heating DODGE SPRINTER 2004 1.G Owner's Manual

170 STARTING AND OPERATINGSNOW CHA INSInstall snow chains on rear wheels only. Install snow
chains on exterior wheel in vehicles with double tires.
Comply with the manufacturer’s installation
instructions.
NOTE: Vehicles with snow chains installed are only to
be driven on a snow-covered surface. The snow chains
must be removed on road surfaces free of snow.FUELSUse only commercially available vehicular diesel fuels
No. 2 or No. 1 (ASTM D 975 No. 2-D or No. 1-D).
If diesel fuels are used with a sulphur content
exceeding 0.05 % by weight, engine oil change
intervals must be shortened. Please contact your
Sprinter Dealer to obtain the necessary information.
Marine diesel fuel, heating oil or the like must not be
used.
Refueling from drums or canisters may lead to the fuel
becoming contaminated. This in turn can cause faults
in the fuel system. Always filter the fuel before adding
it to the vehicle’s tank.
Fuel Filter with Water SeparatorCheck the water separator when the fuel indicator
lamp does not go out or comes on while the engine
is running. For more information on the indicator
lamp .
The interval for changing the fuel filter is reduced to
10,000 miles (about 15,000 km).
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STARTING AND OPERATING 181
5
WARNING!
Take into consideration that when towing a trail-
er, the handling characteristics are different and
less stable from those when operating the vehicle
without a trailer.
It is important to avoid sudden maneuvers.
Sudden maneuvers may lead to loss of control
over the vehicle-trailer combination. This could
cause an accident resulting in property damage or
injury to you or others.
CAUTION!
If the transmission hunts between gears on
inclines, manually shift to a lower gear (select
"4",
"3", "2" or
"1"). A lower gear and reduction of
speed reduces the chance of engine overloading
and / or overheating.
When going down a long hill, shift into a lower
gear and use the engine’s braking effect. Avoid
riding the brakes, thus overheating the vehicle
and trailer brakes.
If the engine coolant rises to an extremely high
temperature (coolant temperature needle
approaching the red zone) when the air
conditioner is on, turn off the air conditioner.
Engine coolant heat can be additionally vented by
opening the windows, switching the climate
control fan speed to high and setting the
temperature control to the maximum hot position.
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MA INTENA NCE SCHEDULES
CONTENTS
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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Maintenance - Without ASSYST Maintenance
Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249Maintenance Intervals . . . . . . . . . . . . . . . . . . . . 249

Maintenance - With ASSYST Maintenance
Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

Regular Check-Ups. . . . . . . . . . . . . . . . . . . . . . . . . 250

Special Maintenance Requirements . . . . . . . . . . . 251Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Dust Filter for Heating/Ventilation
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

Engine Oil Change and Filter Replacement . . . . 251Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

Scope of Work for Maintenance service . . . . . . . 252Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252Additional Maintenance Work . . . . . . . . . . . . . 254Additional Maintenance Work
After ... Years . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
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MAINTENANCE SCHEDULES 251
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SPECIAL MAINTENANCE REQUIREMENTSIf bodies built by manufacturers other than
DaimlerChrysler Corporation are fitted to the vehicle, the
maintenance requirements and lubrication intervals
specified by the body manufacturer must be adhered to,
in addition to all standard maintenance requirements.Brake FluidOnly use brake fluids approved by the manufacturer
(DOT 4 plus). Information about brake fluids is
available from your Sprinter Dealer.CoolantHave the corrosion inhibitor/antifreeze concentration
in the coolant checked before the onset of winter (once
a year in countries with high prevailing temperatures).
Have the coolant renewed every five years or 100,000
miles.Dust Filter for Heating/Ventilation ReplacementThe dust filter and the tailgate interior filter are
renewed during routine maintenance service.
However, if operating conditions are dusty, these
filters should be renewed more frequently.
ENGINE OIL CHA NGE A ND FILTER
REPLACEMENTIn a minimum, change the engine oil and oil filter once
a year - even if the vehicle mileage per year is extremly
low. For standard oil service schedules, please see the
chapter oil service and maintenance service.Once a YearSelect the viscosity of the engine oil (SAE classes)
according to the outside air temperature.
Only use engine oil approved by DaimlerChrysler
Corporation if following the ASSYST system
guidelines.
Information is available from your Sprinter Dealer.
If the fuel used has a sulphur content exceeding 0.05 %
by weight, the service intervals should be split in half.
If the sulphur content of the fuel used is between 0.3%
and 0.8% by weight, the service intervals should be
split in half (i.e. every 5,000 miles instead of every
10,000 miles).
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MAINTENANCE SCHEDULES 253
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Check fluid levels for the following systems, correct
as necessary.
Should there be a loss of fluid which cannot be
explained by regular use, trace and eliminate
the cause.
Engine cooling system
Check corrosion inhibitor/antifreeze,
refill as necessary.
Hydraulic brake system
Battery
Windscreen washer system
Engine
Fuel filter renewal
Air cleaner with maintenance indicator:
Check degree of contamination.
Air cleaner filter element renewed as
necessary.Chassis and body
Trailer coupling:
Check operation, play and retaining fixtures
Secondary rubber springs:
Visual check
Tire pressures:
Correct as necessary, including spare tyre
Check thickness of brake pads
Brake test
Check condition of brake disks. Brake disks renewal as
necessary
– as a separate order
Check condition of steering mechanism
Heating/ventilation dust filter renewal
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266 INDEX
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 173
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Fuse and Relay Optional Equipment . . . . . . . . . . . . 230
Fuse, Relay, and Diode Assignments - Optional
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Fuses, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
GGlove Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Lockable Glove Compartment . . . . . . . . . . . . . . . . 79HHazard Warning Flasher Switch . . . . . . . . . . . . . . . . 186
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Headlamp Range Control. . . . . . . . . . . . . . . . . . . . . . . 62
Headlamps, taillamps, turn signal lenses . . . . . . . . 222
Heated Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . 114
Heater, Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109, 111
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hydroplaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Ignition
Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Starter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Indicator Lamp Symbols . . . . . . . . . . . . . . . . . . . . . . . . 99
Inhalation of Exhaust Gas. . . . . . . . . . . . . . . . . . . . . . . 48
Installing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Instrument and Display Lighting . . . . . . . . . . . . . . . . 90
Instrument Cluster
Battery Charge Indicator Lamp . . . . . . . . . . . . . . . 95
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . . 98
Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . 93
Engine Control Unit Indicator Lamp . . . . . . . . . . . 99
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . . 97
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . . 96
Instrument Cluster and Indicator Lamps. . . . . . . . . . 85
Instruments and Controls . . . . . . . . . . . . . . . . . . . . . . . 83Freightliner-all.book Pag e 266 Monday, December 1, 2003 2:54 PM

