURE SENSOR
TRANSMISSION - INTERNAL DAMAGE
TRANSMISSION - INTERNAL LEAK
ENGINE CONTROL MODULE
INTERMITTENT WIRING AND CONNECTORS
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
Diagnostic Test
1.OTHER TRANSMISSION DTCS PRESENT
Ignition on, engine not running.
With the scan tool, read Engine DTCs.
Are any other transmission DTCs present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom(s).
No>>
Go To 2
2.CHECK IF THE GOVERNOR PRESSURE IS ABOVE 21 KPA (3 PSI) IN PARK
CAUTION: Apply the parking brake.
Start the engine and allow the engine to idle.
Warm the transmission to a normal operating temperature above 43° C (110° F).
With the scan tool in Sensors, read the Governor Pressure with the Transmission Shift selector in Park.
Is the Governor Pressure reading on the scan tool above 21 kPa or 3 psi?
Ye s>>
Go To 3
No>>
Go To 10
Page 3875 of 5267

After the fluid has been checked, seat the dipstick fully to seal out water and dirt.
The transmission has a dipstick to check oil level. It is located on the right side of the engine. Be sure to wipe all
dirt from dipstick handle before removing.
Fluid level is checked with the engine running at curb idle speed, the transmissioninNEUTRALandthetransmis-
sion fluid at normal operating temperature.The engine should be running at idle speed for at least one minute,
with the vehicle on level ground.
The transmission fluid level can be checked two ways.
PROCEDURE ONE
1. Transmission fluid must be at normal operating
temperature for accurate fluid level check. Drive
vehicle if necessary to bring fluid temperature up to
normal hot operating temperature of 82°C (180°F).
2. Position vehicle on level surface.
3. Start and run engine at curb idle speed.
4. Apply parking brakes.
5. Shift transmission momentarily into all gear ranges.
Then shift transmission back to NEUTRAL.
6. Clean top of filler tube and dipstick to keep dirt from entering tube.
7. Remove dipstick (1) and check fluid level as follows:
a. Correct acceptable level is in crosshatch area.
b. Correct maximum level is to MAX arrow mark.
c. Incorrect level is at or below MIN line.
d. If fluid is low, add only enough Mopar
ATF +4 to restore correct level. Do not overfill.
Page 3876 of 5267

PROCEDURE TWO
1. Start engine and apply parking brake.
2. Shift the transmission into DRIVE for approximately 2 seconds.
3. Shift the transmission into REVERSE for approximately 2 seconds.
4. Shift the transmission into PARK.
5. Hook up DRB
scan tool and select engine.
6. Select sensors.
7. Read the transmission temperature value.
8. Compare the fluid temperature value with the chart.
9. Adjust transmission fluid level shown on the dipstick according to the chart.
NOTE: After adding any fluid to the transmission, wait a minimum of 2 minutes for the oil to fully drain from
the fill tube into the transmission before rechecking the fluid level.
10. Check transmission for leaks.
FLUID AND FILTER REPLACEMENT
For proper service intervals (Refer to LUBRICATION & MAINTENANCE/MAINTENANCE SCHEDULES - DESCRIP-
TION). The service fluid fill after a filter change is approximately 3.8 liters (4.0 quarts).
Page 3878 of 5267

