ABS DODGE SPRINTER 2004 1.G Owners Manual

100 UNDERSTANDING YOUR INSTRUMENT PANEL3
Brake fluid level too low and electronic brake
force distribution (EBV) malfunction
(Canada only).
<
Seat belt warning lamp.
-
ABS malfunction and electronic brake force
distribution (EBV) malfunction.
±
Engine control unit malfunction.
k
Acceleration skid control (ASR) malfunction
and brake assist system (BAS)
1 malfunction.
W
Fluid level in windshield washer low.
q
Preheating.
Freightliner-all.book Pag e 100 Monday, December 1, 2003 2:54 PM

UNDERSTANDING YOUR INSTRUMENT PANEL 105
4
Engine Oil Level – Display in Instrument Cluster
(Vehicles with ASSYST Maintenance Computer only)If the : indicator lamp lights up briefly when the
engine is running, the engine oil level has dropped to
the minimum mark. Check the engine oil level without
delay and add oil to the upper mark on the dipstick. If no engine oil is added and the engine oil level drops
further, a warning buzzer will also sound and
will appear in the multi-function indicator. 2.0 quarts
(about 2.1 liters) of oil must be added.
CAUTION!
If the : indicator lamp lights up, the warning
symbol in the multi-function indicator appears
and the warning buzzer sounds, the operating
safety of the engine is endangered (possibility of
engine damage).
A sudden decrease or absence of oil pressure may
indicate a mechanical failure. Bring the vehicle to
a safe stop, and investigate the cause to prevent
further damage. Do not operate the engine until
the cause has been determined and corrected.
Sy mb
N00.00-2384-00
qt
Freightliner-all.book Pag e 105 Monday, December 1, 2003 2:54 PM

STARTING AND OPERATING
5
CONTENTS
Power assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 135Maximum Engine Speed . . . . . . . . . . . . . . . . . . 136Constant RPMs (Optional) . . . . . . . . . . . . . . . . 137

Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . 138

Automatic Transmission . . . . . . . . . . . . . . . . . . . . 139Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139Accelerator Position . . . . . . . . . . . . . . . . . . . . . . 140Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140Selector Lever Position . . . . . . . . . . . . . . . . . . . 141Gear Selection for Special Circumstances . . . . 142

Transmission Selector Lever, Manually
Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Loading the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 144Loading Guidelines . . . . . . . . . . . . . . . . . . . . . . 145

Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146Brake Pad Wear Indicator . . . . . . . . . . . . . . . . . 147Brake Indicator and Electronic Brake Force
Distribution (EBD) Indicator Lamp . . . . . . . . . 148Parking Brake Indicator Lamp . . . . . . . . . . . . . 149Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 150Driving Systems . . . . . . . . . . . . . . . . . . . . . . . . . 151Anti-Lock Brake System (ABS) Indicator
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152Anti-Lock Brake System (ABS) . . . . . . . . . . . . . 153Electronic Brake Force Distribution (EBD) . . . 155Acceleration Skid Control Indicator Lamp
(ASR) and Brake Assist System (BAS)
if equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155Acceleration Skid Control (ASR) Warning
Lamp and Electronic Stability Program (ESP)–
if equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157Acceleration Skid Control (ASR) . . . . . . . . . . . 158
Freightliner-all.book Pag e 133 Monday, December 1, 2003 2:54 PM

142 STARTING AND OPERATINGNOTE: Coasting the vehicle, or driving with selector
lever in "N" can result in transmission damage that is
not covered by the Sprinter Warranty.
wThe transmission automatically upshifts through
5th gear. Position "D" provides optimum driving
characteristics under all normal operating
conditions.Gear Selection for Special CircumstancesThe transmission gear ranges for special circumstances
can be selected by pushing the selector lever to the
right or the left with the selector lever in position "D".
The gear range currently selected is indicated in the
instrument cluster display.
Briefly press selector lever in the ç direction:
The transmission downshifts, one gear range at a time,
in the order "4", "3", "2", "1".
Press and hold selector lever in the ç direction:
The transmission will shift to a gear range which
favorably accelerates or decelerates the vehicle. This
way downshiftings can be caused.Briefly press selector lever in the æ direction:
The transmission will shift from the current gear range
to the next higher gear range. If the transmission is
already in gear range "D", an additional upshift of one
gear is not possible.
Press and hold selector lever in the æ direction:
The transmission will shift from the current gear range
directly to gear range "D".
NOTE: With transmission in gear range "D", "4"
or "3",
upshifting from 1st to 2nd to 3rd gear is delayed
depending on vehicle speed and engine temperature.
This allows the catalytic converter to heat up more
quickly to operating temperatures.
During the brief warm-up period this delayed upshift
and increased engine noise might be perceived as a
malfunction. However, neither the engine nor
WARNING!
On slippery road surfaces, never downshift in order
to slow the vehicle down. This could result in drive
wheel slip and reduced vehicle control. Your vehi-
cle’s ABS will not prevent this type of loss of control.
Freightliner-all.book Pag e 142 Monday, December 1, 2003 2:54 PM