268 INDEXLock, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Locking, Central. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55MMaintenance Computer . . . . . . . . . . . . . . . . . . . . . . . 103
Maintenance Intervals. . . . . . . . . . . . . . . . . . . . . . . . . 249
Maintenance Schedules
Additional Maintenance Work
After ... Years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Dust Filter for Heating/Ventilation
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Engine Oil Change and Filter Replacement . . . . 251
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Regular Check-Ups. . . . . . . . . . . . . . . . . . . . . . . . . 250
Scope of Work for Maintenance service . . . . . . . 252
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
With ASSYST Maintenance Computer . . . . . . . . 250Without ASSYST Maintenance Computer . . . . . 249
Maximum Engine Speed. . . . . . . . . . . . . . . . . . . . . . . 136
Mechanical Sun Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Mechanical Sun Roof Operation . . . . . . . . . . . . . . . . . 75
Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Mirrors
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Mopar® Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Multi-Function Indicator . . . . . . . . . . . . . . . . . . . . . . . 87
Multifunction Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . 66
OOccupant Restraints . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Opening/Closing doors . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Ornamental Moldings . . . . . . . . . . . . . . . . . . . . . . . . . 222
Outlet, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Outside Temperature Display . . . . . . . . . . . . . . . . . . . 91
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INDEX 269
10
Overheating (Air Heater) . . . . . . . . . . . . . . . . . . . . . . 131
Overheating (Water Heater) . . . . . . . . . . . . . . . . . . . 131PPassenger Compartment Protection . . . . . . . . . . . . . . 21
Alarm Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . . . 177
Programmed Top Speed . . . . . . . . . . . . . . . . . . . . . . . 173RRear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Rear Seat Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Removal and Installation . . . . . . . . . . . . . . . . . . . . . 58
Recommended Fluids and Lubricants . . . . . . . . . . . 245
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Relay Assignment, Standard Equipment . . . . . . . . . 230
Remote Keyless Entry . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Removing a Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . . . 218
Reporting safety Defects . . . . . . . . . . . . . . . . . . . . . . . 259
Reserve Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . . . 94
Residual Engine Heat Utilization . . . . . . . . . . . . . . . 115
Residual Engine Heat Utilization (REST). . . . . . . . . 115
Restraints, Occupant . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Retrofitting Seat Mounting Cups . . . . . . . . . . . . . . . . 59
Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Roof Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
RPMs, Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
SSafety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Seat Belt Warning Lamp and Airbag Malfunction . . 38
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Belt Tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fastening and Removing . . . . . . . . . . . . . . . . . . . . . 38
Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Seat Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
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272 INDEXUsing the Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193VVehicle / Engine Emission Label . . . . . . . . . . . . . . . . . 6
Vehicle Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Vehicle and Trailer Weights. . . . . . . . . . . . . . . . . . . . 178
Vehicle Identification Number . . . . . . . . . . . . . . . . . . . 5
Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Vehicle Safety Certification Label . . . . . . . . . . . . . . . . . 5
Vehicle Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Ventilation, Heating . . . . . . . . . . . . . . . . . . . . . . . . . . 109WWading Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . 259Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . . 96
Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Window Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Windows
De-Fogging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
De-Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Windshield Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Windshield Washer System Fluid Reservoir . . . . . . 209
Windshield Wiper Switch. . . . . . . . . . . . . . . . . . . . . . . 69
Windshield wipers with rain sensor . . . . . . . . . . . . . . 70
Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215Freightliner-all.book Pag e 272 Monday, December 1, 2003 2:54 PM