3. Clean the gasket surfaces of the transmission oil
pan (3) and transmission pan rail.
NOTE: The transmission pan oil gasket (2) is reus-
able. Inspect the sealing surfaces of the gasket. If
the sealing ribs on both surfaces appear to be in
good condition, clean the gasket of any foreign
material and reinstall.
4. Position the oil pan gasket (2) onto the oil pan (3).
5. Position the oil pan and gasket onto the transmis-
sion and install several bolts to hold the pan and
gasket to the transmission.
6. Install the remainder of the oil pan bolts. Tighten
the bolts to 13.6 Nꞏm (125 in.lbs.).
7. Lower vehicle and fill transmission. (Refer to 21 -
TRANSMISSION/AUTOMATIC/FLUID - STANDARD PROCEDURE)
TRANSMISSION FILL
To avoid overfilling transmission after a fluid change or overhaul, perform the following procedure:
1. Remove dipstick and insert clean funnel in transmission fill tube.
2. Add following initial quantity of Mopar
ATF+4totransmission:
a. If only fluid and filter were changed, add3 pints (1-1/2 quarts)of ATF +4 to transmission.
b. If transmission was completely overhauled, torque converter was replaced or drained, and cooler was
flushed, add12 pints (6 quarts)of ATF +4 to transmission.
3. Apply parking brakes.
4. Start and run engine at normal curb idle speed.
5. Apply service brakes, shift transmission through all gear ranges then back to NEUTRAL, set parking brake, and
leave engine running at curb idle speed.
6. Remove funnel, insert dipstick andcheck fluid level. If level is low,add fluid to bring level to MIN mark on
dipstick.Check to see if the oil level is equal on both sides of the dipstick. If one side is noticably higher than
the other, the dipstick has picked up some oil from the dipstick tube. Allowthe oil to drain down the dipstick tube
and re-check.
7. Drive vehicle until transmission fluid is at normal operating temperature.
8. With the engine running at curb idle speed, the gear selector in NEUTRAL,and the parking brake applied, check
the transmission fluid level.
CAUTION: Do not overfill transmission, fluid foaming and shifting problems can result.
9. Add fluid to bring level up to MAX arrow mark.
When fluid level is correct, shut engine off, release park brake, remove funnel, and install dipstick in fill tube.
Page 4083 of 5267

TRANSFER CASE VERIFICATION TEST
1.
Disconnect all jumper wires and reconnect all previously disconnected components and connectors.
With the scan tool, select clear Stored DTCs.
Make sure that all accessories are turned off and that the battery is fully charged.
Test drive the vehicle in each Transfer Case range and verify proper operation in each range.
To select or deselect 2WD, AWD or 4HI mode, vehicle speed must be below 88 Kmh(55 mph) with all wheels
at vehicle speed.
Shifts will not take place with a wheel speed difference of greater than 21 Kmh (13 mph) between the front
and rear wheels.
To select or deselect 4LO (if equipped), vehicle speed must be below 5 Kmh (3mph) with the ignition ON and
the transmission in neutral (auto trans) or the clutch pedal pressed (man trans).
To select or deselect Transfer Case Neutral, vehicle speed must be 0 Kmh (0 mph) with the ignition ON,
engine OFF, the brake pedal applied, and the transmission in neutral (autotrans) or the clutch pedal pressed
(man trans). Press the Neutral button (if equipped) on the Transfer Case Selector Switch until the Neutral Indi-
cator is illuminated.
WARNING: Apply the parking brake. The vehicle may roll with the Transfer Case in neutral.
To verify that the Transfer Case is in Neutral, shift the automatic transmission into reverse and release the
brake pedal for three seconds or shift the manual transmission into gear andslowlyreleasetheclutchpedal.
There should be no vehicle movement if the Transfer Case is in Neutral.
With the scan tool, select View DTCs in the Totally Integrated Power Module(TIPM) and in the Instrument Cluster.
Are there any DTCs present in the Totally Integrated Power Module (TIPM) orin the Instrument Cluster?
Ye s>>
Return to the symptom list and perform the appropriate diagnostic test.
No>>
Repair is complete.
Page 4486 of 5267

7. Remove the two bolts (1) that secure the steering
column support bracket to the instrument panel.
8. Remove the park brake release handle actuator
rod (Refer to 5 - BRAKES/PARKING BRAKE/RE-
LEASE - REMOVAL).
Page 4498 of 5267

25. Install the park brake release handle actuator rod
(Refer to 5 - BRAKES/PARKING BRAKE/RE-
LEASE - INSTALLATION).
26. Install the two bolts (1) that secure the steering
column support bracket to the instrument panel.
27. Tightentheboltsto14Nꞏm(10ft.lbs.).
Page 4507 of 5267

STEERING COLUMN OPENING COVER
REMOVAL
1. Remove the park brake release handle. (Refer to 5
- BRAKES/PARKING BRAKE/RELEASE -
REMOVAL)
2. Remove the two screws that secure the bottom of
the steering column opening cover (3) to the instru-
ment panel.
3. Using a trim stick C-4755 or equivalent, release the
two retainer clips that secure the top of the steering
column opening cover (2) to the instrument panel
and remove the cover.