STARTING AND OPERATING 151
5
Driving SystemsThe vehicle can be equipped with the following
Driving Safety Systems:
 Anti-lock brake system (ABS)
 Electronic brake force distribution (EBV)
 Acceleration skid control (ASR)
 Brake assist system (BAS)
1
 Electronic stability program (ESP)
1
NOTE: The maximum effectiveness of ABS, EBV, ASR
and ESP is only achieved if you drive with correct tire
pressures and adjust tire pressures to correspond with
the vehicle’s load. In winter operation, the maximum
effectiveness of the ABS and the ESP is only achieved
with winter tires (M+S tires), or snow chains as
required.
WARNING!
When leaving the vehicle always remove the key
from the ignition lock, and lock your vehicle.
Do not leave children unsupervised in the vehicle,
even if they are secured by a child restraint
system. The children could
 injure themselves on parts of the vehicle
 release the child-proof locks by pressing the
central locking button and could thereby open
the doors and
 cause injury to others as a result
 get out of the vehicle and could either injure
themselves when doing so or they could be
injured by the traffic approaching from the rear
 suffer serious or fatal effects in the event of long
periods of hot weather
 release the parking brake. The vehicle could
then start moving of its own accord.Unsupervised use of vehicle equipment may cause
severe personal injuries, death and property damage.
Freightliner-all.book Pag e 151 Monday, December 1, 2003 2:54 PM

152 STARTING AND OPERATING
A nti-Lock Brake System (A BS) Indicator LampWhen the key is in position 2 in the ignition lock, the
ABS indicator lamp- will light up in the
instrument cluster. It goes out after about 2 seconds.
If the ABS indicator lamp- remains on or lights up
when the engine is running, the ABS is malfunctioning.
NOTE: If the voltage in the vehicle’s electrical system
drops below 10 volts, the ABS indicator lamp- will
also light up in the instrument cluster and the ABS will
be deactivated. The indicator lamp will go out as soon
WARNING!
The following factors increase the risk of acci-
dents:
 Excessive speed, especially in turns
 Wet and slippery road surfaces
 Following another vehicle too closely
The ABS, EBV, ASR, BAS and ESP cannot reduce
this risk nor can they prevent the natural laws of
physics from acting on the vehicle.
Always adapt your speed and driving style to the
prevailing road, traffic and weather conditions
and maintain a safe distance between your vehicle
and other road users as well as objects on the road.
Freightliner-all.book Pag e 152 Monday, December 1, 2003 2:54 PM

STARTING AND OPERATING 153
5
as the voltage reaches this level again
– the ABS is then
reactivated.
If ABS malfunctions, the other driving safety systems
are deactivated. The handling and braking
characteristics of your vehicle change. The other
braking and driving systems still function normally.
I
A nti-Lock Brake System (A BS)ABS prevents the wheels from locking at any speed
above about 5 mph (8 km/h), regardless of road
surface conditions. The vehicle remains steerable even
if the brakes are applied fully.
A light vibrating of the steering wheel and pulsating of
the brake pedal indicate that the ABS is working.
On slippery road surfaces, the ABS will respond even
with light brake pedal pressure because of the
increased likelihood of locking wheels. The pulsating
brake pedal can be an indication of hazardous road
conditions and works as a reminder to take extra care
while driving.
WARNING!
If the ABS indicator lamp- does not go out or
lights up again while driving, the ABS is malfunc-
tioning. If ABS malfunctions, the other driving
safety systems are deactivated. The vehicle’s brak-
ing characteristics may be affected. There is an in-
creased risk that your vehicle could skid in the
event of sharp braking. Have the malfunction
traced and repaired without delay by an autho-
rized Sprinter Dealer.
Adapt your speed and driving style to the
prevailing road, traffic and weather conditions.
Driving too fast increases the risk of an accident.
Freightliner-all.book Pag e 153 Monday, December 1, 2003 2:54 PM

154 STARTING AND OPERATING
WARNING!
Do not reduce the force applied to the brake pedal if
it is necessary to brake the vehicle further. This will
negate the main benefit of ABS – the ability to brake
without affecting the steerability of the vehicle.In the event of an emergency stop, fully depress
the brake pedal. Do not pump the brake pedal,
rather use firm, steady brake pedal pressure.
Pumping the pedal defeats the purpose of ABS
and significantly reduces braking effectiveness.
WARNING!
Anti-lock brake system (ABS) cannot prevent the
natural laws of physics from acting on the vehicle,
nor can it increase braking or steering efficiency
beyond that afforded by the condition of the vehi-
cle brakes and tires or the traction afforded.
The ABS cannot prevent accidents, including
those resulting from excessive speed in turns,
following another vehicle too closely, or
hydroplaning. Only a safe, attentive, and skillful
driver can prevent accidents.
The capabilities of an ABS equipped vehicle must
never be exploited in a reckless or dangerous
manner which could jeopardize the user’s safety
or the safety of others.
Adapt your speed and driving style to the
prevailing road, traffic and weather conditions.
Driving too fast increases the risk of an accident.
Freightliner-all.book Pag e 154 Monday, December 1, 2003 2:54 PM

156 STARTING AND OPERATINGIf the
indicator lampk remains on or lights up
when the engine is running, the acceleration skid
control (ASR) or the brake assist system (BAS) is
malfunctioning.
Then the ASR will be switched off automatically.
NOTE: If the ABS is malfunctioning or the voltage in
the vehicle’s electrical system drops below 10 volts, the
indicator lampk will also light up in the instrument
cluster and the ASR and the BAS will be deactivated.
The indicator lamp will go out as soon as the voltage
reaches this level again or the ABS is operational again
– the ASR and the BAS are then reactivated.
If a malfunction is present in the acceleration skid
control (ASR), the engine’s power output may be
reduced.
WARNING!
If the
indicator lampk remains on, the acceler-
ation skid control (ASR) or the brake assist system
(BAS) is malfunctioning.
Your vehicle’s handling characteristics can
change. Drive with extra caution.
Have the malfunction traced and repaired as soon
as possible by an authorized Sprinter Dealer.
Freightliner-all.book Pag e 156 Monday, December 1, 2003 2:54 PM

STARTING AND OPERATING 159
5
Deactivating the A cceleration Skid Control (A SR)See Section 4, Understanding Your Instrument Panel,
for switch locations.
When driving with snow chains, in
deep snow, or on sand or gravel, it
can be beneficial to deactivate the
acceleration skid control (ASR).
The engine
’s torque is then no longer
limited and the drive wheels are free
to spin, which can help them cut into
loose surfaces.
The ASR can only be shut off with the engine running.
If the engine is shut off with the ASR deactivated, the
ASR is automatically re-activated after the engine is
started again.Cargo/passenger vans type 2500 C/HC/SHC only:
If there is a danger of skidding, and/or starting at a
speed of 38 mph (60 km/h) ESP activates ASR
automatically.
WARNING!
On a slippery road surface if both drive wheels
start to spin there is a risk of skidding. Adapt your
speed and driving style to the prevailing road,
traffic and weather conditions.
P54.25-0294-20
WARNING!
Vehicles type 2500 C/HC/SHC only:
Even when ASR is deactivated, ESP remains
active and regulates braking to improve stability
as necessary. The warning lampv flashes in
the speedometer.
The danger of your vehicle’s brake system
overheating and being damaged is increased
during long, demanding application of the
brakes. Furthermore, an overheated brake system
could result in a longer stopping distance.
Thus, only deactivate ASR if it is absolutely
necessary.
Freightliner-all.book Pag e 159 Monday, December 1, 2003 2:54 PM